Johnson Controls 22 SEER - Manual

Johnson Controls 22 SEER

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Table of Contents:

  • Page 2 – Johnson Controls Unitary Products; SECTION III: SHIPPING AND PACKAGING; ASSEMBLED INDOOR UNIT; could cause equipment malfunction and/or electric shock.
  • Page 3 – ASSEMBLED OUTDOOR UNIT; SECTION IV: REQUIRED INSTALLATION; INDOOR UNIT (SEE FIGURE 2 FOR INSTALLATION; Reference
  • Page 4 – OUTDOOR UNIT (SEE FIGURE 3 FOR; PREVAILING WINTER WINDS; side may be exposed directly to wind.; NOTICE
  • Page 5 – SECTION VI: SPECIFICATIONS; POWER SUPPLY AND INDOOR/OUTDOOR WIRE
  • Page 6 – Connecting Wires and the Ground Wire; SECTION VII: REFRIGERANT LINE SET; pipe
  • Page 7 – AC & HP Outdoor Units
  • Page 8 – SECTION VIII: UNIT DIMENSIONS
  • Page 9 – SECTION IX: TORQUE REQUIREMENTS; INSTALLING THE WALL MOUNTING BRACKET; SECTION XI: INDOOR UNIT WIRING; Parts
  • Page 10 – SECTION XII: PIPE FORMING AND DRAIN; PIPE FORMING; Color Code
  • Page 11 – RIGHT OR RIGHT REAR PIPING; For Right Side Utility Bundle Exit -; LEFT OR LEFT REAR PIPING; For Left Side Utility Bundle Exit -; REAR OR DOWNWARD PIPING; How to replace the drain plug and drain hose
  • Page 12 – DRAIN PIPING; SECTION XIII: FLARING WORK AND; FLARING WORK; In order to align the drain hose and drain cap, be sure to insert; SHIELD PIPE
  • Page 13 – SECTION XIV: INDOOR UNIT; SLAB OR ROOF MOUNTING
  • Page 14 – SECURING OUTDOOR UNIT TO SLAB OR FRAME; SECTION XVI: OUTDOOR UNIT WIRING; Model
  • Page 15 – REFRIGERANT PIPING CONNECTIONS; SYSTEM ONLY; and cause refrigerant to leak.; OUTDOOR UNIT
  • Page 16 – INSULATION AND TAPING; LEAK TEST AND TEST RUN; SERVICE VALVES
  • Page 17 – LEAK TEST AND EVACUATION; Action
  • Page 18 – SECTION XVIII: TEST OPERATION
  • Page 19 – CLEANING AND MAINTENANCE; Make sure you dry the air filter before reinstalling it.; SECTION XXII: TYPICAL UNIT WIRING; Filter Replacement
  • Page 20 – 9K & 12K Outdoor Air Conditioners
  • Page 21 – 8K & 24K Indoor Air Conditioners
  • Page 22 – 8K Indoor Air Conditioners
  • Page 23 – 4K Indoor Air Conditioners
  • Page 24 – 6K Indoor Air Conditioners
  • Page 25 – 9K & 12K Outdoor Heat Pumps
  • Page 26 – 8K & 24K Indoor Heat Pumps
  • Page 27 – 8K Indoor Heat Pumps
  • Page 28 – 4K Indoor Heat Pumps
  • Page 29 – 0K Indoor Heat Pumps
  • Page 30 – 6K Indoor Heat Pumps
  • Page 31 – SECTION XXIII: INDOOR AND OUTDOOR UNITS ERROR CODES; Indoor Unit Front Panel Indicators; Control Board; YELLOW LED
  • Page 32 – INDOOR UNIT ERROR CODES
  • Page 46 – Copyright; York International Corp.; NOTES
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Johnson Controls Unitary Products

898841-UIM-B-0113

PREMIUM DUCTLESS SINGLE-SPLIT
AIR CONDITIONERS AND HEAT PUMPS

MODELS: 22 SEER

3/4 to 3 TONS – 1 PHASE

INSTALLATION MANUAL

LIST OF SECTIONS

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SHIPPING AND PACKAGING LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
REQUIRED INSTALLATION TOOLS (NOT SUPPLIED) . . . . . . . . . . . . . . . . . .3
SELECTING THE INSTALLATION LOCATION . . . . . . . . . . . . . . . . . . . . . . . . .3
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
REFRIGERANT LINE SET REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . .6
UNIT DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
TORQUE REQUIREMENTS FOR CAPS AND FASTNERS . . . . . . . . . . . . . . . .9
INDOOR UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
INDOOR UNIT WIRING CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
PIPE FORMING AND DRAIN PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

FLARING WORK AND PIPING CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . 12
INDOOR UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
OUTDOOR UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
OUTDOOR UNIT WIRING CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
PURGING PROCEDURE, LEAK TEST AND TEST RUN . . . . . . . . . . . . . . . . 16
TEST OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
INSTALLATION AND MAINTENANCE OF
HEALTHY FILTER (ACCESSORY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
TYPICAL UNIT WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
INDOOR AND OUTDOOR UNITS ERROR CODES . . . . . . . . . . . . . . . . . . . . . 31

LIST OF FIGURES

Indoor Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Prevailing Wind Barrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Clearances for Outdoor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Condensate Drainage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Typical System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Indoor Unit Mounting Brackets with Weights & Dimensions . . . . . . . . . . . . . . . . .8
Outdoor Unit Weights & Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Mounting Bracket Spots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Masonry Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
PVC Wall Sleeve Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Indoor Unit Wall Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Indoor Electrical Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Drain Piping Outlets Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Proper and Improper Drain Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Left or Right Side Exits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Right or Right Rear Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Left or Left Rear Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Drain Hose Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Drain Hose Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Pipe Cutting Approved Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Deburring Line Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Flaring Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Proper and Improper Flaring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Connections at Indoor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Flare Nuts Tighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Indoor Unit Attachment to Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Proper and Improper Drain Hose Installation Application . . . . . . . . . . . . . . . . . .13
Indoor Unit Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Outdoor Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Outdoor Unit Slab or Frame Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Outdoor Unit Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Outdoor Unit Wiring Terminal Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Indoor/Outdoor Piping Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Outdoor Line Set Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Line Set Connection Insulation and Taping . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Utility Bundle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Exterior Wall Utility Cover (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Service Valve Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Gauge Set Connections for Test Leaks, Evacuation Charging . . . . . . . . . . . . . 17
Leak Test Line Set Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Emergency Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
09K & 12K 115V Outdoor Air Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
09K & 12K Outdoor Air Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
18K & 24K 115V Indoor Air Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
18K & 24K Indoor Air Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
18K Outdoor Air Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
18K Indoor Air Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
24K Outdoor Air Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
24K Indoor Air Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
36K Outdoor Air Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
36K Indoor Air Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
09K & 12K 115V Outdoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
09K & 12K Outdoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
18K & 24K 115V Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
18K & 24K Indoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
18K Outdoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
18K Indoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
24K Outdoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
24K Indoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
30K Outdoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
30K Indoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
36K Outdoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
36K Indoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Indoor Unit Front Panel Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

LIST OF TABLES

Indoor Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Outdoor Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Air Conditioner Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Heat Pump Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Insulation Thickness & Material Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Refrigerant Line Set Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Indoor Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Outdoor Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Caps and Fasteners Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Wire Color Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Flare Nut Torque Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Error Codes - 09K 12K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Error Codes - 18K 24K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Error Codes - 30K 36K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

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Summary

Page 2 - Johnson Controls Unitary Products; SECTION III: SHIPPING AND PACKAGING; ASSEMBLED INDOOR UNIT; could cause equipment malfunction and/or electric shock.

898841-UIM-B-0113 2 Johnson Controls Unitary Products SECTION I: GENERAL These instructions are intended as a general guide and do not super-sede local codes in any way. Consult authorities having jurisdictionbefore installation. SECTION II: SAFETY This is a safety alert symbol. When you see this sy...

Page 3 - ASSEMBLED OUTDOOR UNIT; SECTION IV: REQUIRED INSTALLATION; INDOOR UNIT (SEE FIGURE 2 FOR INSTALLATION; Reference

898841-UIM-B-0113 Johnson Controls Unitary Products 3 ASSEMBLED OUTDOOR UNIT The assembled outdoor unit will include the following items which arelocated with the unit: SECTION IV: REQUIRED INSTALLATION TOOLS (NOT SUPPLIED) 1. Gauge manifold 2. Electronic balance for refrigerant charging 3. Phillips...

Page 4 - OUTDOOR UNIT (SEE FIGURE 3 FOR; PREVAILING WINTER WINDS; side may be exposed directly to wind.; NOTICE

898841-UIM-B-0113 4 Johnson Controls Unitary Products OUTDOOR UNIT (SEE FIGURE 3 FOR INSTALLATION DIMENSIONS) 1. Some localities are adopting sound ordinances based on the unit'ssound level registered from the adjacent property, not from theproperty where the unit is installed. Install the unit as f...

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