Grizzly Industrial T10499 - Manuals

Page 2 - Identification

-2- t10499/t10500 Blade Welder Identification To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. figure 2. identification. Blade shear grinder switch Carrying handle (1 of 2) Clamping Jaws Welding Button Main on/oFF s...

Page 3 - Safety for Blade Welders

t10499/t10500 Blade Welder -3- Safety for Blade Welders WELDINg fUMES. Breathing welding fumes can cause respiratory damage. Maintain adequate ven-tilation during and after welding operations. PREvENT fIRES. Welding work zones must be kept clear of flammable liquids or gases, such as gasoline or sol...

Page 4 - Power Supply

-4- t10499/t10500 Blade Welder Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power supply. full-Load Current Rating The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple...

Page 6 - Assembly; Extension Cords

-6- t10499/t10500 Blade Welder the alignment wings keep the blade straight when cutting with the shear. Tools Needed Qty phillips screwdriver #2 ...................................... 1Wrench or socket 10mm ................................... 1 To attach the blade shear wings: 1. remove the two phil...

Page 7 - Operations; Blade Preparation; Blade Shear; Overview

t10499/t10500 Blade Welder -7- Operations Blade Preparation When welding the blade, the ends must evenly butt up against each other and be square. this will ensure the that the weld is of even thickness for the full width of the blade. To prepare the blade for welding: 1. turn the main on/oFF switch...

Page 8 - Welding

-8- t10499/t10500 Blade Welder Note: You can make sure that the blade ends are even with each other by stacking them together with the teeth facing in oppo-site directions (see Figure 11 ), then grinding them. Regardless of the grinding angle, the blade ends will match evenly for welding. figure 11....

Page 10 - NOTICE

-10- t10499/t10500 Blade Welder 12. press and release—do not hold—the weld button. Note: A limit switch senses the electrical resistance between the blade ends. If there is an adequate amount of welded material, the limit switch will not allow the weld button to activate the operation again. 13. All...

Page 11 - Annealing Weld

t10499/t10500 Blade Welder -11- Annealing Weld When the blade ends are welded, the metal becomes hard and brittle, which is not suitable for a bandsaw blade that must continuously bend smoothly under stress. to bring the weld strength and flexibility to accept-able levels for a bandsaw blade, the an...

Page 12 - Troubleshooting

-12- t10499/t10500 Blade Welder Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663. Note: Please gather the serial number and manufacture da...

Page 15 - Cabinet Parts

t10499/t10500 Blade Welder -15- Cabinet Parts REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PT10499001 CABINET 19 PT10499019 UPPER SHEAR BLADE 2 PB18M HEX BOLT M6-1 X 15 20 PT10499020 RIGHT SHEAR BRACKET 3 PT10499003 HANDLE 21 PT10499021 HANDLE KNOB 3/8-16 4 PT10499004 POWER CORD 14G 3W 5-15 (T104...

Page 16 - Controls & Electrical

-16- t10499/t10500 Blade Welder Controls & Electrical 51 52 53 54 55 56 57 58 59 59 60 60 61 61 62 63 63 64 64 65 66 67 67 68 68 69 70 71 72 64 73 74 75 76 77 78 78 79 80 81 82 84 85 85 86 54 87 88 89 89 90 91 92 93 94 95 95 96 97 98 99 100 101 102 103 104 104 105 106 107 108 109 111 112 113 114...

Page 17 - Controls & Electrical Parts List

t10499/t10500 Blade Welder -17- Controls & Electrical Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 51 PT10499051 FRONT CABINET COVER 84 PT10499084 WELDING BUTTON 52 PT10499052 SPACER 85 PW05M FLAT WASHER 4MM 53 PT10499053 GRINDING WHEEL 65 X 16 X 7MM A60 86 PLW03M LOCK WASHER 6MM 54 ...

Page 18 - Machine Labels

-18- t10499/t10500 Blade Welder Machine Labels Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) ...

Page 20 - Buy Direct and Save with Grizzly; ORDER

Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! ~Since 1983~ ORDER 24 HOURS A DAY! 1-800-523-4777 Visit Our Website Today For Current Specials!