Grizzly Industrial G9744Z2 - Manuals

Grizzly Industrial G9744Z2 Band Saw – User Manual in PDF format online.

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User Manual

User Manual Grizzly Industrial G9744Z2

Summary

Page 2 - BANDSAW

-2- Model G9744Z2 (Mfd. Since 10/13) The information contained herein is deemed accurate as of 6/1/2018 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 Model G9744Z2 MA...

Page 4 - Blade Selection

-4- Model G9744Z2 (Mfd. Since 10/13) Blade Selection Copper Alloy 229~482 (70) (147) 203~213 (62) (65) 85~203 (26) (62) 220 (67) 220~534 (67) (163) 203 (62) 321 (98) 180~220 (54) (67) 95~213 (29) (65) 65~85 (20) (26) 180~220 (54) (67) 75~118 (25) (36) 108~225 (33) (75) 196~354 (60) (108) 203 (62) 15...

Page 5 - Electrical Components

Model G9744Z2 (Mfd. Since 10/13) -5- Electrical Components Figure 47. Limit switch (SQ1). Figure 50. Pump motor wiring and capacitor (M2). Figure 48. Junction box (M1). Figure 49. Control panel wiring. SB4 SB1 SB3 L Figure 51. Contactor & relay electrical box. (KM2) Contactor (KM1) Contactor Fus...

Page 6 - Parts Breakdown

-6- Model G9744Z2 (Mfd. Since 10/13) Parts Breakdown 337 354-7 222-3 217 208 B A 212 218 B 214 200 211 206 A C B 212 213 216 215 C 221 207 202 201 205 204 222-5 B A A 345-3 220-5 220-4 220-3 220-2 220-6 220-1 355-1 G 302-2 F 304 305 303 209 219 210 301 302-1 300 302 H 314-4 314 313 312 314-3 318 317...

Page 8 - Parts List

-8- Model G9744Z2 (Mfd. Since 10/13) Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 5 P9744Z2005 CONTROL BOX ASSEMBLY 51 P9744Z2051 REAR VISE JAW 6V2 P9744Z2006V2 PUMP SET 1/8HP 110/220V V2.07.12 52 P9744Z2052 SET SCREW M6-1 X 10 6-1 P9744Z2006-1 CUTTING FLUID TANK 53 P9744Z2053 BUSHING 6-...

Page 14 - Table of Contents

Table of Contents INTRODUCTION ............................................................................................................................... 3 Foreword .....................................................................................................................................

Page 16 - Foreword; INTRODUCTION; Contact Info

G9744Z Metal Cutting Bandsaw -3- Foreword INTRODUCTION Contact Info We are proud to offer the Model G9744Z Metal Cutting Bandsaw. This machine is part of a grow-ing Grizzly family of fine metalworking machinery. When used according to the guidelines set forth in this manual, you can expect years of ...

Page 17 - Machine Data Sheet; MACHINE DATA

-4- G9744Z Metal Cutting Bandsaw Machine Data Sheet MODEL G9744Z 10" X 18" METAL CUTTING BANDSAW Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DATA SHEET Product Dimensions: Weight .............................................................

Page 19 - Identification

-6- G9744Z Metal Cutting Bandsaw Figure 1. G9744Z machine identification. Identification A C B D E H I J K M A. Blade Tension Handwheel B. Lift Handle C. Vise Handwheel D. Coolant Drip Pan E. Work Stop F. Pulley Cover G. Control Panel H. Blade Guide Scale I. Blade Guide Knob J. Coolant Valve Control...

Page 20 - Control Panel

G9744Z Metal Cutting Bandsaw -7- Control Panel Figure 2. G9744Z control panel. A B C D E F A. Coolant Pump Switch: Turns the coolant pump ON. B. EMERGENCY STOP/OFF Button: Interrupts power to the system and turns the motor OFF. Twist the button until it pops out to re-energize the system. Also works...

Page 21 - NOTICE; Safety Instructions for Machinery

-8- G9744Z Metal Cutting Bandsaw 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering ...

Page 23 - Additional Safety Instructions for Metal

-10- G9744Z Metal Cutting Bandsaw Additional Safety Instructions for Metal Cutting Bandsaws 8. FIRE HAZARD. Use EXTREME CAUTION if cutting magnesium. Using the wrong cut-ting fluid will lead to chip fire and possible explosion. 9. CUTTING FLUID SAFETY. Always follow manufacturer’s cutting fluid safe...

Page 24 - Grounding; SECTION 2: CIRCUIT REQUIREMENTS; Extension Cords

G9744Z Metal Cutting Bandsaw -11- Serious personal injury could occur if you connect the machine to the power source before you have completed the setup pro- cess. DO NOT connect the machine to the power source until instructed to do so. 220V Single-Phase Grounding In the event of an electrical shor...

Page 25 - Unpacking

-12- G9744Z Metal Cutting Bandsaw The Model G9744Z was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. Save the containers and all packing materials for poss...

Page 26 - Inventory

G9744Z Metal Cutting Bandsaw -13- Inventory After all the parts have been removed from the crate, you should have the following items: Box 1: (Figure 4) Qty A. Model G9744Z Bandsaw ............................ 1 Hardware and Tools (Not Shown)• Chip Tray .................................................

Page 27 - Hardware Recognition Chart

-14- G9744Z Metal Cutting Bandsaw 5mm Hardware Recognition Chart

Page 28 - Floor Load; Machine Placement; Site Considerations

G9744Z Metal Cutting Bandsaw -15- Figure 5. Minimum working clearances. Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some floors may require additional reinforcement to support both the machine and operator. Machine Placement Consider existi...

Page 29 - Base Unit; Bolting to Concrete Floors; Mounting to Shop; Using Machine Mounts

-16- G9744Z Metal Cutting Bandsaw Moving & Placing Base Unit The Model G9744Z is an extremely heavy machine. Serious per- sonal injury may occur if safe moving methods are not followed. To be safe, you will need assistance and power equipment when moving the ship- ping crate and remov- ing the m...

Page 31 - Chip Tray; Feed Stop

-18- G9744Z Metal Cutting Bandsaw Chip Tray Components and Hardware Needed: Qty Chip Tray ........................................................... 1 The chip tray fits over the lip of the base as illus-trated in Figure 10. Figure 10. Chip tray installed. Figure 11. Feed stop. Jam Nut Feed Stop Fe...

Page 33 - Operation Safety; SECTION 4: OPERATIONS; Vise

-20- G9744Z Metal Cutting Bandsaw Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. Loose hair and cloth- ing could get caught in machinery and cause ...

Page 35 - Blade Guide Arms

-22- G9744Z Metal Cutting Bandsaw The blade guide bearings are mounted on the front and rear arms. The rear arm is adjustable and should be set as close to the workpiece as possible. This will help ensure straight cuts by keeping the blade from twisting and drifting off of the cut line. To adjust th...

Page 38 - Coolant System

G9744Z Metal Cutting Bandsaw -25- Coolant System FIRE HAZARD! DO NOT cut magnesium when using oil-water solutions as a cutting fluid! Always use a cutting fluid intend- ed for magnesium. The water in the solution will cause a magnesium-chip fire. This bandsaw has a built-in coolant system that exten...

Page 39 - Cutting Fluid

-26- G9744Z Metal Cutting Bandsaw While simple in concept and function, many issues must be taken into account to find and use the correct cutting fluid. Always follow all product warnings and contact the fluid manufacturer for unanswered questions. Use the selections below to choose the appro- pria...

Page 40 - Operation Tips

G9744Z Metal Cutting Bandsaw -27- The following tips will help you safely and effec-tively operate your bandsaw, and help you get the maximum life out of your saw blades. Tips for horizontal cutting: • Use the work stop to quickly and accurately cut multiple pieces of stock to the same length. • Cla...

Page 41 - SECTION 5: ACCESSORIES

-28- G9744Z Metal Cutting Bandsaw Figure 25. Blades. SECTION 5: ACCESSORIES Figure 26. H5408 Blade Tensioning Gauge. H5408—Blade Tensioning GaugeThe Blade Tensioning Gauge ensures long blade life, reduced blade breakage, and straight cutting by indicating correct tension. A precision dial indi-cator...

Page 43 - SECTION 6: MAINTENANCE; Lubrication

-30- G9744Z Metal Cutting Bandsaw Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. SECTION 6: MAINTENANCE Lubrication Cleaning the Model G9744Z is relatively easy. After using your bandsaw, remove excess chips by sweepi...

Page 45 - Troubleshooting

-32- G9744Z Metal Cutting Bandsaw Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. SECTION 7: SERVICE Troubleshoo...

Page 46 - Bandsaw Operations

G9744Z Metal Cutting Bandsaw -33- SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Machine is loud when cutting or bogs down in the cut. 1. Excessive feed rate. 2. The blade TPI is too great, or the material is too coarse. 1. Refer to Feed Rate on Page 24 , or Blade Speed on Page 24 and adjust as required. ...

Page 47 - Blade Change

-34- G9744Z Metal Cutting Bandsaw Blade Change 5. Open both wheel covers and clean out all the chips and shavings. 6. Loosen the blade tension handle in Figure 37 and slip the old blade off of the wheels then out of the blade guide roller bearings. 7. Install the new blade into the front and rear bl...

Page 48 - Tracking

G9744Z Metal Cutting Bandsaw -35- Note: It is sometimes possible to flip the blade inside out, in which case the blade will be installed in the wrong direction. Check to make sure the blade teeth are facing toward the workpiece, as shown in Figure 40 , after mounting on the bandsaw. Some blades will...

Page 53 - Blade Guide Parts Breakdown

-40- G9744Z Metal Cutting Bandsaw 9 10 6 5 4 2 3 7 8 1 1-12 1-11 1-6 1-7 1-8 1-10 1-14 1-13 1-4 1-2 1-1 1-3 1-5 1-15 1-16 90 89 91 92 93 80 79 78 94 95 73 74 75 76 77 44 43 42 41 71 70 69 58 59 61 60 52 52-1 52-2 51 45 46 47 48 50 49 50 56 54 53 55 57 58 59 6463 68 67 78 80 79 72 88 87 81 100 86 85 ...

Page 54 - Drive Wheel Parts Breakdown

G9744Z Metal Cutting Bandsaw -41- 194 194-1 195 116 185 134 133 123 124 140 126 142 143 144 145 146 152 153 147 47 48 148 178 177 179 176 175 173 172 171 170 117 174 173 105 106 180 105 106 107 181 108 155 163 154 162 61 60 157 149 161 160 53 54 159 57 58 59 158 59 58 156 141 125 127 127 129 128 130...

Page 55 - Main Parts Breakdown

-42- G9744Z Metal Cutting Bandsaw 230 232 233 239 238 237 234 235 236 357 356 359 360 361 362 363 358 370 375 371 372 373 374 376 243 242 241 244 351 261 260 259 258 240 294 6 262 263 264 266 295 267 349 350 268 265 269 270 320 271 272 273 274 275 348 347 346 332 333 323 322 321 319 291 284 290 288 ...

Page 59 - WARRANTY AND RETURNS

-46- G9744Z Metal Cutting Bandsaw Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or...

Page 60 - WARRANTY CARD

C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zip _____________________Phone # _____...