Lincoln Electric CV320-I - Manuals

Page 2 - ARC WELDING SAFETY PRECAUTIONS; ELECTRIC SHOCK can kill

Page 2 CV320-I IMA 574B PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. READ AND UNDERSTANDBOTH THE SPECIFIC INFORMATION GIVEN IN THE OPERATING MANUAL FOR THE WELDER AND/OR OTHEREQUIPMENT TO BE USED AS WELL AS THE FOLLOWING GENERAL INFORMATION. ARC WELDING SAFETY PRECAUTIONS 1. a....

Page 4 - Minimising Exposure; Welders with Pacemakers; WELDING, EMF AND PACEMAKERS

Page 4 CV320-I IMA 574B A l l w e l d e r s s h o u l d f o l l o w s a f e p r a c t i c e s t h a t m i n i m i z e t h e i rexposure to electric and magnetic fields (EMF). F o r w e l d e r s w e a r i n g i m p l a n t e d p a c e m a k e r s , s a f e w e l d i n gpractices are particularly imp...

Page 5 - INSTRUCTIONS FOR ELECTROMAGNETIC COMPATIBILITY; Assessment of Area; WARNING

IMA 574B CV320-I Page 5 INSTRUCTIONS FOR ELECTROMAGNETIC COMPATIBILITY Conformance P r o d u c t s d i s p l a y i n g t h e C - Ti c k m a r k a r e i n c o n f o r m i t y w i t hAustralian/New Zealand requirements for the ElectromagneticCompatibility (EMC). They are: • manufactured in conformity ...

Page 6 - PRODUCT DESCRIPTION; Location; INSTALLATION; CAUTION

• Tu r n t h e i n p u t p o w e r o f f a t t h e disconnect switch before installingor servicing this machine. • Do not touch electrically “hot” parts such as output terminals or internalwiring. • Connect grounding screw ( ) to a good earth ground. • Do not operate with covers removed. • Tu r n p ...

Page 7 - Gun and Cable; Output Polarity Connection

IMA 574B CV320-I Page 7 D O N O T AT TA C H T H E R E G U L AT O R / F L O W M E T E R I FCYLINDER VALVE IS DAMAGED! Inform your gas supplier of thiscondition. 3. Stand to one side away from the outlet and open the cylindervalve for an instant. This blows away any dust or dirt whichmay have accumula...

Page 8 - Control Panel; Power Switch; Volts Control; Setting Up for Welding; OPERATING INSTRUCTIONS

Page 8 CV320-I IMA 574B IMPORTANT SAFETY NOTE: In 2T mode, this DC ConstantVoltage wire welder provides “COLD” electrode when the guntrigger is not operated. Conversely, the output terminals are“LIVE” when the gun trigger is “activated” when pressed in 2Tmode, or triggered on in 4T mode. Refer to wi...

Page 9 - ELECTRIC

IMA 574B CV320-I Page 9 If gas shielding is required, see Section 1.4. Connect the gashose. Remember that gas cylinders may explode if damaged, so ensurethat all gas cylinders are securely mounted. Ensure there are no kinks or sharp bends in the gun cable andhold the wire inch button until the wire ...

Page 10 - TROUBLESHOOTING GUIDE

Page 10 CV320-I IMA 574B WARNING ELECTRIC SHOCK can kill • H a v e a n e l e c t r i c i a n i n s t a l l a n d service this equipment. • Turn the input power off at the fuse box before working on equipment. • Do not touch electrically hot parts. Problem Rough wire feeding or wirenot feeding but dr...

Page 11 - GROUND TEST PROCEDURE FOR CV320-I

IMA 574B CV320-I Page 11 Possible Cause Defective wire feed motor or wire drivecontrol PC board. Defective wire drive control PC board. Over-temperature protection circuitactuated due to overload or short. Over-temperature light should be illuminated. Faulty gun trigger switch or damagedcontrol cabl...

Page 17 - WIRING DIAGRAM CV320-I

IMA 574B CV320-I Page 17 This diagram is typical of the machine’ s wiring. For specific detail refer to the diagram attached to the machine itself. If the diagram has been destroyed or defaced, contact the factory quoting the machine serial number and code number from the nameplate. WIRING DIAGRAM C...

Page 18 - LN21 WIRE FEEDER

Page 18 CV320-I IMA 574B LN21 WIRE FEEDER PARTS LIST AP-68 AP-68 Operative: 18/6/97 Supersedes: 26/11/96 Do not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any code numbers notlisted. Numbers in the table below indicate which column to use i...

Page 21 - WIRING DIAGRAM LN21

IMA 574B CV320-I Page 21 This diagram is typical of the machine’ s wiring. For specific detail refer to the diagram attached to the machine itself. If the diagram has been destroyed or defaced, contact the factory quoting the machine serial number and code number from the nameplate. WIRING DIAGRAM L...

Page 22 - Magnum Fastmate Guns

Page 22 CV320-I IMA 574B Magnum Fastmate Guns AP-202-G AP-202-G Operative: 10/3/97 Supercedes: New Part No. K479-7Magnum FM4003.65m long Item Part No. Description 1 Gas nozzle, Fixed, Tip recessed: M16080-1 Magnum 400FM (9.5 mm ID) M16080-2 Magnum 400FM (12.7 mm ID) M16080-3 Magnum 400FM (15.9 mm ID...

Page 23 - Magnum Gun

IMA 574B CV320-I Page 23 Item Part No. Description 5 Contact tip, Heavy duty: S19392-1 Magnum 200FM, 400FM (0.9mm) S19392-6 Magnum 200FM, 400FM (1.0mm) S19392-2 Magnum 200FM, 400FM (1.2mm) S19392-3 Magnum 400FM (1.3mm) S19392-4 Magnum 400FM (1.6mm) S19392-5 Magnum 400FM (2.0mm) 6 Contact tip, Standa...

Page 24 - Magnum Replacement Parts; CROSS REFERENCE GUIDE FOR MAGNUM MIG CONSUMABLE PARTS

Page 24 CV320-I IMA 574B Industry Lincoln ID Ref No. Part No. Qty mm (Inches) 21T-37 M16294 1 9.5 (0.38) 21T-50 M16684-1 1 12.7 (0.50) 21T-62 M16684-1 1 15.9 (0.62) M16080-1 1 23-37 M16080-1D 5 9.5 (0.38) M16080-1M 25 M16080-2 1 23-50 M16080-2D 5 12.7 (0.50) M16080-2M 25 M16080-3 1 23-62 M16080-3D 5...

Page 26 - WARRANTY

The Lincoln Electric Company (Australia) Pty Limited (“Lincoln”) warrants all newmachinery and equipment (“goods”) manufactured by Lincoln against defects inworkmanship and material subject to certain limitations hereinafter provided.Certain conditions warranties and obligations are implied by law (...