Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....
Page 3 - ii
ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable flame-resist...
Page 4 - iii; Refer to
FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturerʼsrecommendations. 8.c. Ground the equipment in ac...
Page 5 - PRÉCAUTIONS DE SÛRETÉ; iv
PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A LʼArc 1. Protegez-vous contre la secousse électriq...
Page 6 - Thank You; Please Examine Carton and Equipment For Damage Immediately
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual...
Page 7 - TABLE OF CONTENTS
vi vi TABLE OF CONTENTS Page Installation .......................................................................................................................Section A Technical Specifications ...............................................................................................A-1, A-2S...
Page 8 - INSTALLATION; TECHNICAL SPECIFICATIONS - POWER WAVE® S350; RECOMMENDED INPUT WIRE AND FUSE SIZES
A-1 INSTALLATION POWER WAVE® S350 A-1 TECHNICAL SPECIFICATIONS - POWER WAVE® S350 RECOMMENDED INPUT WIRE AND FUSE SIZES 1 INPUT VOLTAGE / PHASE/ FREQUENCY 200-208/1/50/60200-208/3/50/60 230/1/50/60230/3/50/60 380-415/3/50/60 460/3/50/60575/3/50/60 TIME DELAY FUSE OR BREAKER 2 AMPERAGE 80508045302520...
Page 9 - PHYSICAL DIMENSIONS; GMAW; WELDING PROCESS; Weight does not include input cord.
A-2 INSTALLATION POWER WAVE® S350 A-2 PHYSICAL DIMENSIONS TEMPERATURE RANGES HEIGHT 20.40 in ( 518 mm) MODEL K2823-3 WIDTH 14.00in ( 356 mm) DEPTH 24.80in ( 630mm) WEIGHT 85 lbs (39 kg) * OPERATING TEMPERATURE RANGE Environmentally Hardened: -4°F to 104°F (-20C to 40C) STORAGE TEMPERATURE RANGE Envi...
Page 11 - INPUT CONNECTION; input power cord
A-4 INSTALLATION POWER WAVE® S350 A-4 INPUT CONNECTION Only a qualified electrician should c o n n e c t t h e i n p u t l e a d s t o t h e POWER WAVE® S350. Connections should be made in accordance with a l l l o c a l a n d n a t i o n a l e l e c t r i c a l codes and the connection diagrams. Fa...
Page 12 - CONNECTION DIAGRAMS; for the connection
A-5 INSTALLATION POWER WAVE® S350 A-5 CONNECTION DIAGRAMS GTAW (TIG) WELDING A user interface is required for adjusting the TIG weld-ing settings. S-series user interface (K3001-1) can beinstalled into the power source (Figure A.3) . Refer to the connection diagrams based on the user interfacethat i...
Page 13 - MIG PROCESS
A-6 INSTALLATION POWER WAVE® S350 A-6 MIG PROCESS REGULATOR FLOW METER GAS HOSE W ORK PIECE W ORK CLAMP TO POSITIVE (+) STUD TO NEGATIVE (-) STUD PF10-M W IRE FEEDER ARCLINK CABLE K1543-[XX] FIGURE A.5
Page 14 - SAFETY INFORMATION; CAUTION; OUTPUT CABLE GUIDELINES
A-7 INSTALLATION POWER WAVE® S350 A-7 R E C O M M E N D E D W O R K C A B L ESIZES FOR ARC WELDING Connect the electrode and work cables between theappropriate output studs of the Power Wave S350 perthe following guidelines: • Most welding applications run with the electrode being positive (+). For ...
Page 16 - Electrode Voltage Sensing
A-9 INSTALLATION POWER WAVE® S350 A-9 Electrode Voltage Sensing The remote ELECTRODE sense lead (67) is built intothe 5-pin arclink control cable and is always connect-ed to the wire drive feed plate when a wire feeder ispresent. Enabling or disabling electrode voltage sens-ing is application specif...
Page 17 - If Sense Leads ARE NOT Used:; • Avoid common current paths. Current from adja-; If Sense Leads ARE Used:; • Position the sense leads out of the path of the weld; DIRECTION
A-10 INSTALLATION POWER WAVE® S350 A-10 VOLTAGE SENSINGCONSIDERATIONS FOR MULTIPLEARC SYSTEMS Special care must be taken when more than one arcis welding simultaneously on a single part. Multiple arcapplications do not necessarily dictate the use ofremote work voltage sense leads, but they are stron...
Page 18 - For circumferential applications
A-11 INSTALLATION POWER WAVE® S350 A-11 • For circumferential applications , connect all work leads on one side of the weld joint, and all of thework voltage sense leads on the opposite side,such that they are out of the current path. (See Figure 8.A) PO WER SOURCE #2 POWERSOURCE #1 POWER POWER SOUR...
Page 19 - CONTROL CABLE CONNECTIONS; General Guidelines
A-12 INSTALLATION POWER WAVE® S350 A-12 CONTROL CABLE CONNECTIONS General Guidelines Genuine Lincoln control cables should be used at alltimes (except where noted otherwise). Lincoln cablesare specifically designed for the communication andpower needs of the Power Wave / Power Feed sys-tems. Most ar...
Page 20 - OPERATION; • Insulate yourself from work and
B-1 OPERATION POWER WAVE® S350 B-1 • ELECTRIC SHOCK CAN KILL. • D o n o t t o u c h e l e c t r i c a l l y l i v e part or electrode with skin orwet clothing. • Insulate yourself from work and ground. • Always wear dry insulating gloves.• Do not operate with covers, panels or guards removed or open...
Page 21 - PRODUCT DESCRIPTION; PRODUCT SUMMARY; RECOMMENDED EQUIPMENT; EQUIPMENT LIMITATIONS
B-2 OPERATION B-2 PRODUCT DESCRIPTION PRODUCT SUMMARY The Power Wave® S350 is a portable multi-processpower source with high-end functionality capable ofStick, DC TIG, MIG, Pulsed MIG and Flux-Coredwelding. It is ideal for a wide variety of materialsincluding aluminum, stainless, and nickel — where ...
Page 22 - CASE FRONT CONTROLS; NEGATIVE WELD OUTPUT; DESIGN FEATURES; Loaded with Standard Features
CASE FRONT CONTROLS (See Figure B.1) 1. USER INTERFACE (optional) 2. STATUS LED - (See Troubleshooting Section for operational functions) 3. THERMAL LED - Indicates when machine has thermal fault. 4. POWER SWITCH - Controls power to the Power Wave® S350. 5. NEGATIVE WELD OUTPUT 6. POSITIVE WELD OUTP...
Page 23 - CASE BACK CONTROLS; RESERVED FOR FUTURE DEVELOPMENT
B-4 OPERATION B-4 CASE BACK CONTROLS (See Figure B.2a for Code 11782) 1. 115 VAC KIT (OPTIONAL) 2. ARCLINK CONNECTOR 3. CIRCUIT BREAKER 4. SYNC TANDEM/ STT CONNECTOR 5. DEVICENET KIT (OPTIONAL) 6. ETHERNET 7. GAS SOLENOID KIT (OPTIONAL) POWER WAVE® S350 6 7 1 2 3 4 5 FIGURE B.2a CASE BACK CONTROLS (...
Page 24 - COMMON WELDING PROCEDURES; welding mode requires all welding
B-5 OPERATION B-5 POWER WAVE® S350 COMMON WELDING PROCEDURES MAKING A WELDThe serviceability of a product or structure utiliz-ing the welding programs is and must be the soleresponsibility of the builder/user. Many variablesb e y o n d t h e c o n t r o l o f T h e L i n c o l n E l e c t r i cCompa...
Page 25 - In a; SMAW; The; TIG; mode features continuous control from 5 to; Non Synergic CV
B-6 OPERATION B-6 SMAW (STICK) WELDING The welding current and Arc Force settings can be setthrough a Power Feed 10M or Power Feed 25M wirefeeder. Alternatively an optional Stick / TIG UI can beinstalled into the power source to control these set-tings locally. In a SMAW (STICK mode), Arc Force can ...
Page 27 - ACCESSORIES; KITS, OPTIONS AND ACCESSORIES; FACTORY INSTALLED; None Available; FIELD INSTALLED OPTIONS; Required to accurately monitor voltage at the arc.
C-1 ACCESSORIES C-1 POWER WAVE® S350 KITS, OPTIONS AND ACCESSORIES All Kits Options and Accessories are found on theWeb site: ( www.lincolnelectric.com) FACTORY INSTALLED None Available FIELD INSTALLED OPTIONS GENERAL OPTIONS Stick / Tig User Interface Kit Mounts inside the front panel of the Power ...
Page 28 - STICK OPTIONS; Permits remote adjustment of output.; TIG OPTIONS; A full line of air-cooled and water-cooled torches available.; MIG OPTIONS
STICK OPTIONS ACCESSORY KIT - 150 Amp For stick welding. Includes 20 ft.(6.1m) #6 electrode cable with lug,15 ft. (4.6m) #6 work cable withlugs, headshield, filter plate, workclamp, electrode holder and samplepack of mild steel electrode. For use with K2946-1. ORDER K875 ACCESSORY KIT - 400 AMP For ...
Page 29 - MAINTENANCE; SAFETY PRECAUTIONS; to make the appropriate adjust-
D-1 MAINTENANCE D-1 POWER WAVE® S350 SAFETY PRECAUTIONS WARNING ELECTRIC SHOCK can kill. • D o n o t o p e r a t e w i t h c o v e r s removed. • T u r n o f f p o w e r s o u r c e b e f o r e installing or servicing. • D o n o t t o u c h e l e c t r i c a l l y h o t parts. • T u r n t h e i n p ...
Page 30 - TROUBLESHOOTING; Local Lincoln Authorized Field Service Facility; for technical troubleshooting assistance before you proceed.; Step 3. RECOMMENDED COURSE OF ACTION; HOW TO USE TROUBLESHOOTING GUIDE; ELECTRIC SHOCK can kill.
E-1 TROUBLESHOOTING E-1 POWER WAVE® S350 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshooti...
Page 32 - ERROR CODES FOR THE POWER WAVE® S350; Indication
E-3 TROUBLESHOOTING E-3 POWER WAVE® S350 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshoo...
Page 34 - Observe all Safety Guidelines detailed throughout this manual; PROBLEMS; Basic Machine Problems
E-5 TROUBLESHOOTING E-5 POWER WAVE® S350 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshoo...
Page 35 - Weld and Arc Quality Problems
E-6 TROUBLESHOOTING E-6 POWER WAVE® S350 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshoo...
Page 36 - Weld and Arc Quality Problems (Continued)
E-7 TROUBLESHOOTING E-7 POWER WAVE® S350 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshoo...
Page 37 - Ethernet
E-8 TROUBLESHOOTING E-8 POWER WAVE® S350 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshoo...
Page 38 - DIAGRAMS; POW
F-1 DIAGRAMS F-1 POWER WAVE® S350 G65 3 6 -2 CAV IT Y NUM B E RI NG S E QUENCE (V IE W E D F ROM COM P ON ENT SID E O F P.C. BOA R D ) 6 5 10 1 3 4 1 2 9 8 16 1 4 6 1 3 5 4 8 1 2 1 6 6 12 1 J10A1, J10B1, J811 J3 , J4, J4 5, J61 J 2 , J 5 , J 1 1 , J3 1 , J4 6, J5 1 , J1 11 J9, J 13, J 16, J26, J27, ...
Page 39 - DIMENSION PRINT
F-2 DIMENSION PRINT F-2 POWER WAVE® S350 27.43 22.25 13.91 18.81 18.36 6.00