Johnson Controls 22 SEER - Manuals

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Manual Johnson Controls 22 SEER

Summary

Page 2 - Johnson Controls Unitary Products; SECTION III: SHIPPING AND PACKAGING; ASSEMBLED INDOOR UNIT; could cause equipment malfunction and/or electric shock.

898841-UIM-B-0113 2 Johnson Controls Unitary Products SECTION I: GENERAL These instructions are intended as a general guide and do not super-sede local codes in any way. Consult authorities having jurisdictionbefore installation. SECTION II: SAFETY This is a safety alert symbol. When you see this sy...

Page 3 - ASSEMBLED OUTDOOR UNIT; SECTION IV: REQUIRED INSTALLATION; INDOOR UNIT (SEE FIGURE 2 FOR INSTALLATION; Reference

898841-UIM-B-0113 Johnson Controls Unitary Products 3 ASSEMBLED OUTDOOR UNIT The assembled outdoor unit will include the following items which arelocated with the unit: SECTION IV: REQUIRED INSTALLATION TOOLS (NOT SUPPLIED) 1. Gauge manifold 2. Electronic balance for refrigerant charging 3. Phillips...

Page 4 - OUTDOOR UNIT (SEE FIGURE 3 FOR; PREVAILING WINTER WINDS; side may be exposed directly to wind.; NOTICE

898841-UIM-B-0113 4 Johnson Controls Unitary Products OUTDOOR UNIT (SEE FIGURE 3 FOR INSTALLATION DIMENSIONS) 1. Some localities are adopting sound ordinances based on the unit'ssound level registered from the adjacent property, not from theproperty where the unit is installed. Install the unit as f...

Page 5 - SECTION VI: SPECIFICATIONS; POWER SUPPLY AND INDOOR/OUTDOOR WIRE

898841-UIM-B-0113 Johnson Controls Unitary Products 5 SECTION VI: SPECIFICATIONS POWER SUPPLY AND INDOOR/OUTDOOR WIRE CONNECTION • The system should be powered from a dedicated circuit.• Wiring work should be based on applicable technical standards.• Wiring connections should be made following the p...

Page 6 - Connecting Wires and the Ground Wire; SECTION VII: REFRIGERANT LINE SET; pipe

898841-UIM-B-0113 6 Johnson Controls Unitary Products Connecting Wires and the Ground Wire • Use double insulated copper wire with 600V insulation. • Use copper conductors only. • Follow all local electrical codes. Power Supply Cable and Ground Wire • Use copper conductors only. • Follow all local e...

Page 7 - AC & HP Outdoor Units

898841-UIM-B-0113 Johnson Controls Unitary Products 7 TABLE 6: Refrigerant Line Set Requirements AC & HP Indoor Units D(C,H)PM09NWM D(C,H)PM12NWM D(C,H)PM18NWM D(C,H)PM24NWM DHPM30NWM D(C,H)PM36NWM AC & HP Outdoor Units D(C,H)PM09CSM D(C,H)PM12CSM D(C,H)PM18CSM D(C,H)PM24CSM DHPM30CSM D(C,H)...

Page 8 - SECTION VIII: UNIT DIMENSIONS

898841-UIM-B-0113 8 Johnson Controls Unitary Products SECTION VIII: UNIT DIMENSIONS FIGURE 6: Indoor Unit Mounting Brackets with Weights & Dimensions 09K 12K 18K 24K A C B 256 27.3 (693) 5.3 (135) 2.1 (53) 7.8 (198) 11.8 (300) 2.2 (56) 2.2 (56) 1.8 (46) .6 (15) .6 (15) 3.3 (84) 22.2 (564) 33.3 (...

Page 9 - SECTION IX: TORQUE REQUIREMENTS; INSTALLING THE WALL MOUNTING BRACKET; SECTION XI: INDOOR UNIT WIRING; Parts

898841-UIM-B-0113 Johnson Controls Unitary Products 9 SECTION IX: TORQUE REQUIREMENTS FOR CAPS AND FASTNERS When servicing or repairing HVAC components, ensure the fastenersare appropriately tightened. The table below provides torque values forfasteners. SECTION X: INDOOR UNIT INSTALLATION INSTALLIN...

Page 10 - SECTION XII: PIPE FORMING AND DRAIN; PIPE FORMING; Color Code

898841-UIM-B-0113 10 Johnson Controls Unitary Products 1. Remove the front panel. 2. Open the front panel upward and pull it toward you. 3. Remove the terminal cover and cord clamp. 4. Insert the connecting cable (according to local codes) into the pipehole on the wall.See Figure 11. 5. Pull the con...

Page 11 - RIGHT OR RIGHT REAR PIPING; For Right Side Utility Bundle Exit -; LEFT OR LEFT REAR PIPING; For Left Side Utility Bundle Exit -; REAR OR DOWNWARD PIPING; How to replace the drain plug and drain hose

898841-UIM-B-0113 Johnson Controls Unitary Products 11 RIGHT OR RIGHT REAR PIPING For Right Side Utility Bundle Exit - Cut out the corner of the right/left plastic cabinet with a hacksaw or similar tool. See Figure 15. 1. Put the refrigerant piping and the drain hose together. Positionthem to the le...

Page 12 - DRAIN PIPING; SECTION XIII: FLARING WORK AND; FLARING WORK; In order to align the drain hose and drain cap, be sure to insert; SHIELD PIPE

898841-UIM-B-0113 12 Johnson Controls Unitary Products DRAIN PIPING • If the extension drain hose has to pass through a room, make sure it's wrapped with commercially sold insulation. • The drain hose should point downward for easy drain flow.• If the drain hose provided with the indoor unit is too ...

Page 13 - SECTION XIV: INDOOR UNIT; SLAB OR ROOF MOUNTING

898841-UIM-B-0113 Johnson Controls Unitary Products 13 8. Tighten the flare nut using a wrench. SECTION XIV: INDOOR UNIT INSTALLATION 1. Shape the refrigerant line set so that it can be guided either out theback of the indoor unit or through either side of the indoor unitframe, then through the wall...

Page 14 - SECURING OUTDOOR UNIT TO SLAB OR FRAME; SECTION XVI: OUTDOOR UNIT WIRING; Model

898841-UIM-B-0113 14 Johnson Controls Unitary Products SECURING OUTDOOR UNIT TO SLAB OR FRAME If the outdoor unit is installed on a field-provided slab or frame, use lagbolts or equivalent to secure the outdoor unit to the slab or frame. SECTION XVI: OUTDOOR UNIT WIRING CONNECTIONS 1. Remove outdoor...

Page 15 - REFRIGERANT PIPING CONNECTIONS; SYSTEM ONLY; and cause refrigerant to leak.; OUTDOOR UNIT

898841-UIM-B-0113 Johnson Controls Unitary Products 15 REFRIGERANT PIPING CONNECTIONS A Service port cap protects the service port core from contaminationand serves as the primary leak seal. To access service port:. 1. Remove service port cap with an appropriate sized wrench. 2. Connect gauge set to...

Page 16 - INSULATION AND TAPING; LEAK TEST AND TEST RUN; SERVICE VALVES

898841-UIM-B-0113 16 Johnson Controls Unitary Products INSULATION AND TAPING 1. Cover piping joints with pipe cover. 2. For outdoor unit, insulate every pipe including all pipe joints. 3. Using piping tape, apply taping starting from entry of outdoor unit. a. Stop the end of piping tape with tape th...

Page 17 - LEAK TEST AND EVACUATION; Action

898841-UIM-B-0113 Johnson Controls Unitary Products 17 LEAK TEST AND EVACUATION Air and moisture remaining in the refrigerant system will have undesir-able effects as indicated below: 1. Pressure in the system rises. 2. Operating current rises. 3. Cooling or heating efficiency drops. 4. Moisture in ...

Page 18 - SECTION XVIII: TEST OPERATION

898841-UIM-B-0113 18 Johnson Controls Unitary Products SECTION XVIII: TEST OPERATION 1. Check that all tubing and wiring have been properly connected. 2. Check that the gas and liquid side service valves are fully open. GAS LEAK TEST Check the flare nut connections for gas leaks with a gas leak dete...

Page 19 - CLEANING AND MAINTENANCE; Make sure you dry the air filter before reinstalling it.; SECTION XXII: TYPICAL UNIT WIRING; Filter Replacement

898841-UIM-B-0113 Johnson Controls Unitary Products 19 CLEANING AND MAINTENANCE 1. Remove the healthy filter and clean thoroughly. Make sure youdon't use a brush or any hard objects to clean the filter. 2. Make sure you dry the air filter before reinstalling it. SECTION XXII: TYPICAL UNIT WIRING DIA...

Page 20 - 9K & 12K Outdoor Air Conditioners

898841-UIM-B-0113 20 Johnson Controls Unitary Products FIGURE 44: 09K & 12K Outdoor Air Conditioners FIGURE 45: 18K & 24K 115V Indoor Air Conditioners

Page 21 - 8K & 24K Indoor Air Conditioners

898841-UIM-B-0113 Johnson Controls Unitary Products 21 FIGURE 46: 18K & 24K Indoor Air Conditioners FIGURE 47: 18K Outdoor Air Conditioners

Page 22 - 8K Indoor Air Conditioners

898841-UIM-B-0113 22 Johnson Controls Unitary Products FIGURE 48: 18K Indoor Air Conditioners FIGURE 49: 24K Outdoor Air Conditioners

Page 23 - 4K Indoor Air Conditioners

898841-UIM-B-0113 Johnson Controls Unitary Products 23 FIGURE 50: 24K Indoor Air Conditioners FIGURE 51: 36K Outdoor Air Conditioners

Page 24 - 6K Indoor Air Conditioners

898841-UIM-B-0113 24 Johnson Controls Unitary Products FIGURE 52: 36K Indoor Air Conditioners FIGURE 53: 09K & 12K 115V Outdoor Heat Pumps

Page 25 - 9K & 12K Outdoor Heat Pumps

898841-UIM-B-0113 Johnson Controls Unitary Products 25 FIGURE 54: 09K & 12K Outdoor Heat Pumps FIGURE 55: 18K & 24K 115V Heat Pumps

Page 26 - 8K & 24K Indoor Heat Pumps

898841-UIM-B-0113 26 Johnson Controls Unitary Products FIGURE 56: 18K & 24K Indoor Heat Pumps FIGURE 57: 18K Outdoor Heat Pumps

Page 27 - 8K Indoor Heat Pumps

898841-UIM-B-0113 Johnson Controls Unitary Products 27 FIGURE 58: 18K Indoor Heat Pumps FIGURE 59: 24K Outdoor Heat Pumps

Page 28 - 4K Indoor Heat Pumps

898841-UIM-B-0113 28 Johnson Controls Unitary Products FIGURE 60: 24K Indoor Heat Pumps FIGURE 61: 30K Outdoor Heat Pumps

Page 29 - 0K Indoor Heat Pumps

898841-UIM-B-0113 Johnson Controls Unitary Products 29 FIGURE 62: 30K Indoor Heat Pumps FIGURE 63: 36K Outdoor Heat Pumps

Page 30 - 6K Indoor Heat Pumps

898841-UIM-B-0113 30 Johnson Controls Unitary Products FIGURE 64: 36K Indoor Heat Pumps

Page 31 - SECTION XXIII: INDOOR AND OUTDOOR UNITS ERROR CODES; Indoor Unit Front Panel Indicators; Control Board; YELLOW LED

898841-UIM-B-0113 Johnson Controls Unitary Products 31 SECTION XXIII: INDOOR AND OUTDOOR UNITS ERROR CODES This section identifies error codes that appear on the front panel of the indoor unit or outdoor unit control. Many of the error codes will automaticallyclear themselves when the error no longe...

Page 32 - INDOOR UNIT ERROR CODES

898841-UIM-B-0113 32 Johnson Controls Unitary Products INDOOR UNIT ERROR CODES TABLE 12: Error Codes - 09K 12K No. Malfunction Name Display Method of Indoor Unit Malfunction A/C Status Possible Causes Dual 8 Code Display Indicator Display (during blinking, ON 0.5s and OFF 0.5s) Indicator has 3 kinds...

Page 46 - Copyright; York International Corp.; NOTES

Subject to change without notice. Published in U.S.A. 898841-UIM-B-0113 Copyright © 2012 by Johnson Controls, Inc. All rights reserved. Supersedes: 898841-UIM-A-1112 York International Corp. 5005 York Drive Norman, OK 73069 NOTES