Henny Penny 600 - Manuals

Model 500/600 As in any unit of food service equipment, the Henny Pennypressure fryer does require care and maintenance. Requirements forthe maintenance and cleaning are contained in this manual and mustbecome a regular part of the operation of the unit at all times. Should you require outside assis...

Model 500/600 This section provides the installation instructions for the Henny Pennypressure fryer. Installation of this unit should be performed onlyby a qualified service technician. Do not puncture the fryer with any objects suchas drillsor screws as electrical shock or com-ponent damage could r...

Model 500/600 The gas pressure regulator on the automatic gas valve is factory set asfollows: Natural: 3.5 inches water columnPropane: 10.0 inches water column The gas pressure regulator has been set by Henny Penny andis not to be adjusted by the user. Lighting Procedure - Solid State Ignition 1. Tu...

Model 500/600 Lighting Procedure - Solid State Ignition 1. The gas valve knob has a dual function. a. Complete control of gas to the pilot and main burner.b. When in the pilot position, it is the reset mechanism for the automatic pilot. 2. Partially press and turn the gas valve knob to the OFF posit...

Model 500/600 This reservoir holds the peanut oil, and is designed to hold12 lb (5.4 kg) of product, with a “cold zone” for collection of crumbs Provides the pressure seal for the frypot chamber The deadweight style, pressure relief valve maintains a constant level ofoperating steam pressure within ...

Model 500/600 DO NOT PULL THIS RING. SEVERE BURNS FROMTHE STEAM WILL RESULT. (SEE FIGURE 3-1) Indicates the pressure inside the frypot; Figure 3-1 An electromechanical device that allows pressure to be held in thefrypot; the solenoid valve closes at the beginning of the Cook Cycleand automatically o...

Model 500/600 A control that senses the temperature of the shortening; if thetemperature of the shortening exceeds the safe operating limit, thiscontrol opens and shuts off the heat to the frypot; when thetemperature of the shortening drops to a safe operation limit, thecontrol must be manually rese...

Model 500/600 Control Decal Figure 3-3 13 2 1 3 4 5 6 7 8 3-2. OPERATING CONTROLS (Continued) 3-3 10 Menu Card Shows name of food product selected; the menu card strip islocated behind the decal 3-3 11 Product Select Press to select food products to be cooked, as well as, answering Buttons display p...

Model 500/600 3-4. DIAGNOSTIC MODE AND SPECIAL FUNCTIONS Diagnostic Mode To view summaries of the fryer and Operator performance, pressthen . Press to view the following functions: D1 - Adjust product color for all products (not individually)D2 - The age of the peanut oil and life remainingD3 - Outl...

Model 500/600 3-4. DIAGNOSTIC MODE AND SPECIAL FUNCTIONS (Continued) Manual Mode This allows the Operator to quickly program a time and temperature fornonstandard products that are not on the menu card. This is to be atemporary setting and disables most of the advanced features of thecontrols. To en...

Model 500/600 3-5. WARNINGS AND ERROR MESSAGES The controls monitor procedure problems and system failures with warn-ings and error codes. The display shows the warning or error code, andan alarm sounds. Pressing cancels most warnings and pressing any control button stops most Error Code alarms. But...

Model 500/600 3-5. WARNINGS AND ERROR MESSAGES (Continued) ERROR CODES DISPLAY CAUSE CORRECTION “E-5” Controls sensing 405°F Have heat components and temperature probe “FRYER TOO or above checked HOT” “E-6” ( A or B ) Faulty temperature probe or Have temperature probe and connection “FRYER TEMP conn...

Model 500/600 Electric Model 500 Hot shortening must always be at the upper level indicator line(Figure 3-4). Failure to follow these instructions could result ina fire and/or damage to the fryer. When using solid shortening, it is recommended to meltthe shortening on an outside heating source befor...

Model 500/600 Gas Model 600 Hot shortening must always be at the level indicator line(Figure 3-5). Failure to follow these instructions could result ina fire and/or damage to the fryer. When using solid shortening, it is recommended to meltthe shortening on an outside heating source before placing i...

Model 500/600 The following procedures should be followed on the initial start-up ofthe fryer, and each time the fryer is brought back into operation from acold or shut down condition. These are basic, general instructions. 1. Check to see that the COOK/PUMP switch is turned OFF. 2. Make sure the dr...

Model 500/600 10. Once out of the Melt Cycle, flashes until 5° before setpoint temperature ( plus any offset temperature). Then lightsand the selected product shows on the display. The heat cycles on and off about 4 degrees before the setpointtemperature to help prevent overshooting the setpoint tem...

Model 500/600 After the initial installation of the fryer, as well as before every change ofpeanut oil, the frypot should be thoroughly cleaned as follows: 1. Turn the COOK/PUMP switch to OFF. Moving either the frypot, or filter pan, while containing hotshortening is not recommended. Hot shortening ...

Model 500/600 Do not use a water jet (pressure sprayer) to clean the unit, orcomponent damage could result. 5. Turn the COOK/PUMP switch to COOK. Press then . “CLEAN-OUT ?” then “1=YES 3=NO” shows in display. Press to start Clean-Out Mode. The fryer displays “*CLEAN- OUT MODE*” and heats up to a pre...

Model 500/600 4-1. PREVENTIVE MAINTENANCE SCHEDULE As in all food service equipment, the Henny Penny pressure fryer doesrequire care and proper maintenance. The table below provides asummary of scheduled maintenance of the fryer. Procedure Frequency Filtering peanut oil Electric-after 5 Cook Cycles;...

Model 500/600 At the end of each day, the deadweight valve assembly must becleaned as follows: DO NOT ATTEMPT TO REMOVE DEADWEIGHT CAPWHILE FRYER IS OPERATING. SEVERE BURNS OROTHER INJURIES WILL RESULT. 1. Turn the COOK/PUMP switch to OFF. Be sure all pressure has been released and open the lid. 2. ...

Model 500/600 The safety relief valve should be cleaned once a year. Figure 3-13. DO NOT ATTEMPT TO REMOVE SAFETY VALVEWHILE FRYER IS OPERATING, OR SEVERE BURNSOR OTHER INJURIES WILL RESULT. DO NOT DISASSEMBLE OR MODIFY THIS SAFETYRELIEF VALVE. TAMPERING WITH THIS VALVECOULD CAUSE SERIOUS INJURIES A...

Model 500/600 4-6. LIMIT STOP ADJUSTMENT To extend the life of the lid gasket and help prevent steam leakage, check the limit stop adjustment quarterly, following thesteps belo w: 1. Close and latch lid, and turn spindle counterclockwise untilit stops. 2. Using a 3/16” Allen wrench, loosen the 2 set...

Model 500/600 This section provides troubleshooting information in the form of an easyto read table. If a problem occurs during the first operation of a new fryer, recheckthe Installation and Operation Sections of this manual. To isolate a malfunction, proceed as follows: 1. Clearly define the probl...

Model 500/600 Problem Cause Correction COOKING SECTION (Continued) D. Too Light (some batches) • Cook Cycle aborted before alarm • See Diagnostic Mode D 7 (Continued) and “DONE” flashes to see how many timesthe Cook Cycle was stoppedbefore the end of the cycle • Frozen product placed in • Use fresh ...

Model 500/600 Problem Cause Correction FILTER SYSTEM SECTION (Continued) Motor hums but • Clogged lines or pump • Have pump and lines removed will not pump and cleaned • Have pump seal, rotor and rollers replaced HEATING OF PEANUT OIL SECTION Peanut oil will not heat • Blown fuse or tripped circuit ...

Model 500/600 Problem Cause Correction HEATING OF PEANUT OIL SECTION (Continued) Peanut oil heating slowly • Low or improper amps • See Infomation Mode 16 for present amperage; or see Information Modes 4, 5, 6,7, 8, 9, for more informationon this problem; DiagnosticMode D 4 gives present day’s heati...

Model 500/600 The Chick-fil-A fryer controllers provide diagnostic functions that let anOperator review operating and performance data for the fryer. The information provided by Diagnostic Mode can be used to monitorprocedural errors, such as, not waiting for the READY light beforestarting a Cook Cy...

Model 500/600 D 1: Color Adjustment This step lets the user make slight adjustments to the product color.The first step of this item asks “IS PRODUCT COLOR OK?” If product color is okay and no change is desired press or to move on to the next item, or press to exit Diagnostic Mode. If a change is de...

Model 500/600 5-3. DIAGNOSTIC MODE DETAILS (Continued) D 3: Line Voltage Performance Report This section displays information about how good the line voltagesupply has been for the present day and for the present batch of oil. The controller continually monitors the line voltage supplied to the frye...

Model 500/600 “D3: ARE OTHER”“D3: FRYERS”“D3: HAVING THIS”“D3: PROBLEM”“D3: TODAY?” Press or . If is pressed (other fryers are having this problem): “D3: FACILITY”“D3: OR UTILITY”“D3: PROBLEM” If is pressed (other fryers are not having this problem): “D3: CHECK CORD,”“D3: WIRING,”“D3: AND BREAKER” I...

Model 500/600 If one or more low voltage warnings have been detected before today,the following sequence is displayed: “D3: BEFORE TODAY”“D3: 27 LOW VOLT”“D3: WARNINGS”“D3: ON THIS OIL” (Press ) “D3: MIN VOLTAGE”“D3: BEFORE TODAY”“D3: = 85%” (Press ) “D3: MAX VOLTAGE”“D3: BEFORE TODAY”“D3: = 105%” P...

Model 500/600 “D5: POSSIBLE”“D5: OVERSIZED”“D5: OR FROZEN”“D5: BATCH OF”“D5: “NUG-STRP” “ ( Product Name ) “D5: DETECTED”“D5: 3 TIMES”“D5: TODAY” (Press ) “D5: POSSIBLE”“D5: OVERSIZED”“D5: BATCH OF”“D5: “FRIES”“D5: DETECTED”“D5: 5 TIMES”“D5: TODAY” D 6: “Cooked Before Ready” Report This section show...

Model 500/600 5-3. DIAGNOSTIC MODE DETAILS (Continued) The number of “WAS NOT READY” warnings for this batch of peanut oil is also reported. Note that this value does not yet include thenot ready warnings generated today. “D6: BEFORE TODAY,”“D6: COOKED”“D6: BEFORE READY”“D6: 8 TIMES”“D6: ON THIS OIL...

Model 500/600 The number of Stopped Too Soon cycles for this batch of peanut oil isreported next. Note that this value does not yet include the CookCycles from today. “D7: BEFORE TODAY ““D7: 3% OF LOADS”“D7: WERE STOPPED”“D7: TOO SOON”“D7: ON THIS OIL” (Press ) Finally, the controller identifies per...

Model 500/600 5-3. DIAGNOSTIC MODE DETAILS (Continued) The number of Beeped Done Too Long Cycles for this batch of peanutoil is reported next. Note that this value does not yet include the CookCycles from today. “D8: BEFORE TODAY ““D8: 7% OF LOADS”“D8: BEEPED ‘DONE’”“D8: TOO LONG”“D8: ON THIS OIL” (...

Model 500/600 5-4. INFORMATION MODE DETAILS 5. TODAY’S DATA (automatically resets each day) Press to step through the following data: FUNCTION DISPLAY EX: Today’s Date 5A. DATE APR-12 Time of day last heat-up was completed 5B. LAST HEAT 9:45A Peak heat-up rate (°F/Sec) for last heat-up 5C. LAST RATE...

Model 500/600 5-4. INFORMATION MODE DETAILS 8. OIL DATA (current batch; resets by Clean-Out Mode) Press to step through the following data: FUNCTION DISPLAY EX: The day current batch of oil was started 8A. SINCE APR-1 Number of days with data included in totals 8B. DAYS CNT 10 Number of monitored he...

Model 500/600 5-4. INFORMATION MODE DETAILS 9. PREV OIL DATA (moved here from Oil Data log; assumes new peanut oil)Press to step through the following data: FUNCTION DISPLAY EX: The day previous batch of oil was started 9A. BEGAN MAR-9 Number of days with data included in totals 9B. DAYS CNT 18 Numb...

Model 500/600 G L O S S A R Y HENNY PENNY PRESSURE FRYERS air valve a valve that allows air into the filter lines when the pump is on in the mixing mode on eight head fryers airflow switch a switch that senses the amount of airflow coming from the blower; if the airflowfalls below a certain level, t...

Model 500/600 HENNY PENNY 4 HEAD PRESSURE FRYER SPECIFICATIONS Height 64" (162.6 cm) - with lid open Width 18" (45.7 cm) Depth 40.5” (102.9 cm) - Gas37” (94.0 cm) - Electric Pot Capacity 4 Head of chicken - 12 lb (5.4 kg)43 lb peanut oil (19.5 kg) - Gas48 lb peanut oil (21.8 kg) - Electric E...

Model 500/600 LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts: NEW EQUIPMENT: Any part of a new appliance, except baskets, la...