Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
i SAFETY i FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fume...
Page 3 - ii
ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...
Page 4 - iii; Refer to
iii SAFETY iii FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the ...
Page 5 - iv; PRÉCAUTIONS DE SÛRETÉ
iv SAFETY iv Mar. ‘93 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contr...
Page 6 - b) radio and television transmitters and receivers
v SAFETY v VANTAGE® 575 CUMMINS Electromagnetic Compatibility (EMC) ConformanceProducts displaying the CE mark are in conformity with European Community Council Directive of 3 May1989 on the approximation of the laws of the Member States relating to electromagnetic compatibility(89/336/EEC). It was ...
Page 7 - Methods of Reducing Emissions
vi SAFETY vi VANTAGE® 575 CUMMINS Electromagnetic Compatibility (EMC) The size of the surrounding area to be considered will depend on the structure of the building and otheractivities that are taking place. The surrounding area may extend beyond the boundaries of the premises. Methods of Reducing E...
Page 8 - Thank You; Please Examine Carton and Equipment For Damage Immediately
vii vii Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this ma...
Page 9 - TABLE OF CONTENTS
viii viii TABLE OF CONTENTS Page Installation .......................................................................................................................Section A Technical Specifications .......................................................................................................
Page 11 - INSTALLATION; cylinder; INPUT - DIESEL ENGINE
VANTAGE® 575 CUMMINS A-1 INSTALLATION A-1 TECHNICAL SPECIFICATIONS - VANTAGE® 575 CUMMINS (K2170-2) Make/Model Description Speed (RPM) Displacement Starting Capacities cu. in. (ltrs.) System 4 cylinder High Idle 1590 199(3.3) 12VDC Battery & Fuel: 25 gal. Cummins 48 HP (36kw) starter (94.6 L) B3...
Page 12 - SAFETY PRECAUTIONS
A-2 INSTALLATION VANTAGE® 575 CUMMINS A-2 SAFETY PRECAUTIONS Only qualified personnel should install, use, or service this equipment. Do not attempt to use this equipment until youhave thoroughly read the engine manufacturer’sm a n u a l s u p p l i e d w i t h y o u r w e l d e r . I t i n c l u d ...
Page 13 - LIFTING
A-3 INSTALLATION VANTAGE® 575 CUMMINS A-3 LIFTING The VANTAGE® 575 CUMMINS lift bale should beused to lift the machine. The VANTAGE® 575 CUM-MINS is shipped with the lift bale retracted. Beforeattempting to lift the VANTAGE® 575 CUMMINS thelift bale must be secured in a raised position. Securethe li...
Page 14 - : To prevent ELECTRICAL DAMAGE; OIL; Before starting the engine, open the fuel shut-; FUEL CAP
ENGINE COOLANT HOT COOLANT can burn skin. •Do not remove cap if radiator is hot. ------------------------------------------------------------------------ The welder is shipped with the engine and radiatorfilled with a 50% mixture of ethylene glycol and water.S e e t h e M A I N T E N A N C E s e c t...
Page 15 - This machine is furnished with a wet charged bat-; CAUTION
A-5 INSTALLATION VANTAGE® 575 CUMMINS A-5 The VANTAGE® 575 CUMMINS is shipped with the nega-tive battery cable disconnected. Before you operate themachine, make sure the Engine Switch is in the OFF posi- tion and attach the disconnected cable securely to the nega-tive (-) battery terminal. Remove th...
Page 16 - VANTAGE® 575 CUMMINS; REMOTE CONTROL
A-6 INSTALLATION VANTAGE® 575 CUMMINS A-6 REMOTE CONTROL The VANTAGE® 575 CUMMINS is equipped with a 6-pin and a 14-pin connector. The 6-pin connector is forconnecting the K857 or K857-1 Remote Control or forTIG welding, the K870 foot Amptrol or the K963-3hand Amptrol. When in the CC-STICK or CV-WIR...
Page 19 - OPERATION; GENERAL DESCRIPTION; RECOMMENDED APPLICATIONS; The VANTAGE® 575 CUMMINS is; GENERATOR
B-1 OPERATION VANTAGE® 575 CUMMINS B-1 SAFETY PRECAUTIONS Read and understand this entire section beforeoperating your VANTAGE® 575 CUMMINS. Do not attempt to use this equipment until you havethoroughly read the engine manufacturer’s manualsupplied with your welder. It includes importantsafety preca...
Page 20 - ENGINE CONTROLS; RUN STOP SWITCH; Displays the level of diesel fuel in the fuel tank.; ENGINE TEMPERATURE GAUGE; CONTROLS AND SETTINGS
B-2 OPERATION B-2 ENGINE CONTROLS (Items 1 through 9) 1. RUN STOP SWITCH Toggling the switch to the RUN position energizesthe fuel solenoid for approximately 30 seconds.The engine must be started within that time or thefuel solenoid will deenergize, and the switch mustbe toggled to reset the timer. ...
Page 21 - OIL PRESSURE GAUGE; Idler Operational exceptions
B-3 OPERATION B-3 7. OIL PRESSURE GAUGE The gauge displays the engine oil pressure whenthe engine is running. 8. ENGINE PROTECTION The yellow engine protection light remains offwith proper oil pressure and under normal oper-a t i n g t e m p e r a t u r e s . I f t h e l i g h t t u r n s o n , t h ...
Page 22 - TOUCH START TIG; • There is no VRD protection in the CV Mode.; AUXILIARY POWER CONTROLS
B-4 OPERATION B-4 13. WELD MODE SELECTOR SWITCH: (Provides 3 selectable welding modes) CV-WIRE CC-STICK TOUCH START TIG 14. ARC CONTROL: The ARC CONTROL WIRE/STICK knob is activein the WIRE and STICK modes, and has differentfunctions in these modes. This control is notactive in the TIG mode. CC-STIC...
Page 23 - “Residual Current Device” provides protection; P O S I T I V E B AT T E RY J U M P S TA R T
B-5 OPERATION B-5 23. 415 VAC RECEPTACLE This is a 415VAC receptacle that provides auxil-iary power. This receptacle has 32 amp ratinga n d I P 6 6 r a t e d . R e f e r t o t h e A U X I L I A R YPOWER RECEPTACLES section in the installa-tion chapter for further information about theser e c e p t a...
Page 24 - WHAT ARE VRD AND ROCV DEVICES?
B-6 OPERATION B-6 WHAT ARE VRD AND ROCV DEVICES? VRD’s are gaining popularity as a “must have” safety accessory especially where welding applications arebeing carried out in an environment with a high-risk ofe l e c t r i c s h o c k s u c h a s w e t a r e a s a n d h o t h u m i dsweaty conditions...
Page 25 - Unlike other; STARTING TECHNIQUE
B-7 OPERATION B-7 Unlike other VRD’s Lincoln uses micro processor con- trol to monitor and establish the arc without the stick-ing and shorting of the electrode to the job as seen inmany other VRD installations. Due to the requirement of the resistance in the circuit to be low, for a VRD to operate,...
Page 26 - WELDER OPERATION; DUTY CYCLE; The ARC CONTROL is not active in the TIG mode.
The VANTAGE® 575 CUMMINS is equipped with therequired R.F. bypass circuitry for the connection ofhigh frequency generating equipment. The VANTAGE® 575 CUMMINS and any high frequen-cy generating equipment must be properly grounded.See the K930-2 TIG Module operating manuals forcomplete instructions o...
Page 27 - ARC GOUGING; Carbon Diameter; Table B.3 TYPICAL CURRENT RANGES
ARC GOUGING For optimal performance when arc gouging, set theVANTAGE® 575 CUMMINS “WELD MODE” switch tothe “CC - STICK” position, and the “ARC CONTROL”to 10. Set the “OUTPUT” knob to adjust output current to thedesired level for the gouging electrode being usedaccording to the ratings in the followi...
Page 28 - PARALLELING; AUXILIARY POWER OPERATION; The 240V receptacles are connected to differ-
PARALLELING When paralleling machines in order to combine theiroutputs, all units must be operated in the CC-STICKmode only at the same output settings. To achievethis, turn the WELD MODE switch to the CC-STICKposition. Operation in other modes may produce errat-ic outputs, and large output imbalanc...
Page 29 - K 2 3 5 6 - 1 C O N T R O L P A N E L C O V E R K I T -; TIG OPTIONS; ACCESSORIES
K2354-1 AIR DRYER KIT - Minimizes water content in supply air. Avoids cold weather air hose ice up. K 2 3 5 6 - 1 C O N T R O L P A N E L C O V E R K I T - C l e a r plexiglass cover to protect control panel from dirt anddebris, and to visually monitor machine operation.Lockable to deter vandalism. ...
Page 30 - MAINTENANCE; ROUTINE AND PERIODIC MAINTENANCE; • Check water separator for water and drain if neces-; WEEKLY; AIR FILTER
D-1 MAINTENANCE D-1 VANTAGE® 575 CUMMINS SAFETY PRECAUTIONS • Have qualified personnel do all maintenance and troubleshooting work. • Turn the engine off before working inside the machine or servicing the engine. • R e m o v e g u a r d s o n l y w h e n n e c e s s a r y t o perform maintenance and...
Page 31 - Clean Both Surfaces of the Outlet Tube; Caution; S e r v i c e I n s t r u c t i o n s; S i n g l e - a n d Tw o - S t a g e E n g i n e A i r C l e a n e r s
D-2 MAINTENANCE D-2 VANTAGE® 575 CUMMINS Unfasten or unlatch theservice cover. Becausethe filter fits tightly over theoutlet tube to create the critical seal, there willbe some initial resistance, similar to breakingthe seal on a jar. Gently move the end of the filterback and forth to break the seal...
Page 33 - CHARGING THE BATTERY; Table D.1 Engine Maintenance Components
D-4 MAINTENANCE D-4 CHARGING THE BATTERY When you charge, jump, replace, or otherwise connectbattery cables to the battery, be sure the polarity iscorrect. Improper polarity can damage the chargingcircuit. The VANTAGE® 575 CUMMINS positive (+)battery terminal has a red terminal cover. If you need to...
Page 34 - TROUBLESHOOTING; for technical troubleshooting assistance before you proceed.; Step 3. RECOMMENDED COURSE OF ACTION; HOW TO USE TROUBLESHOOTING GUIDE
E-1 TROUBLESHOOTING E-1 VANTAGE® 575 CUMMINS If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troublesh...
Page 35 - Observe all Safety Guidelines detailed throughout this manual; Local Lincoln Authorized Field Service Facility; PROBLEMS; C o n t a c t y o u r l o c a l L i n c o l n
E-2 TROUBLESHOOTING E-2 VANTAGE® 575 CUMMINS Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical trouble...
Page 36 - Contact
E-3 TROUBLESHOOTING E-3 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance b...
Page 37 - No welding output or auxiliary output.
E-4 TROUBLESHOOTING E-4 VANTAGE® 575 CUMMINS Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical trouble...
Page 38 - WIRING DIAGRAM
F-1 WIRING DIAGRAM F-1 VANTAGE® 575 CUMMINS NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag ram for a particular code is included with the machine. If the diagram is illegible, write to the Service Department for a replaceme...
Page 39 - DIAGRAMS
Page 40 - RNING
F-3 DIAGRAMS F-3 VANTAGE® 575 CUMMINS GND 75 76 77 GREEN K291 OR K404 75 INPUT CA BLE 76 N.E. 77 K775 OPTION A L REMOTE C ONTROL D A M A GED. T H E ENGINE GO V ERNOR SETTING IS PRE-SET A T T H E F AC TO RY - D O N O T A DJUST A BO V E RPM SPE C IFI CA TIONS LISTED IN 81 42 41 31 31 32 32 2 2 4 4 21 ...
Page 50 - DIMENSION PRINT
F-13 DIMENSION PRINT F-13 VANTAGE® 575 CUMMINS * * * * B O T T O M VV IE W OO F WW E LD E R BB A S E . N .A . . C C E N TET E R OO F GRG R A V ITYT Y WW IT H OO IL I IN EE N G IN E , EE M P T Y FF U E L TA T A N KK AA N D COC O O LA N TT I IN RR A D IATA T O R . M 1 8 9 6 2 -3 B 2. 24 5656 .9 5. 86 ...