Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....
Page 3 - ii
ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...
Page 4 - iii
FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equipment in ac...
Page 5 - iv; PRÉCAUTIONS DE SÛRETÉ
iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la seco...
Page 8 - Thank You; as much pride as we have in bringing this product to you!; Please Examine Carton and Equipment For Damage Immediately; Quick Links
vii vii Thank You for selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this ma...
Page 9 - TABLE OF CONTENTS
viii viii TABLE OF CONTENTS Page Installation .......................................................................................................Section A Technical Specifications - POWER WAVE 355 ....................................................A-1Safety Precautions.............................
Page 10 - INSTALLATION; TECHNICAL SPECIFICATIONS -; INPUT AC VOLTAGE & DC OUTPUT; POWER; POWER WAVE F355i INPUT CURRENT
A-1 INSTALLATION POWER WAVE F355i (CE) A-1 TECHNICAL SPECIFICATIONS - POWER WAVE F355i INPUT AC VOLTAGE & DC OUTPUT Product Ordering Input AC Rated DC Output Output Weight Dimensions Name Information Voltage Amps/Volts/Duty Cycle Range with Cord HxWxD (continuous) POWER K2260-1 380-415 350A / 34...
Page 11 - SELECT SUITABLE LOCATION; The machine must be located where there is free cir-; DO NOT MOUNT OVER COMBUSTIBLE SURFACES.; O n l y a q u a l i f i e d e l e c t r i c i a n s h o u l d c o n n e c t t h e; SAFETY PRECAUTIONS; ELECTRIC SHOCK can kill.; CAUTION
A-2 INSTALLATION POWER WAVE F355i (CE) A-2 SELECT SUITABLE LOCATION The Invertec POWER WAVE F355i will operate inharsh environments. Even so, it is important that sim-ple preventative measures are followed in order toassure long life and reliable operation. • The machine must be located where there ...
Page 12 - VOLTAGE SENSING; NEGATIVE ELECTRODE POLARITY
W h e n o p e r a t i n g w i t h e l e c t r o d e p o l a r i t y n e g a t i v e t h e"Electrode Sense Polarity" DIP switch must be set to the"Negative" position on the Wire Drive Feed Head PC Board.The default setting of the switch is positive electrode polari-ty. Set the Negativ...
Page 13 - Process Electrode Voltage
5. R e p l a c e t h e w r a p a r o u n d a n d s c r e w s . T h e P C board will “ read ” the switch at power up, and config- ure the work voltage sense lead appropriately. ELECTRODE VOLTAGE SENSINGEnabling or disabling electrode voltage sensing isautomatically configured through software. The 67...
Page 14 - • T u r n t h e i n p u t p o w e r O F F a t t h e; DIP Switch Settings and Locations
A-5 INSTALLATION POWER WAVE F355i (CE) A-5 ELECTRIC SHOCK can kill. • T u r n t h e i n p u t p o w e r O F F a t t h e d i s c o n n e c t s w i t c h o r f u s e b o xbefore working on this equipment. ----------------------------------------------------------------------1. Set the High/Low switch ...
Page 15 - I / O RECEPTACLE SPECIFICATIONS
A-6 INSTALLATION POWER WAVE F355i (CE) A-6 WELDING WITH MULTIPLE POWERWAVES Special care must be taken when more than onePower Wave is welding simultaneously on a singlepart. Arc blow and arc interference may occur orbe magnified.----------------------------------------------------------------------...
Page 16 - GENERAL DESCRIPTION; RECOMMENDED PROCESSES; The POWER WAVE F355i (CE) is recommended for; REQUIRED EQUIPMENT; OPERATION
GENERAL DESCRIPTION The Power Wave Robotic power source is designed tobe a part of a modular, multi-process welding system.Depending on configuration, it can support constantcurrent, constant voltage, constant power, pulse onpulse and pulse welding modes. The Power Wave power source is designed to b...
Page 17 - LIMITATIONS; Only Arc Link compatible Power Feed automatic wire; DUTY CYCLE AND TIME PERIOD; STATUS LIGHT: A two color light that indicates; C B 1 W I R E F E E D E R C I R C U I T B R E A K E R :; Protects 40 volt DC wire feeder power supply.; CASE FRONT LAYOUT
LIMITATIONS • Only Arc Link compatible Power Feed automatic wire feeders and users interfaces may be used. OtherLincoln wire feeders or non-Lincoln wire feeders can-not be used. • POWER WAVE F355i (CE) Output Limitations The POWER WAVE F355i (CE) will support maxi-mum average output current of 350 A...
Page 18 - NOMINAL PROCEDURES
In non-synergic modes, the WFS control behavesmore like a conventional CV power source whereW F S a n d v o l t a g e a r e i n d e p e n d e n t a d j u s t m e n t s .Therefore to maintain the arc characteristics, the oper-ator must adjust the voltage to compensate for anychanges made to the WFS. ...
Page 19 - CONSTANT VOLTAGE WELDING; Current; PULSE WELDING; Pulse on Pulse; Current
CONSTANT VOLTAGE WELDING Non Synergic CV:This type of CV mode behaves more like a conventional CVpower source. Voltage and WFS are independent adjustments.Therefore to maintain the arc characteristics, the operator mustadjust the voltage to compensate for any changes made to theWFS. All CV Modes:Arc...
Page 20 - POWER MODE; Recommended Welding Procedures for Power Mode - Table B.1
B-5 OPERATION B-5 T h e P e a k C u r r e n t , B a c k g r o u n d C u r r e n t , a n dFrequency are identical for the high energy and lowenergy pulses. In addition to cooling the weld down,the major effect of the low energy pulses is that theyform a weld ripple. Since they occur at very regularti...
Page 21 - ACCESSORIES; OPTIONAL EQUIPMENT; FACTORY INSTALLED
C-1 ACCESSORIES C-1 OPTIONAL EQUIPMENT FACTORY INSTALLED None Available. FIELD INSTALLED K940-[ ] Work Voltage Sense Lead Kit(Sense Lead Kits,10 Ft.,25 Ft.,50 Ft., or 75 Ft. lengths)K1796-Coaxial Welding Cable-(Requires Adapter K2176-1)K2176-1 Twist-mate to Lug Adapters Welding Cable Connectors:K852...
Page 22 - MAINTENANCE; CAPACITOR DISCHARGE PROCEDURE; Hold resistor body with electrically insulated glove.; ROUTINE MAINTENANCE; PERIODIC MAINTENANCE; s Manual
D-1 MAINTENANCE D-1 POWER WAVE F355i (CE) SAFETY PRECAUTIONS CAPACITOR DISCHARGE PROCEDURE 1. Obtain a power resistor (25 ohms, 25 watts). 2. Hold resistor body with electrically insulated glove. DO NOT TOUCH TERMINALS. Connect the resis-tor terminals across the two studs in the positionshown. Hold ...
Page 23 - TROUBLESHOOTING; Local Lincoln Authorized Field Service Facility; Step 3. RECOMMENDED COURSE OF ACTION; HOW TO USE TROUBLESHOOTING GUIDE
E-1 TROUBLESHOOTING E-1 POWER WAVE F355i (CE) If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubles...
Page 25 - ERROR CODES FOR THE POWER WAVE; Indication
E-3 TROUBLESHOOTING E-3 POWER WAVE F355i (CE) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubl...
Page 26 - Observe all Safety Guidelines detailed throughout this manual; TROUBLESHOOTING GUIDE; Observe Safety Guidelines; POSSIBLE; Contact your local authorized
E-4 TROUBLESHOOTING E-4 POWER WAVE F355i (CE) Observe all Safety Guidelines detailed throughout this manual TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests...
Page 29 - PROBLEMS; contact
E-7 TROUBLESHOOTING E-7 POWER WAVE F355i (CE) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubl...
Page 30 - DIAGRAMS; IRI
F-1 DIAGRAMS F-1 POWER WAVE F355i (CE) NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag ram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service ...
Page 32 - CONNECTION DIAGRAM; WIRE
F-3 CONNECTION DIAGRAM F-3 POWER WAVE F355i (CE) Connection Diagram Semi-automatic "Simple System" (Electrode Positive, CV / Pulse Configuration shown)SEE SECTION A-4, Power Wave / Power Feed WireFeeder Interconnections POWER WAVE F355i COMMUNICATION INTERFACE OPTIONAL (K2436-1)NOT ON CODES ...
Page 33 - DIMENSION PRINT
F-4 DIMENSION PRINT F-4 POWER WAVE F355i (CE) M19982 A 14. 64 .4 0 10. 06 17. 20 25. 15 27. 60 3. 37 .81 .51
Page 34 - NOTES
Page 35 - ÇÃ
WARNING AVISO DE PRECAUCION ATTENTION WARNUNG ATEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BEUSED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS I...