Grizzly Industrial G1033X - Manuals

-4- Model G1033/X/Z (Mfd. Since 04/19) Controls & Components G. Return Rollers: Assist sliding workpiece back to operator following planing operation. H. Dust Hood: Connects to a dust-collection system to extract shavings and dust during operation. C. Feed Rate Control Knob: Selects 28 FPM feed ...

Model G1033/X/Z (Mfd. Since 04/19) -5- Internal Components Figure 3. Workpiece path and major planing components (side cutaway view). A. Anti-Kickback Fingers: Provide additional safety for the operator. B. Serrated Infeed Roller: Pulls the workpiece toward the cutterhead. C. Chip Breaker: Breaks of...

-6- Model G1033/X/Z (Mfd. Since 04/19) Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G1033, G1033X, G1033Z PLANERS Model Number G1033 G1033X G1033Z Product Dimensions Weight 702 lbs. 775 lbs 702 lbs. Width (side-to-side) x Depth (front-to-back) x He...

-8- Model G1033/X/Z (Mfd. Since 04/19) ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and alway...

-10- Model G1033/X/Z (Mfd. Since 04/19) Amputation, serious cuts, entanglement, or death can occur from contact with rotating cutterhead or other moving parts! Flying chips can cause eye injuries or blindness. Workpieces or knives thrown by cutterhead can strike nearby operator or bystanders with de...

Model G1033/X/Z (Mfd. Since 04/19) -11- SECTION 2: POWER SUPPLY Availability Before installing the machine, consider the avail-ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minim...

Model G1033/X/Z (Mfd. Since 04/19) -13- SECTION 3: SETUP Needed for Setup SUFFOCATION HAZARD! Keep children and pets away from plastic bags or packing materials shipped with this machine. This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become fam...

-14- Model G1033/X/Z (Mfd. Since 04/19) Inventory B D C E Figure 5. Box inventory. LOW HIGH F G H I J K L M R S T U W V Figure 6. Tools and hardware. Figure 8. Tools and hardware (G1033X only). O N P Q Figure 7. Tools and hardware (G1033 & G1033Z only). NOTICE If you cannot find an item on this ...

Model G1033/X/Z (Mfd. Since 04/19) -15- T23692—Orange Power DegreaserA great product for removing the waxy ship-ping grease from the non-painted parts of the machine during clean up. The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during ...

-16- Model G1033/X/Z (Mfd. Since 04/19) Site Considerations Figure 10. Minimum working clearances. Weight Load Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that ma...

Model G1033/X/Z (Mfd. Since 04/19) -17- Lifting & Placing Assembly The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to Needed for Setup and gather all listed items. To ensure the assembly process goes smoothly, first clean any parts that...

-20- Model G1033/X/Z (Mfd. Since 04/19) Test Run Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly. If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, an...

Model G1033/X/Z (Mfd. Since 04/19) -21- SECTION 4: OPERATIONS Operation Overview The purpose of this overview is to provide the nov-ice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easie...

-22- Model G1033/X/Z (Mfd. Since 04/19) Workpiece Inspection Some workpieces are not safe to use or may require modification before they are. Before cut- ting, inspect all workpieces for the following: • Material Type: This machine is only intend-ed for workpieces of natural wood fiber Attempting to...

Model G1033/X/Z (Mfd. Since 04/19) -23- Planing Tips Cutting Problems • Inspect your lumber for twisting or cupping, and surface one face on a jointer if necessary before planing workpiece. • Scrape off all glue when planing glued-up panels. Dried glue can quickly dull knives/inserts. • DO NOT plane...

-24- Model G1033/X/Z (Mfd. Since 04/19) Depth of Cut Pitch & Glue Build-up Problem: Glue and resin buildup on the rollers and cutterhead will cause overheating by decreas-ing cutting sharpness while increasing drag in the feed mechanism. The result can include scorched lumber, uneven knife/inser...

Model G1033/X/Z (Mfd. Since 04/19) -25- Bed Roller Height Items Needed Qty Hex Wrench 3mm .............................................. 1Open-End Wrench 14mm .................................. 1Rotacator (optional, Page 30) ........................... 1 Bed Roller Height Range ..............0.002&#...

Model G1033/X/Z (Mfd. Since 04/19) -29- Rotating /Replacing Cutterhead Inserts (G1033X) Figure 30. Insert rotating sequence. Items Needed Qty Phillips Screwdriver #2 ...................................... 1Wrench or Socket 10mm ................................... 1Torque Wrench ........................

-30- Model G1033/X/Z (Mfd. Since 04/19) SECTION 5: ACCESSORIES ACCESSORIES order online at www.grizzly.com or call 1-800-523-4777 Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories ...

-32- Model G1033/X/Z (Mfd. Since 04/19) SECTION 6: MAINTENANCE To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, maintenance, or service. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specif...

Model G1033/X/Z (Mfd. Since 04/19) -33- Feed Roller Bushings Oil Type ................ SB1365 or ISO 68 EquivalentOil Amount .......................................... 2–3 DropsFrequency ................ Every 8 Hours of Operation Table Height Worm Gear Grease Type ......... T26419 or NLGI#2 Equival...

-34- Model G1033/X/Z (Mfd. Since 04/19) Drive Chain & Sprockets Grease Type ......... T26419 or NLGI#2 EquivalentFrequency ............ Every 160 Hours of Operation Figure 44. Gearbox cover removed to expose drive chains and sprockets for lubrication. Gearbox Oil Oil Type .............. T28042 o...

Model G1033/X/Z (Mfd. Since 04/19) -35- SECTION 7: SERVICE Troubleshooting Motor & Electrical Symptom Possible Cause Possible Solution Machine does not start, or power-supply fuse/breaker trips immediately after startup. 1. STOP button depressed/at fault (G1033X). 2. Incorrect power supply volta...

-36- Model G1033/X/Z (Mfd. Since 04/19) Motor & Electrical (Cont.) Machine Operation Symptom Possible Cause Possible Solution Machine has vibration or noisy operation. 1. Knives dull or misaligned. 2. Motor or component loose. 3. V-belt(s) worn, loose, or slapping cover. 4. Pulley loose. 5. Bed ...

-40- Model G1033/X/Z (Mfd. Since 04/19) Using a Rotacator Items Needed Qty Phillips Screwdriver #2 ...................................... 1Hex Wrenches 3mm, 5mm ..........................1 Ea. Wrench or Socket 10mm .............................1 Ea.Rotacator (see Page 30) ..............................

Model G1033/X/Z (Mfd. Since 04/19) -41- Using Wood Blocks Items Needed Qty Phillips Screwdriver #2 ...................................... 1Hex Wrench 3mm, 5mm .................................... 1 Wrench or Socket 10mm ................................... 12x4 6' Long ..................................

Model G1033/X/Z (Mfd. Since 04/19) -43- Positioning Chip Deflector Items Needed: Qty Wrench or Socket 10mm ................................... 1Hex Wrench 5mm .............................................. 1 Chip Deflector Gap SettingIf Planer Used w/Dust Collector ...................... 1 ⁄ 4 '' If...

-44- Model G1033/X/Z (Mfd. Since 04/19) Calibrating Table Height Scale Although correctly set at the factory, the table height scale can be adjusted for accuracy if it becomes necessary. Items Needed Qty Phillips Screwdriver #2 ...................................... 1Scrap Piece of Stock ..............

Model G1033/X/Z (Mfd. Since 04/19) -45- Tensioning Table Height Chain The table height chain is located under the table. It transfers movement from the handwheel to the columns that control table height. The chain drive can be adjusted to remove slack if the chain stretches over time or is loosened ...

-46- Model G1033/X/Z (Mfd. Since 04/19) Adjusting Table Parallelism Figure 65. Front-to-back parallelism of table and cutterhead. How the table sits in relation to the head cast-ing from front-to-back is also important (see Figure 65). Because the feed rollers, pressure bar, and chip breaker are adj...

-48- Model G1033/X/Z (Mfd. Since 04/19) SHOCK HAZARD. Working on wiring that is con-nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine bef...

-50- Model G1033/X/Z (Mfd. Since 04/19) READ ELECTRICAL SAFETY ON PAGE 48! G1033 Electrical Components Figure 68. G1033 motor junction box. Figure 69. G1033 start capacitor. Figure 67. G1033 magnetic switch with cover removed.

-52- Model G1033/X/Z (Mfd. Since 04/19) READ ELECTRICAL SAFETY ON PAGE 48! G1033X Electrical Components Figure 71. G1033X control panel wiring. Figure 70. G1033X magnetic switch with cover removed. Figure 73. G1033X motor junction box. Figure 72. G1033X capacitors.

-54- Model G1033/X/Z (Mfd. Since 04/19) READ ELECTRICAL SAFETY ON PAGE 48! G1033Z Electrical Components Figure 75. G1033Z motor junction box. Figure 76. G1033Z capacitors. Figure 74. G1033Z magnetic switch with cover removed.

Model G1033/X/Z (Mfd. Since 04/19) -67- BUY PARTS ONLINE AT GRIZZLY.COM ! Scan QR code to visit our Parts Store. G1033X Stand & Motor Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 19 P1033X019 FLANGE SCREW M6-1 X 12 169V6-3 P1033X169V6-3 MOTOR FAN 39V2 P1033X039V2 MAGNETIC SWITCH SDE ...

Model G1033/X/Z (Mfd. Since 04/19) -69- BUY PARTS ONLINE AT GRIZZLY.COM ! Scan QR code to visit our Parts Store. G1033X Table & Base Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 107 P1033X107 EXTENSION WING 150 P1033X150 PHLP HD SCR M5-.8 X 10 108 P1033X108 HEX BOLT M8-1.25 X 25 151 ...

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-4- model g1033X (mfg. since 4/10) The information contained herein is deemed accurate as of 4/7/2010 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 Model G1033X MACHI...

-6- model g1033X (mfg. since 4/10) 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing loss. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry that can catch in moving parts. Wear protective hair covering to con...

model g1033X (mfg. since 4/10) -7- ­­ 7. Only allOw trained and prOp- erly supervised persOnnel tO Operate machinery. ­ Make­ sure­­ operation­ instructions­ are­ safe­ and­ clearly­ understood. 8. Keep children/visitOrs away. Keep­ all­ children­ and­ visitors­ away­ from­ machinery.­ When­ machine...

-8- model g1033X (mfg. since 4/10) No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. failure to do so could result in serious per...

model g1033X (mfg. since 4/10) -9- Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro- cess. DO NOT connect the machine to the power source until instructed to do so. 220v Single-Phase full Load Amperage Draw this machine draws...

-10- model g1033X (mfg. since 4/10) SECTION 3: SET UP the following items are needed to complete the set up process, but are not included with your machine: Description Qty • straightedge 4' (or longer) .......................... 1 • rotacator (see Page 21) ............................ 1 • phillips ...

model g1033X (mfg. since 4/10) -11- Inventory After all the parts have been removed from the crate, you should have the following items: box Inventory (figure 3) Qty A. planer Unit .................................................. 1 b. dust hood .................................................. 1 ...

-12- model g1033X (mfg. since 4/10) Hardware Recognition Chart

model g1033X (mfg. since 4/10) -13- The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative has been your machine's close ally and guardian since it left the factory. If your machine arrived to ...

-14- model g1033X (mfg. since 4/10) figure 5. minimum working clearances. 58" 39" Site Considerations Weight Load Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipm...

model g1033X (mfg. since 4/10) -15- figure 8. leveling extension wings and table. Components and Hardware Needed: Qty table Extension Wings ...................................... 2hex Bolts m8-1.25 x 25 ..................................... 6set screws m8-1.25 x 20 .....................................

model g1033X (mfg. since 4/10) -17- Connecting to Power now is the time to connect your planer to the power source. make sure you have read CIRCUIT REQUIREMENTS on Page 9, before doing so. To perform a test run: 1. read the entire instruction manual, and make sure oil is in the gearbox. 2. make sure...

-18- model g1033X (mfg. since 4/10) Tighten v-belts the final step in the set up process must be done after approximately 16 hours of operation. during this first 16 hours, the v-belts will stretch and seat into the pulley grooves. After this 16 hours, the v-belts must be tensioned or your belts wil...

model g1033X (mfg. since 4/10) -19- Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. Loose hair and cloth- ing could get caught in machinery and caus...

-20- model g1033X (mfg. since 4/10) Operation Tips • inspect lumber for defects, warping, cup-ping, twisting, and for foreign objects (nails, staples, imbedded gravel, etc,). if you have any question about the quality of your lum-ber, do not use it. remember, wood stacked on a concrete floor can hav...

model g1033X (mfg. since 4/10) -21- figure 14. Bed roller controls (only one side shown). To adjust the bed rollers: 1. lower the table to give yourself at least 4" of working room below the cutterhead. 2. loosen the locking set screws (figure 14) above the roller adjusters (4 total). 3. raise o...

-22- model g1033X (mfg. since 4/10) G1738—Rotacator™ Precision Planer Toolthe rotacator is a dial indicator on a magnetic base and is designed for quickly and accurate-ly setting the critical tolerances needed when adjusting any planer, so that nasty surprises such as non-parallel and chattered cuts...

model g1033X (mfg. since 4/10) -23- H9893—Replacement Inserts (10 Pack)these indexable carbide inserts can be rotated to provide four factory sharp edges before replace-ment. figure 21. h9893 Carbide inserts. G9256— 6" Dial Caliper G9257—8" Dial Caliper G9258—12" Dial CaliperEssential fo...

-24- model g1033X (mfg. since 4/10) Always disconnect power to the machine before performing maintenance. failure to do this may result in serious person- al injury. vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth—this ensures moisture from wood dust does not r...

model g1033X (mfg. since 4/10) -25- the model g1033X features factory-sealed bear-ings. A sealed bearing requires no lubrication during its lifetime. should a bearing fail, your planer will probably develop a noticeable rumble/vibration, which will increase when the machine is put under load. Bearin...

-26- model g1033X (mfg. since 4/10) review the troubleshooting and procedures in this section to fix your machine if a problem develops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical support at (570) 546-9663. SECTION 7: SERvICE Troublesh...

model g1033X (mfg. since 4/10) -27- symptom possible Cause possible solution Excessive snipe (gouge in the end of the board that is uneven with the rest of the cut). Note: A small amount of snipe is inevitable with all types of planers. The key is minimizing it as much as possible. 1. one or both of...

-28- model g1033X (mfg. since 4/10) Rotating /Changing Carbide Cutters Tools Needed: Qty t-handle Wrench w/t-25 torx driver ................ 1 the cutterhead is equipped with 96 indexable car-bide cutters. Each cutter can be rotated to reveal any one of its four cutting edges. therefore, if one cutt...

model g1033X (mfg. since 4/10) -29- Tools Needed: Qty phillips screwdriver #2 ...................................... 1Wrench or socket 14mm ................................... 1 the chain drive transfers movement from the handwheel to elevate the table. the chain drive can be adjusted to remove slac...

-30- model g1033X (mfg. since 4/10) figure 29. Front-to-back parallelism. Table Table Head Head Parallel Parallel Not-Parallel Not-Parallel FRONT BACK how the table sits in relation to the head casting from front-to-back is also important (see figure 29). Because the feed rollers, pressure bar, and ...

model g1033X (mfg. since 4/10) -31- figure 30. table micro-adjustment screws. 7. repeat Steps 4–6 with each sprocket that needs to be adjusted until the table-to-cutterhead clearance is within 0.016" from one side to the other. 8. make sure the chain is properly fitted on the sprockets, and tigh...

-36- model g1033X (mfg. since 4/10) Tools Needed: Qty straightedge ....................................................... 1Wrench 14mm .................................................... 2phillips screwdriver #2 ....................................... 1 proper pulley alignment (see figure 41) prev...

model g1033X (mfg. since 4/10) -37- Electrical Components Control Panel Motor Junction box Magnetic Switch

-38- model g1033X (mfg. since 4/10) A B AMP RESET 96 98 1/2 U/2/T1 W/6/T3 14/16 3/4 V/4/T2 R/1/L1 T/5/L3 15/13 S/3/L2 5/6 95 22 28 34 OFF SDE MA-30 220V Wt Hot Ground 220 VAC L6-30 Plug (As Recommended) G X Y Hot START Ground STOP Control Box POWER CONTROL PANEL (viewed from behind) MAGNETIC SWITCH ...

model g1033X (mfg. since 4/10) -39- 18 18-1 18-2 12 13 11 28 29 23 27 26 159 176 175 174 172 21 22 7 98 31 7 178 177 3 2 1 6 13 12 4 5 7 8 9 10 51 52A-3 52A 52A-1 52A-2 233A 50 117 91-3 91-4 91-5 91-6 91-7 20 60 34 133 7 7 14 13 14 13 58 12 9 54 57 53 54 56 5 44 55 48 53 15 23 24 98 69 61 69 66 65 7...

-40- model g1033X (mfg. since 4/10) REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P1033X001 ROUND KNOB 5/16-18 35 P1033X035 EXTENSION SPRING 8.5 X 14 2 P1033X002 V-BELT COVER 36 P1033X036 HANGER 3 PVM59 V-BELT M59 3L590 38 P1033X038 LEFT BACKING PLATE 4 P1033X004 STUD 40 PSS13M SET SCREW M10-1.5 X...

-42- model g1033X (mfg. since 4/10) 189 188 108 109 107 108 107 109 119 119 183 184 185 186 187 153 40 140 141 26 108 135 137 136 138 145 144 150 152 151 149 154 160 156 67 158 159 135 133 134 113 115 112 111 114 117 116 115 118 117 110 110 111 151 155 161 113 139 143 142 147 146 148 157 Table Parts...

model g1033X (mfg. since 4/10) -43- REF PART # DESCRIPTION REF PART # DESCRIPTION 26 PW01M FLAT WASHER 8MM 143 PR05M EXT RETAINING RING 15MM 40 PSS13M SET SCREW M10-1.5 X 12 144 P6202ZZ BEARING 6202ZZ 67 PR03M EXT RETAINING RING 12MM 145 PR21M INT RETAINING RING 35MM 107 P1033X107 EXTENSION WING 146...

-44- model g1033X (mfg. since 4/10) Stand /Motor Parts breakdown 125 224 169V2 232 231 230 229 169V2-8 225 226 227 39 223 220 221 120 132 121 168 133 167 167 182 7 131 7 133 127 126 128 129 130 125 132 73 92 122 222 228 164 16 162 166 165 41 163 170 202 203 124 123 39-3 39-1 39-2 39-4 169V2-3 169V2-...

model g1033X (mfg. since 4/10) -45- Stand /Motor Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 7 PFS02M FLANGE SCREW M6-1 X 12 167 PN09M HEX NUT M12-1.75 16 PW03M FLAT WASHER 6MM 168 P1033X168 ADJUSTABLE BOLT 25.4 X 120 39 P1033X039 MAG SWITCH SDE MPE-30 169V2 P1033X169V2 MOTOR 5HP 220V 1...

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WARRANTy AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main...

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