Page 2 - epair
R epair Apply Makita Grease N. No.2 to Spiral spring for recoil starter (approx. 2g) and Gear room (approx. 40g). [1] NECESSARY REPAIRING TOOLS < Note in repair> * Repair the tool always with gloved hand * Blades must be covered by Blade cover * Cool down the engin first before repairing to av...
Page 3 - Note
R epair [3] DISASSEMBLY/ASSEMBLY [3] -1. Engine section Fig. 3 (1) Disconnect Bullet terminal from the Lead wire of Ignition coil. ( Fig. 1 ) (2) Remove Air cleaner cover and disconnect control cable from the swivel of carburetor. Remove Control cable from cable bracket. ( Fig. 2 ) (3) Remove three ...
Page 4 - Caution
P 4/ 25 R epair [3] DISASSEMBLY/ASSEMBLY [3] -2. Clutch Section Fig. 5 By using impact driver, Clutch can be loosened without holding Piston by utilizing air pressure in the cylinder. In order to utilize this air pressure resistant, do not remove Spark plug in this step. (1) Separate Engine section ...
Page 9 - Plug Cap
P 9/ 25 R epair (1) Remove Plug cap from Spark plug and check the resistance between Plug cap spring and Ignition coil with circuit tester. ( Fig. 18 ) MAINTENANCE [3] DISASSEMBLY/ASSEMBLY [3] -6. Ignition Plug Cap (2) Check the connection of Plug cap spring with Ignition cable if Pointer of Circuit...
Page 10 - Spark Plug
P 10/ 25 R epair (1) Remove Plug cap with Socket wrench 10-16. Clean the spark terminals of the removed Plug. ( Fig. 20 ) And adjust the gap of Spark terminals to 0.6 - 0.7 mm. DISASSEMBLING [3] DISASSEMBLY/ASSEMBLY [3] -6. Ignition (cont.) Spark Plug Ignition Coil (2) Mount Plug cap on the Plug and...
Page 11 - Ignition Coil
P 11/ 25 R epair ASSEMBLING Ignition Coil (1) Set Spacer on Cylinder and assemble Ignition coil on Spacer while inserting 0.3 mm feeler gauge of 1R366 between Fly wheel’s magnetized portion and Ignition coil. ( Fig. 22 ) Keep the inserted feeler gauge in this step till the Ignition coil is fully tig...
Page 12 - clockwise
P 12/ 25 R epair DISASSEMBLING Fly WheelNote : Plug cap has to be removed in order to avoid accidental start of engine. Do not remove Plug when the nut for tightening Fly wheel is loosened to utilize air resistant in Cylinder. (1) Attach 10 mm Hex socket bit to Impact driver. Turn M6 Hex nut counter...
Page 13 - Fly Wheel
P 13/ 25 R epair DISASSEMBLING ASSEMBLING Fly Wheel (1) Remove oil completely from Crankshaft. (2) Align Woodruff key on Crank shaft to the key groove of Fly wheel and mount Fly wheel to Crankshaft. (3) Turn M6 Hex nut to Crankshaft clockwise by hand and tighten it with Impact driver with 10 mm Sock...
Page 14 - DISASSEMBLING
P 14/ 25 R epair Fig. 27 DISASSEMBLING [3] DISASSEMBLY/ASSEMBLY [3] -7. Recoil Starter (cont.) (2) Disassemble Recoil starter. ( Fig. 27 ) Reel Reel Notch Notch Rope 1. Pull out Rope by the length of one or two times turn of the Reel and hold the Reel. 2. Release Starter knob while holding the Reel ...
Page 15 - ASSEMBLING; Spiral spring
ASSEMBLING Assemble the Recoil starter. ( Figs. 28 and 29 ) Fig. 28 1. Set the outer end of Spiral spring here firstly and wind it clockwise till it is completely installed in the Starter case. Note : Apply Makita grease N. No.2 a little on the Spiral spring (Red grease was applied to it at ex-facto...
Page 18 - Push
P 18/ 25 R epair Assemble by reversing the disassembly, cleaning procedure. See Fig. 37 . (1) Connect two Tubes to Carburetor. ( Fig. 38 ) ASSEMBLING AIR-TIGHT TEST Fig. 37 Nipple for fuel intake 1R127 1. Connect 1R127 to Carburetor. 2. Push up the air pressure until the pressure gauge indicates 0.0...
Page 20 - ON
R epair [3] DISASSEMBLY/ASSEMBLY [3] -9. Stop Switch (1) Connect Circuit tester for checking Stop switch. ( Fig. 41 ) Fig. 41 MAINTENANCE Bullet terminal Connecting terminal Stop switch is in order if it works as followings: * Circuit tester shows no connectivity when Engine ON * Circuit tester show...
Page 21 - TUBING
2. Connect the clear tube to the longer nipple of Primer pump. R epair [3] DISASSEMBLY/ASSEMBLY [3] -10. Fuel Tube TUBING Fig. 42 Fuel filter Fuel tank Connect Fuel tank, Primer pump, Carburetor with Tubes. ( Fig. 42 ) 1. Mount Tube complete (equipped with black Tube and clear Tube) to Fuel tank. Th...
Page 22 - and Muffler gasket from Muffler.
R epair [3] DISASSEMBLY/ASSEMBLY [3] -11. Spark Arrestor 2. Remove Inner muffler cover (metal) and Muffler gasket from Muffler. DISASSEMBLING, CLEANING Fig. 44 (1) Separate Engine from the product. ( Figs. 1, 2 and 3 ) (2) Disassemble Muffler section. ( Fig. 43 ) Muffler cover (outer) 1. Remove Muff...