Henny Penny PFG-690 - Manuals

Page 3 - 10 FM06-006 Revised 8-12-10; should be obtained by consulting the local gas supplier.; DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS

Model 690 810 FM06-006 Revised 8-12-10 This manual should be retained in a convenient location for future reference. A wiring diagram for this appliance is located on the rear shroud cover of the control panel. Post in a prominent location, instructions to be followed if user smells gas. This inform...

Page 5 - TABLE OF CONTENTS; Section; 10 i

Model 690 TABLE OF CONTENTS Section Page Section 1. TROUBLESHOOTING .............................................................................................. 1-1 1-1. Introduction .................................................................................................... 1-1 1-2. Safet...

Page 6 - TABLE OF CONTENTS (Continued); Section 2; ii

Model 690 TABLE OF CONTENTS (Continued) Section Page Section 2 MAINTENANCE (Continued) 230 Volt Ladder Diagram (AP0803002 & BELOW) ..................................... 2-37 230 Volt Ladder Diagram (AP0803003 & ABOVE) ...................................... 2-38 100-120 Volt FAST Wiring Diagr...

Page 7 - SECTION 1. TROUBLESHOOTING; CAUTION used without the safety alert symbol indicates

Model 690 1-1. INTRODUCTION This section provides troubleshooting information in the form of an easy-to-read table. If a problem occurs during the f rst operation of a new fryer, recheck the installation per the Installation section of the Operator ’s Manual. Before troubleshooting, always recheck t...

Page 8 - If maintenance procedures are not followed correctly,

Model 690 1-3. TROUBLESHOOTING To isolate a malfunction, proceed as follows: 1. Clearly def ne the problem (or symptom) and when it occurs. 2. Locate the problem in the Troubleshooting table. 3. Review all possible causes. Then, one at a time, work through the list of corrections until the problem i...

Page 12 - AND BURNS WILL RESULT. PLACE POWER/PUMP SWITCH IN THE OFF POSITION

Model 690 Problem Cause Correction POWER SECTION With switch in • Open circuit • Check to see that unit is POWER position, plugged in the fryer is com- • Check the breaker or fuse pletely inoperative at supply box (NO POWER) • Check voltage at wall receptacle • Check MAIN POWER switch; replace if de...

Page 14 - Shortening will not heat

Model 690 • Gas valve knob turned to the OFF • Make sure the gas valve knob is position turned to the ON position • Blown fuse or tripped • Reset breaker or replace fuse circuit breaker at supply box or control panel • Blown fuse in PC board • Replace glass fuse in board • Faulty Power/Pump switch •...

Page 17 - CHECK

Model 690 806 1-11 1-4. ERROR CODES In the event of a control system failure, the digital display shows an error message. These messages are coded: “E-4”, “E-5”, “E-6”, “E-32”, “E-41” and “E-71”. A constant tone is heard when an error code is displayed, and to silence this tone, press any of the pro...

Page 19 - SECTION 2. MAINTENANCE

Model 690 2-1. INTRODUCTION This section provides checkout and replacement procedures for various parts of the fryer. Before replacing any parts, refer to the Troubleshooting section to aid you in f nding the cause of the malfunction. 2-2. MAINTENANCE HINTS 1. A multimeter will help you check the el...

Page 23 - Figure

Model 690 2-5. POWER/PUMP SWITCH (Continued) Replacement 1. With control panel removed, and wires off the switch, push in on tabs on the switch to remove from the panel. 2. Replace with new switch, and reconnect wires to switch following the wiring diagram. 3. Replace the control panel. 2-6. TEMPERA...

Page 29 - serious burns could result.

Model 690 2-13. LID ADJUSTMENT If steam leaks out from around the lid gasket, the pressure pads could be worn or broken. If the pressure pad is worn, but not broken, it can be reversed 180 degrees, and the other end of the pad used. See Section 2-12. If steam leaks, check for: • Pressure pad wear • ...

Page 31 - Continue onto step 7.

Model 690 2-15. SOLENOID VALVE 5. If the core-disc assembly is sticking due to buildup of (Continued) shortening, breading, and food particles, proceed with the following steps: a. Unscrew the solenoid bonnet assembly from solenoid valve body. b. Remove the solenoid bonnet assembly and bonnet gasket...

Page 32 - DEADWEIGHT VALVE

Model 690 2-15. SOLENOID VALVE 13. Wet O-ring around seat with water and insert O-ring (Continued) assembly (f at side f rst) in valve through “IN” side of body. Use an eraser end of pencil and press in the Tef on seal until it snaps into place. BE CAREFUL NOT TO MAR OR NICK THE SEAT. The smallest n...

Page 37 - Blower Motor

Model 690 2-20. BLOWER ASSEMBLY The blower motor circulates air into the burner area to create the correct heat for the fryer. If the blower fails, a sensor will shut the power control valve down. 1. Make sure unit is off, and close and lock the lid. Lid should be in locked down position. Failure to...

Page 39 - semble this component. It is set and sealed from the factory

Model 690 2-22. AIRFLOW SWITCH The airf ow switch senses the f ow of air coming from the blower. If the airf ow is reduced below a set amount, the switch will cut power to the control valve, which shuts the burners down. Replacement 1. Remove electrical power supplied to the unit. To avoid electrica...

Page 41 - AND EXTENSION

Model 690 2-24. DRAIN VALVE The drain valve opens when drain valve handle is pulled out AND EXTENSION and drains the shortening out of the pot. 1. Using a 3/8” socket, remove the nuts securing the drain switch bracket, and pull the bracket from the studs. 2. Remove the nut securing the drain handle ...

Page 43 - DILUTION

Model 690 2-26. CLEANING THE Clean the dilution box annually to ensure the unit operates DILUTION BOX ef f ciently and with few failures. 1. Make sure unit is off, and close and lock the lid. Lid should be in locked down position. Failure to do so could result in personal injury. 2. Remove the back ...

Page 44 - LED Indication; Robertshaw; Replacement; White Rogers

Model 690 2-28. IGNITION MODULES Sends 24 volts to the ignitors and gas control valve. LED Indication 3 different modules are in the f eld. The White Rogers and Fenwall modules have a red LED, and the Robertshaw modules have a green LED. These LEDs help to identify a failure. For White Rogers & ...

Page 48 - ROLLERS

Model 690 2-30 507 2-32. NYLATRON STRIPS REPLACEMENT (CONTD) 9. Lift the front shroud up and out, over the arm of the lid. 10. Thread the new nylatron strip through the track in the front shroud. 11. Lining up the holes in the strips, f t the front shroud back over the lid arms. 12. Secure the strip...

Page 59 - 30 Volt FAST Wiring Diagram

Model 690 708 2-41 230 Volt FAST Wiring Diagram AP0803002 & below

Page 63 - LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT

Model 690 207 2-45 LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the original pur- chaser only for Henny Penny appliances and replacement parts: NEW EQUIPMENT: Any part of a new appliance, except bask...

Page 65 - SECTION 3. PARTS INFORMATION; SPARE

Model 690 106 3-1 SECTION 3. PARTS INFORMATION 3-1. INTRODUCTION This section lists the replaceable parts of the Henny Penny Model 690 Fryer. 3-2. GENUINE PARTS Use only genuine Henny Penny parts in your fryer. Using a part of lesser quality or substitute design may result in damage to the unit or p...

Page 67 - Description; FRAME & COVER ASSEMBLY

Model 690 Figure & Item No. Part No. Description Qty. 3-0 FRAME & COVER ASSEMBLY 1 39796 WELDMENT – CONTROL PANEL FRONT ........................... 1 2 53669 GUARD – POWER SWITCH ................................................... 1   3 29898 SWITCH – POWER ..................................

Page 68 - CONTROL PANEL

Model 690 Figure & Item No. Part No. Description Qty. 3-1 CONTROL PANEL   1 14418 KIT-CONTROL ASSY/AIR SWITCH MONITOR.- SMS-DOM .... 1  1 14245 KIT-CONVERSION TO SMS-DOM ............................................... 1  1 14427 KIT-CONTROL -240V-NON-SMS TO SMS-DOM ..........................

Page 69 - ELECTRICAL CONTROLS

Model 690 Figure & Item No. Part No. Description Qty. 3-2 ELECTRICAL CONTROLS   1 60207 TRANSFORMER ASSY – 120V................................................... 1   1 60536 TRANSFORMER ASSY – 24V/230V........................................... 1 2 SC03-005 SCREW ............................

Page 70 - FRYPOT COVERS & INSULATION

Model 690 Figure & Item No. Part No. Description Qty. 3-3A FRYPOT COVERS & INSULATION 1 52799 ASSY -INSUL/LFT. C/CHAMBER ................................................... 1 2 52041 INSULA TION-C/CHAMBER MOUNTIN ....................................... 4 3 52798 ASSY -INSUL/RT. C/CHAMBER ......

Page 71 - INSULATION COVERS

Model 690 Figure & Item No. Part No. Description Qty. 3-3B INSULATION COVERS 1 WA02-001 WASHER – INSULATION 1-1/2” DIA. ................................ 17 2 51763 INSULATION COVER – LEFT ............................................. 1 3 51892 INSULATION – C/CHAMBER SIDE ...........................

Page 73 - recommended parts

Model 690 Figure & Item No. Part No. Description Qty. 3-4 LID & COVER ASSEMBLY 1 35792 LID INSTRUCTION LABEL ................................................ 1 2 35675 FILLER-LID ........................................................................... 2 3 35243 COVER-MAIN LID ...............

Page 75 - DRAIN PAN & FILTER ASSEMBLY

Model 690 Figure & Item No. Part No. Description Qty. 3-5 DRAIN PAN & FILTER ASSEMBLY 1 52194 CRUMB CATCHER (OPTIONAL) (REQUIRES ITEM 10) ....... 1 2* 03204 CRUMB CATCHER BASKET W/HANDLE (OPTIONAL) ........ 1 (FITS INSIDE FRYPOT) 2* 21010 . “COLD ZONE” CRUMB CATCHER BASKET ASSEMBLY .. 1 2* 2...

Page 81 - GAS BURNER ASSEMBLY

Model 690 Figure & Item No. Part No. Description Qty. 3-8 GAS BURNER ASSEMBLY 0* 56990-01 BURNER ASSY – NATURAL ...................................................... 2 0* 56990-02 BURNER ASSY – LP .................................................................... 2 0* 56990-03 BURNER ASSY – N...

Page 83 - GAS PIPING & CONTROLS

Model 690 Figure & Item No. Part No. Description Qty. 3-9 GAS PIPING & CONTROLS 1 FP01-117 ELBOW ............................................................................................. 2 2 FP05-010 FITTING 3/8 TUBE TO 1/4 NP ........................................................ 2 3 ...

Page 84 - BURNER TUBES

Model 690 Figure & Item No. Part No. Description Qty. 3-10 BURNER TUBES 1 54480 BRACKET ASSY – HIGH LIMIT SENSING BULB ................... 3 2 62051 CLIP – SPREADER – HEAT TUBE ............................................. 6 3 53670 SPACER – HIGH LIMIT ..............................................

Page 86 - VACUUM SWITCH

Model 690 Figure & Item No. Part No. Description Qty. 3-12 VACUUM SWITCH 1 60202 TUBE-VACUUM SWITCH ................................................................ 1   2 14240 KIT - VACUUM SWITCH - VERITCAL ........................................... 1   2 72514 VACUUM SWITCH – VERTICAL (...

Page 88 - DEADWEIGHT & SOLENOID ASSY; As Required

Model 690 Figure & Item No. Part No. Description Qty. 3-13 DEADWEIGHT & SOLENOID ASSY (SN: AP082029 & ABOVE)   1 16910 PRESSURE GAUGE .......................................................... 1   2 59742 RELIEF VALVE ASSY....................................................... 1 3 ...

Page 93 - FLUE ASSEMBLY & BLOWER

Model 690 Figure & Item No. Part No. Description Qty. 3-15 FLUE ASSEMBLY & BLOWER (SN: AP0802028 & BELOW) 1 55681 FLUE ASSY – WELDMENT ........................................................ 1 2 55783 BRACKET – FLUE RETAINING ................................................. 1 3 SC03-00...

Page 97 - SOLENOID VALVE ASSEMBLY

Model 690 Figure & Item No. Part No. Description Qty. 3-17 SOLENOID VALVE ASSEMBLY 1 17121 VALVE, SOLENOID 120V, 60 Hz ................................................ 1 1 18721 VALVE, SOLENOID 208-240V, 60 Hz ......................................... 1 1 18724 VALVE, SOLENOID 208-240V, 50 Hz .....

Page 99 - FRYPOT & DRAIN PIPING

Model 690 Figure & Item No. Part No. Description Qty. 3-18 FRYPOT & DRAIN PIPING   4 14330 PROBE ASSY – DOMESTIC ........................................................... 1   4 14266 KIT-CE PROBE CONNECTOR RETROFIT (probe not included) .. 1 (CE units built prior to NOV. 1, 1999) 5 16...

Page 103 - COUNTERWEIGHT & PULLEY SYSTEM

Model 690 Figure & Item No. Part No. Description Qty. 3-20 COUNTERWEIGHT & PULLEY SYSTEM (SN: AP0802028 & BELOW) 2 51677 PULLEY PLATE ............................................................................ 1 3 35962 BRACKET/WHEEL ASSY ...................................................

Page 104 - COUNTERWEIGHT SYSTEM

Model 690 3-40 708 Figure & Item No. Part No. Description Qty. 3-21 COUNTERWEIGHT SYSTEM (SN: AP0802029 & ABOVE) 1 35026 ARM, LID SUPPORT ........................................................ 2   2 35207 CABLE ...............................................................................

Page 106 - FAST READY PARTS

Model 690 Figure & Item No. Part No. Description Qty. 3-22 FAST READY PARTS 1 66287 ASSY - 392/692 - 120V FAST HEADER .................. 1 1 66288 ASSY - 392/692 - 230V FAST HEADER - CE .......... 1 1 66385 ASSY - 392/692 - 220-240V FAST HEADER ........... 1 1 66241 STUD ASSY - 392/692 CONTROL P...