Page 3 - Keep appliance area free and clear from combustibles.
Model 500/600 This manual should be retained in a convenient location for future reference. A wiring diagram for this appliance is located on the rear shroud cover of the control panel. Post in a prominent location, instructions to be followed if user smells gas. This informationshould be obtained b...
Page 5 - TABLE OF CONTENTS; Section
Model 500/600 TABLE OF CONTENTS Section Page Section 1. INTRODUCTION ........................................................................................... 1-1 1-1 Introduction ........................................................................................... 1-1 1-2 Proper Care .........
Page 6 - PREVENTIVE MAINTENANCE; ii
Model 500/600 TABLE OF CONTENTS Section Page Section 4. PREVENTIVE MAINTENANCE 4-1 Preventive Maintenance Schedule .......................................................... 4-1 4-2 Cleaning the Deadweight Valve .............................................................. 4-2 4-3 Removal and Clean...
Page 8 - NOTICE is used to highlight especially important information.
Model 500/600 As in any unit of food service equipment, the Henny Pennypressure fryer does require care and maintenance. Requirements forthe maintenance and cleaning are contained in this manual and mustbecome a regular part of the operation of the unit at all times. Should you require outside assis...
Page 9 - SECTION 2. INSTALLATION
Model 500/600 This section provides the installation instructions for the Henny Pennypressure fryer. Installation of this unit should be performed onlyby a qualified service technician. Do not puncture the fryer with any objects suchas drillsor screws as electrical shock or com-ponent damage could r...
Page 17 - Gas Control Valve
Model 500/600 The gas pressure regulator on the automatic gas valve is factory set asfollows: Natural: 3.5 inches water columnPropane: 10.0 inches water column The gas pressure regulator has been set by Henny Penny andis not to be adjusted by the user. Lighting Procedure - Solid State Ignition 1. Tu...
Page 18 - Lighting Procedure - Solid State Ignition; Shutdown Procedure
Model 500/600 Lighting Procedure - Solid State Ignition 1. The gas valve knob has a dual function. a. Complete control of gas to the pilot and main burner.b. When in the pilot position, it is the reset mechanism for the automatic pilot. 2. Partially press and turn the gas valve knob to the OFF posit...
Page 21 - Provides the pressure seal for the frypot chamber; Frypot; Saftey Relief
Model 500/600 This reservoir holds the peanut oil, and is designed to hold12 lb (5.4 kg) of product, with a “cold zone” for collection of crumbs Provides the pressure seal for the frypot chamber The deadweight style, pressure relief valve maintains a constant level ofoperating steam pressure within ...
Page 22 - Indicates the pressure inside the frypot Figure 3-1
Model 500/600 DO NOT PULL THIS RING. SEVERE BURNS FROMTHE STEAM WILL RESULT. (SEE FIGURE 3-1) Indicates the pressure inside the frypot; Figure 3-1 An electromechanical device that allows pressure to be held in thefrypot; the solenoid valve closes at the beginning of the Cook Cycleand automatically o...
Page 23 - Controls the gas flow to the burner the pilot is lit manually
Model 500/600 A control that senses the temperature of the shortening; if thetemperature of the shortening exceeds the safe operating limit, thiscontrol opens and shuts off the heat to the frypot; when thetemperature of the shortening drops to a safe operation limit, thecontrol must be manually rese...
Page 25 - Control Decal
Model 500/600 Control Decal Figure 3-3 13 2 1 3 4 5 6 7 8 3-2. OPERATING CONTROLS (Continued) 3-3 10 Menu Card Shows name of food product selected; the menu card strip islocated behind the decal 3-3 11 Product Select Press to select food products to be cooked, as well as, answering Buttons display p...
Page 28 - “CHANGE OIL SOON”; Language Selection
Model 500/600 3-4. DIAGNOSTIC MODE AND SPECIAL FUNCTIONS Diagnostic Mode To view summaries of the fryer and Operator performance, pressthen . Press to view the following functions: D1 - Adjust product color for all products (not individually)D2 - The age of the peanut oil and life remainingD3 - Outl...
Page 29 - “MANUAL”; Status Mode
Model 500/600 3-4. DIAGNOSTIC MODE AND SPECIAL FUNCTIONS (Continued) Manual Mode This allows the Operator to quickly program a time and temperature fornonstandard products that are not on the menu card. This is to be atemporary setting and disables most of the advanced features of thecontrols. To en...
Page 31 - WARNINGS; DISPLAY
Model 500/600 3-5. WARNINGS AND ERROR MESSAGES The controls monitor procedure problems and system failures with warn-ings and error codes. The display shows the warning or error code, andan alarm sounds. Pressing cancels most warnings and pressing any control button stops most Error Code alarms. But...
Page 32 - ERROR CODES
Model 500/600 3-5. WARNINGS AND ERROR MESSAGES (Continued) ERROR CODES DISPLAY CAUSE CORRECTION “E-5” Controls sensing 405°F Have heat components and temperature probe “FRYER TOO or above checked HOT” “E-6” ( A or B ) Faulty temperature probe or Have temperature probe and connection “FRYER TEMP conn...
Page 34 - PEANUT OIL
Model 500/600 Electric Model 500 Hot shortening must always be at the upper level indicator line(Figure 3-4). Failure to follow these instructions could result ina fire and/or damage to the fryer. When using solid shortening, it is recommended to meltthe shortening on an outside heating source befor...
Page 35 - Henny Penny recommends using a high quality frying peanut oil in
Model 500/600 Gas Model 600 Hot shortening must always be at the level indicator line(Figure 3-5). Failure to follow these instructions could result ina fire and/or damage to the fryer. When using solid shortening, it is recommended to meltthe shortening on an outside heating source before placing i...
Page 36 - “CLOCK SET”
Model 500/600 The following procedures should be followed on the initial start-up ofthe fryer, and each time the fryer is brought back into operation from acold or shut down condition. These are basic, general instructions. 1. Check to see that the COOK/PUMP switch is turned OFF. 2. Make sure the dr...
Page 37 - Failure to
Model 500/600 10. Once out of the Melt Cycle, flashes until 5° before setpoint temperature ( plus any offset temperature). Then lightsand the selected product shows on the display. The heat cycles on and off about 4 degrees before the setpointtemperature to help prevent overshooting the setpoint tem...
Page 45 - frypot to the level indicator line with cleaning solution.
Model 500/600 After the initial installation of the fryer, as well as before every change ofpeanut oil, the frypot should be thoroughly cleaned as follows: 1. Turn the COOK/PUMP switch to OFF. Moving either the frypot, or filter pan, while containing hotshortening is not recommended. Hot shortening ...
Page 46 - DO NOT CLOSE LID WITH WATER AND/OR
Model 500/600 Do not use a water jet (pressure sprayer) to clean the unit, orcomponent damage could result. 5. Turn the COOK/PUMP switch to COOK. Press then . “CLEAN-OUT ?” then “1=YES 3=NO” shows in display. Press to start Clean-Out Mode. The fryer displays “*CLEAN- OUT MODE*” and heats up to a pre...
Page 49 - “FILTER LOCKOUT”; SECTION 4. PREVENTIVE MAINTENANCE
Model 500/600 4-1. PREVENTIVE MAINTENANCE SCHEDULE As in all food service equipment, the Henny Penny pressure fryer doesrequire care and proper maintenance. The table below provides asummary of scheduled maintenance of the fryer. Procedure Frequency Filtering peanut oil Electric-after 5 Cook Cycles;...
Page 50 - WEIGHT VALVE
Model 500/600 At the end of each day, the deadweight valve assembly must becleaned as follows: DO NOT ATTEMPT TO REMOVE DEADWEIGHT CAPWHILE FRYER IS OPERATING. SEVERE BURNS OROTHER INJURIES WILL RESULT. 1. Turn the COOK/PUMP switch to OFF. Be sure all pressure has been released and open the lid. 2. ...
Page 51 - safety valve
Model 500/600 The safety relief valve should be cleaned once a year. Figure 3-13. DO NOT ATTEMPT TO REMOVE SAFETY VALVEWHILE FRYER IS OPERATING, OR SEVERE BURNSOR OTHER INJURIES WILL RESULT. DO NOT DISASSEMBLE OR MODIFY THIS SAFETYRELIEF VALVE. TAMPERING WITH THIS VALVECOULD CAUSE SERIOUS INJURIES A...
Page 53 - ADJUSTMENT; To extend the life of the lid gasket and help prevent steam
Model 500/600 4-6. LIMIT STOP ADJUSTMENT To extend the life of the lid gasket and help prevent steam leakage, check the limit stop adjustment quarterly, following thesteps belo w: 1. Close and latch lid, and turn spindle counterclockwise untilit stops. 2. Using a 3/16” Allen wrench, loosen the 2 set...
Page 57 - SECTION 5. TROUBLESHOOTING
Model 500/600 This section provides troubleshooting information in the form of an easyto read table. If a problem occurs during the first operation of a new fryer, recheckthe Installation and Operation Sections of this manual. To isolate a malfunction, proceed as follows: 1. Clearly define the probl...
Page 60 - “DONE”
Model 500/600 Problem Cause Correction COOKING SECTION (Continued) D. Too Light (some batches) • Cook Cycle aborted before alarm • See Diagnostic Mode D 7 (Continued) and “DONE” flashes to see how many timesthe Cook Cycle was stoppedbefore the end of the cycle • Frozen product placed in • Use fresh ...
Page 64 - Blown fuse or tripped circuit
Model 500/600 Problem Cause Correction FILTER SYSTEM SECTION (Continued) Motor hums but • Clogged lines or pump • Have pump and lines removed will not pump and cleaned • Have pump seal, rotor and rollers replaced HEATING OF PEANUT OIL SECTION Peanut oil will not heat • Blown fuse or tripped circuit ...
Page 65 - “CHECK
Model 500/600 Problem Cause Correction HEATING OF PEANUT OIL SECTION (Continued) Peanut oil heating slowly • Low or improper amps • See Infomation Mode 16 for present amperage; or see Information Modes 4, 5, 6,7, 8, 9, for more informationon this problem; DiagnosticMode D 4 gives present day’s heati...
Page 66 - Accessing Diagnostic Mode; To activate Diagnostic Mode, press the button, then press
Model 500/600 The Chick-fil-A fryer controllers provide diagnostic functions that let anOperator review operating and performance data for the fryer. The information provided by Diagnostic Mode can be used to monitorprocedural errors, such as, not waiting for the READY light beforestarting a Cook Cy...
Page 67 - D 1: Color Adjustment; “IS PRODUCT COLOR OK?”
Model 500/600 D 1: Color Adjustment This step lets the user make slight adjustments to the product color.The first step of this item asks “IS PRODUCT COLOR OK?” If product color is okay and no change is desired press or to move on to the next item, or press to exit Diagnostic Mode. If a change is de...
Page 69 - D 3: Line Voltage Performance Report; “LOW VOLTAGE”; Voltage Report for Today
Model 500/600 5-3. DIAGNOSTIC MODE DETAILS (Continued) D 3: Line Voltage Performance Report This section displays information about how good the line voltagesupply has been for the present day and for the present batch of oil. The controller continually monitors the line voltage supplied to the frye...
Page 70 - Voltage Report for Present Batch of Peanut Oil; VOLTAGE WARNINGS TODAY”
Model 500/600 “D3: ARE OTHER”“D3: FRYERS”“D3: HAVING THIS”“D3: PROBLEM”“D3: TODAY?” Press or . If is pressed (other fryers are having this problem): “D3: FACILITY”“D3: OR UTILITY”“D3: PROBLEM” If is pressed (other fryers are not having this problem): “D3: CHECK CORD,”“D3: WIRING,”“D3: AND BREAKER” I...
Page 71 - Press to advance to the next section.; D 4: Heating Capacity Report; This section reports the present status of the heating system.
Model 500/600 If one or more low voltage warnings have been detected before today,the following sequence is displayed: “D3: BEFORE TODAY”“D3: 27 LOW VOLT”“D3: WARNINGS”“D3: ON THIS OIL” (Press ) “D3: MIN VOLTAGE”“D3: BEFORE TODAY”“D3: = 85%” (Press ) “D3: MAX VOLTAGE”“D3: BEFORE TODAY”“D3: = 105%” P...
Page 75 - D 6: “Cooked Before Ready” Report; If the fryer wasn’t ready before loading, an alarm sounds and
Model 500/600 “D5: POSSIBLE”“D5: OVERSIZED”“D5: OR FROZEN”“D5: BATCH OF”“D5: “NUG-STRP” “ ( Product Name ) “D5: DETECTED”“D5: 3 TIMES”“D5: TODAY” (Press ) “D5: POSSIBLE”“D5: OVERSIZED”“D5: BATCH OF”“D5: “FRIES”“D5: DETECTED”“D5: 5 TIMES”“D5: TODAY” D 6: “Cooked Before Ready” Report This section show...
Page 76 - “WAS NOT READY”; D 7: “Stopped Too Soon” Report; little
Model 500/600 5-3. DIAGNOSTIC MODE DETAILS (Continued) The number of “WAS NOT READY” warnings for this batch of peanut oil is also reported. Note that this value does not yet include thenot ready warnings generated today. “D6: BEFORE TODAY,”“D6: COOKED”“D6: BEFORE READY”“D6: 8 TIMES”“D6: ON THIS OIL...
Page 77 - Too Long” Report; before the user pressed to stop the alarm.
Model 500/600 The number of Stopped Too Soon cycles for this batch of peanut oil isreported next. Note that this value does not yet include the CookCycles from today. “D7: BEFORE TODAY ““D7: 3% OF LOADS”“D7: WERE STOPPED”“D7: TOO SOON”“D7: ON THIS OIL” (Press ) Finally, the controller identifies per...
Page 78 - D 9: Irregular Loading Report
Model 500/600 5-3. DIAGNOSTIC MODE DETAILS (Continued) The number of Beeped Done Too Long Cycles for this batch of peanutoil is reported next. Note that this value does not yet include the CookCycles from today. “D8: BEFORE TODAY ““D8: 7% OF LOADS”“D8: BEEPED ‘DONE’”“D8: TOO LONG”“D8: ON THIS OIL” (...
Page 84 - Press to step through the following data:; FUNCTION
Model 500/600 5-4. INFORMATION MODE DETAILS 5. TODAY’S DATA (automatically resets each day) Press to step through the following data: FUNCTION DISPLAY EX: Today’s Date 5A. DATE APR-12 Time of day last heat-up was completed 5B. LAST HEAT 9:45A Peak heat-up rate (°F/Sec) for last heat-up 5C. LAST RATE...
Page 87 - Press to step through the following data:
Model 500/600 5-4. INFORMATION MODE DETAILS 8. OIL DATA (current batch; resets by Clean-Out Mode) Press to step through the following data: FUNCTION DISPLAY EX: The day current batch of oil was started 8A. SINCE APR-1 Number of days with data included in totals 8B. DAYS CNT 10 Number of monitored he...
Page 88 - (moved here from Oil Data log assumes new
Model 500/600 5-4. INFORMATION MODE DETAILS 9. PREV OIL DATA (moved here from Oil Data log; assumes new peanut oil)Press to step through the following data: FUNCTION DISPLAY EX: The day previous batch of oil was started 9A. BEGAN MAR-9 Number of days with data included in totals 9B. DAYS CNT 18 Numb...
Page 93 - G L O S S A R Y; HENNY PENNY PRESSURE FRYERS
Model 500/600 G L O S S A R Y HENNY PENNY PRESSURE FRYERS air valve a valve that allows air into the filter lines when the pump is on in the mixing mode on eight head fryers airflow switch a switch that senses the amount of airflow coming from the blower; if the airflowfalls below a certain level, t...
Page 98 - SPECIFICATIONS
Model 500/600 HENNY PENNY 4 HEAD PRESSURE FRYER SPECIFICATIONS Height 64" (162.6 cm) - with lid open Width 18" (45.7 cm) Depth 40.5” (102.9 cm) - Gas37” (94.0 cm) - Electric Pot Capacity 4 Head of chicken - 12 lb (5.4 kg)43 lb peanut oil (19.5 kg) - Gas48 lb peanut oil (21.8 kg) - Electric E...
Page 99 - LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT
Model 500/600 LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts: NEW EQUIPMENT: Any part of a new appliance, except baskets, la...
