Page 2 - TABLE OF CONTENTS
2 – English TABLE OF CONTENTS Introduction ....................................... 3 Symbols ............................................. 4 Warning Signs ................................... 4 Safety Regulations ............................ 5 Description ........................................ 7 In...
Page 3 - Introduction; INTRODUCTION
English – 3 Introduction This operator’s manual describes in detail how theone-man sawmill is used and maintained and howservicing is to be carried out. It also describes themeasures to be taken for maximum safety and how thesafety features are designed and function, as well ashow they are inspected...
Page 4 - KEY TO SYMBOLS; Symbols; Warning Signs
4 – English KEY TO SYMBOLS Symbols The symbols below are used in this operator’s manual. Warning Signs The decal with the symbols below is found on the one-man sawmill. Boots or work shoes with steeltoecaps and non-slip solesshould be worn. Eye protection and hearingprotection should be used. Read t...
Page 5 - SAFETY REGULATIONS; Safety Regulations; Personal Protective Equipment
English – 5 SAFETY REGULATIONS WARNING!A one-man sawmill can be adangerous tool that can causeserious or fatal injury if usedincorrectly or carelessly. It is veryimportant that the person using theone-man bandsaw reads andunderstands the content of thismanual. Safety Regulations WARNING!Always ensur...
Page 6 - Fuel Safety; Safety During Use
6 – English SAFETY REGULATIONS WARNING!The one-man sawmill must neverbe used if any of the safetydevices or guards is damaged ordoes not work. WARNING!The fuel used in the one-mansawmill has the followinghazardous properties: 1. The fluid, its vapour, and its exhaust fumes are poisonous. 2. Can caus...
Page 7 - One-man sawmill chain saw engine; DESCRIPTION
English – 7 One-man sawmill chain saw engine The one-man sawmill consists of two main par ts:• The carriage with engine and saw• Rails 1. Rail sections (2)2. Log lifter3. Timber suppor ts (short and long)4. Log bolster5. Log lock6. Adjustment nut7. Saw carriage8. Protective loop9. Vibration damping ...
Page 8 - One-man Sawmill Electric Motor
8 – English DESCRIPTION One-man Sawmill Electric Motor The one-man sawmill consists of two main parts:• The carriage with motor and saw• Rails 1. Rail sections (2)2. Log lifter3. Timber supports (short and long)4. Log bolster5. Log lock6. Adjustment nut7. Saw carriage8. Protective loop10. Skid rail1...
Page 9 - One-man sawmill with electric motor and feed
English – 9 DESCRIPTION One-man sawmill with electric motor and feed Tools and operator’s manual A. Open ended spanner 13-15 mmB. Open ended spanner 17-19 mmC. Socket spannerD. Combination spanner 13-19E. Combination spannerF. Allen key 6 mmG. Allen key 4 mmH. This operator’s manual The one-man sawm...
Page 11 - Chain sawmill with electric motor
English – 11 DESCRIPTION FIG. 6 FIG. 7 FIG. 8 FIG. 5 Chain oil tank (FIG. 5) Chain sawmill with electric motor On the saw carriage for sawmills that are fitted with anelectric motor, the oil tank (25) for chain oil is locatedon the electric motor. The chain oil is pumped via ahose by a chain oil pum...
Page 12 - Motors
12 – English DESCRIPTION Motors Chain saw engine (FIG. 9) The one-man sawmill is powered by a standard chainsaw ranging from 65 cm 3 up to 95 cm 3 . The chain saw is mounted on a vibration-free plate (9), where it isscrewed into the bar mounting with two spacers andscrews (15). The saw’s speed is co...
Page 13 - Rails
English – 13 DESCRIPTION Folding Stops (C) There are a number of folding stops for the log on theleft-hand side of the rails. To increase usability, thestops come in two different lengths. Log Locks (D) The log locks consist of a cam with handle, housed ina moveable unit. The locks are used to secur...
Page 14 - Rail Stop
14 – English DESCRIPTION Rail Stop Rail stops are fitted at the ends of the rails (A). Thestop is mounted using a bolt from the side of the rail. Rail Guard The saw carriage is equipped with four rail guardsthat run above the rails. The rail guards have thetasks of keeping the rails clean and preven...
Page 15 - Safety Devices
English – 15 DESCRIPTION Safety Devices The one-man sawmill is fitted with a number of safetydevices, which are described under the headingsbelow. WARNING!The one-man sawmillmust not bestarted if any of the safety deviceshave been removed, are defective, orare not working. ! Saw chain guard (FIG. 17...
Page 16 - INSTALLATION; Installation Site; Installation
16 –English INSTALLATION Bolted joint Adjustable foot Aligning the rails Installation Site The one-man sawmill with petrol engine should beinstalled outdoors.There should be space to lay out timber and sawnwood. Rails Place the rail sections after each other on thetransverse wooden beams, which are ...
Page 20 - Adjusting the bar
20 –English INSTALLATION One-man sawmill with chain sawengine Adjusting the bar The bar must be adjusted so that it is parallel with thelog bolsters and with the rails. This is done using thenuts under the vibration damping plate. Set the bar sothat it is parallel with the rails by positioning a str...
Page 21 - FUEL HANDLING; Fuel chain saw engine; Petrol
English – 21 FUEL HANDLING WARNING!The fuel used in the one-mansawmill has the followinghazardous properties: 1. The fluid, its vapour, and its exhaust fumes are poisonous. 2. Can cause skin irritation. 3. Is highly inflammable. Fuel chain saw engine Fuel Safety The following are absolutely forbidde...
Page 22 - Mixing
22 – English Two-stroke oil • For the best results use JONSERED two-stroke oil, which is especially developed for chain saws. Mixingratio 1:50 (2%). • If JONSERED two-stroke oil is not available, you may use another two-stroke oil of good quality thatis intended for air cooled engines. Contact yourd...
Page 23 - STARTING AND STOPPING
English – 23 STARTING AND STOPPING WARNING!Observe the following before star-ting the engine: • The engine must be mounted in the sawmill before starting.Otherwise the clutch can comeloose and cause personal injuries. • Keep people and animals well away from the risk zone. ! Starting a cold chain sa...
Page 25 - Securing the Log; USE
English – 25 Securing the Log WARNING!Exercise care during all log hand-ling. Heavy lift! Wear boots orshoes fitted with steel toecaps. 1. Fold up the stops (C) on the left-hand side of therails. 2. Roll the log up against either the long or the shortlog support, depending on the timber dimensions. ...
Page 26 - Calculating the Yield
26 – English 1. Place the log on the rails facing the folding logsupports (FIG. 44). 2. Set the height of the bandsaw blade using thecrank (11). 3. Clean any sand from the log, if necessary. Thisresults in less wear. 4. Check and if necessary top up the chain oil tankwith chain oil on each sawmill. ...
Page 27 - Starting the Petrol Engine
English – 27 WARNING!Check during sawing that the chaindoes not hit the folding stops orlog lock. WARNING!The saw carriage must not bemoved backwards while the chainis in motion. The log could comeloose and cause personal injury. Starting the Petrol Engine 1. Start the engine. See page 23. Starting ...
Page 29 - MAINTENANCE; Clutch drum
English – 29 MAINTENANCE WARNING!The one-man sawmill must bedisconnected from power duringall maintenance work. Always usepersonal protective equipment. ! FIG. 53 FIG. 52 Clutch drum When replacing the clutch drum on the chain saw, seethe chain saw operator’s manual. The clutch drum on the chain saw...
Page 30 - Saw chain
30 – English MAINTENANCE FIG. 53 Saw chain WARNING!The chain is sharp and can causecuts. It can cause personal injurywhen handled carelessly. Alwayswear protective gloves whenworking with the saw chain. ! The chain is correctly tensioned when there is no slackon the underside of the bar, but it can ...
Page 31 - Drive belt; Adjusting the saw saddle; Runners
English – 31 MAINTENANCE FIG. 56 FIG. 54 FIG. 55 Drive belt Chain sawmill with electric motor(FIG. 54) The drive belt becomes worn as the sawmill is used.The belt should be replaced after 200 hours ofoperation to avoid a belt failure during operations. Ifthe drive slips or the belt needs to be adjus...
Page 32 - Maintenance; Daily maintenance
32 – English MAINTENANCE Maintenance The maintenance described in this section refers tomeasures that can be carried out by the user. If faultsare detected that cannot be rectified in accordancewith this operator’s manual, contact your nearestauthorised service representative. Daily maintenance 1. C...
Page 33 - TECHNICAL DATA; Technical data
English – 33 TECHNICAL DATA Technical data Chain saw engine See information under the heading Technical datain the chain saw operator’s manual. Electric motor Power 380-420 V y-connection:Ampere:Power 220-240 V delta connection:Ampere:Electric motor feed 42 volt. Weights Saw carriage, chain saw engi...
Page 34 - Noise Levels
34 – English TECHNICAL DATA Noise Levels Equivalent noise intensity at operator’s ear duringsawing, measured according to ISO 7917, dB(A) Petrol engine:Electric motor: Equivalent noise level measured according to EN1807 and ISO 7960, dB(A) Petrol engine:Electric motor: Vibration Levels Vibration lev...