Page 2 - Warning Labels
Warning Labels The following warning labels were on your dispenser when it was shipped from the factory. They should remain onyour dispenser in good, readable condition at all times. If one of your labels is missing or damaged, order a replace-ment label immediately. Part #61321 (PIC 1-4) - Located ...
Page 4 - Installation; Water Inlet Connection; Start-up Procedure for Standard Units; POWER CORD TABLE
Start-Up Procedures for Pump Units (PIC 2P & PIC 3P only) NOTE: Pump units are not designed to be plumbed to pressurized water source. 1. Place a five gallon water container within 3 feet vertically and 2 feet horizontally of the machine.2. Drop the hose at the rear of the machine into the water...
Page 5 - How to Dispense a Cup of Cappuccino; Adjustments; Portion Adjustment
How to Dispense a Cup of Cappuccino On models with manual dispense switches (Refer to serial tag to verify model number of your machine) 1. Place cup under the selected drink dispense nozzle.2. Push and hold the appropriate switch on the touchpad until cup is 2/3 full and then release switch. On mod...
Page 6 - Drink Strength Adjustment; Thermostat Adjustment
Drink Strength Adjustment Tools Required: #2 Phillips Screwdriver Warning: Risk of Electric Shock! Always turn off power to machine while servicing or making internal adjustments to machine. 1. Dispense a drink to determine if drink is too strong or too weak. 2. Turn off power to machine at power sw...
Page 7 - Drink Strength Adjustment for Model PIC2J & PIC3J; Cleaning; Drink Strength Adjustment for Model PIC3E or PIC33AE
Drink Strength Adjustment for Model PIC2J & PIC3J (Refer to Figure D) Tool required: #2 Flat Head screwdriver 1. Dispense a drink to determine if drink is too strong, weak or if portion size is correct.2. Turn off power to machine at power switch.3. Drink strength and portion size controls will ...
Page 8 - WEEKLY
Page 8 Crathco® Powdered Beverage Dispensers To Reassemble 1. Replace the o-ring onto the whipper shaft.2. Replace the whipper blade by aligning the flat side inside the blade with the flat side of the motor shaft. Push blade firmly onto shaft. 3. Press dispense nozzle into whipper chamber.4. Replac...
Page 10 - Quarterly Cleaning
Quarterly Cleaning Cleaning the Steam Recovery Plenum Tray WARNING: Risk of electric shock; Disconnect from power before servicing! 1. Remove the side access panel (Refer to figure K)2. Disconnect the flexible vent tube attached to the recovery tray. 3. Remove the two screws which fasten the recover...
Page 11 - PIC Preventative Maintenance Checklist (Every 6 to 12 months)
Crathco® Powdered Beverage Dispensers Page 11 A preventative maintenance visit should be performed every 6 to 12 months, depending on usage. The following procedures should beperformed during a preventative maintenance visit. PIC Preventative Maintenance Checklist (Every 6 to 12 months) Parts Requir...
Page 12 - To Prepare for Shipment; Service
Draining the Tank (PIC 2/3/4 ) Always empty the tank before shipping. 1. Prepare a heat resistant container to drain the tank water into.2. Unplug the machine.3. Remove the drain tray and front access panel. (Figure N)4. Locate the silicone drain hose on the left side wall. Put the end of the drain ...
Page 16 - Removal of Inlet Valve; Removal of Water Tank on Machines with Serial # 339305UK and Higher:
Removal of Inlet Valve 1. Disconnect power.2. Drain tank. (see page 12)3. Remove rear access panel.4. Disconnect black hose from fan.5. Remove two screws and lock nuts. (Figure GG)6. Remove valve. (Figure HH)7. Disconnect wire connection, hose clamp and hose. (Figure II)8. Replace valve as needed. F...
Page 17 - Removal of Thermistor
Removal of Thermistor 1. Disconnect power.2. Remove machine lid. (Figure JJ)3. Disconnect thermistor wires. (Figure KK)4. Lift out thermistor and replace as needed. (Figure LL)5. To replace with thermistor, add food grade lubricant. (Figure MM ) Figure JJ Figure KK Figure LL Figure MM THERMISTOR CUR...
Page 18 - Removal of Controller
Removal of Heater Relay 1. Disconnect power.2. Remove front access panels. 3. Remove wires from relay. (Note locations of wires before removing.) 4. Remove screws and lift out relay. (Figure QQ)5. Replace relay as needed. Removal of Transformer 1. Disconnect power.2. Remove front access panels. 3. R...
Page 20 - Troubleshooting Guide; PROBLEM
Page 20 Crathco® Powdered Beverage Dispensers Troubleshooting Guide Only a qualified service technician should perform Electrical and mechanical adjustments or repairs. Always disconnect power before attempting any maintenance procedures. PROBLEM PROBABLE CAUSE CORRECTIVE ACTION No powder dispensedi...
Page 22 - PIC 1 Chassis Parts; (units with serial numbers beginning with “L”)
Page 22 Crathco® Powdered Beverage Dispensers PIC 1 Chassis Parts (units with serial numbers beginning with “L”) 63493 63493 63493
Page 23 - PIC 1 Hopper Bracket
PIC 1 Hopper Bracket (units with serial numbers beginning with “L”) Crathco® Powdered Beverage Dispensers Page 23
Page 24 - PIC 1 Door Assembly
PIC 1 Door Assembly (units with serial numbers beginning with “L”) Page 24 Crathco® Powdered Beverage Dispensers
Page 25 - PIC 1 Tank Assembly; (units with serial numbers beginning with “L” or “T”)
Crathco® Powdered Beverage Dispensers Page 25 PIC 1 Tank Assembly (units with serial numbers beginning with “L” or “T”) ( * ) (*) = 71610 REPAIR KIT FOR DUMP VALVE ( *** ) (***) = 61365 DUMP VALVE O-RING
Page 26 - (units with serial numbers beginning with “T”)
Page 26 Crathco® Powdered Beverage Dispensers PIC 1 Chassis Parts (units with serial numbers beginning with “T”) 63493 63493 63493
Page 29 - PIC 2/3 Chassis Parts
Crathco® Powdered Beverage Dispensers Page 29 PIC 2/3 Chassis Parts
Page 30 - PIC 2/3 Hopper Bracket
PIC 2/3 Hopper Bracket Page 30 Crathco® Powdered Beverage Dispensers
Page 31 - PIC 2/3 Tank Assembly
Crathco® Powdered Beverage Dispensers Page 31 PIC 2/3 Tank Assembly
Page 32 - PIC 2/3 Door Assembly
PIC 2/3 Door Assembly Page 32 Crathco® Powdered Beverage Dispensers
Page 33 - PIC 4 Chassis Parts
Crathco® Powdered Beverage Dispensers Page 33 PIC 4 Chassis Parts 6 3 4 9 3
Page 34 - PIC 4 Control Bracket Assembly; Lid
PIC 4 Control Bracket Assembly Lid Base Page 34 Crathco® Powdered Beverage Dispensers
Page 35 - PIC43A Control Bracket Assembly
Crathco® Powdered Beverage Dispensers Page 35 PIC43A Control Bracket Assembly
Page 36 - PIC 4 Hopper Bracket
Page 36 Crathco® Powdered Beverage Dispensers PIC 4 Hopper Bracket Funnel Whipper Shroud
Page 37 - PIC 4 Hopper
Crathco® Powdered Beverage Dispensers Page 37 PIC 4 Hopper 62639 Hopper Assy 5.5# PIC4 (use for sugar-based powders) 62640 Hopper Assy 11# PIC4 (use for sugar-based powders) 63078 Hopper Assy 5.5# PIC4 SOL (use for soluble coffee) PE 32
Page 38 - PIC 4 Tank Assembly
Page 38 Crathco® Powdered Beverage Dispensers PIC 4 Tank Assembly 7DQN)LQDO$VVHPEO\ ,7(012 3$5712 '(6&5,37,21 7DQN$VV\3,& 7DQN/LG$VV\9: *DVNHW3,&:HOGHG7DQN %UDFNHW7DQN%UDFH7RS3,& 18766:,7+1</21,16(57 7(50,1$/;'(*7$% 'UDLQ)LOO7XELQJ$VVHPEO\ ,7(012 3$5712 '(6&5,37,21 &ODPS+R...
Page 39 - PIC 4 Door Assembly
Crathco® Powdered Beverage Dispensers Page 39 PIC 4 Door Assembly
Page 40 - PIC 4 Final Assembly
PIC 4 Final Assembly Page 40 Crathco® Powdered Beverage Dispensers
Page 41 - PIC 5 Casing Assembly
Crathco® Powdered Beverage Dispensers Page 41 PIC 5 Casing Assembly (Part # 62813) PIC 5 Base Assembly (Part # 62819) 6 3 4 9 3
Page 42 - Door Assembly; PIC 5 Door Assembly
PIC 5 Lid Assembly (Part # 62810) PIC 5 Control Bracket Assembly (Part # 62974) Page 42 Crathco® Powdered Beverage Dispensers 6 11 3 3 2 4 5 12 1 ITEM NO. PART NO. DESCRIPTION 1 62849 Bracket, Control Mtg PIC5 No Display 2 61338 Terminal Board 3 61800 Controller,Pic 3 Portion 4 61131 Relay,12 vdc Co...
Page 43 - PIC 5 Hopper Bracket Assembly
Crathco® Powdered Beverage Dispensers Page 43 8 26 35 36 23 37 39 15 11 10 4 20 38 3 13 12 14 6 19 18 29 21 17 16 3 27 1 7 5 24 16 25 33 31 30 34 22 28 62850 - Hopper Brkt Asy PIC5 Funnel Whipper 32 41 9 40 2 ITEM NO. PART NO. DESCRIPTION 1 62851 Bracket, Hopper PIC5 2 61461 Button, Restrictor 3 618...
Page 45 - PIC5 - FINAL ASSEMBLY; PIC 5 Final Assembly
Crathco® Powdered Beverage Dispensers Page 45 40 1 40 15 39 5 7 12 8 10 3 20 34 18 19 21 16 16 16 6 ECN2075, MJB, 5/25/06 PIC5 manual -5 rev. C PIC5 - FINAL ASSEMBLY 23 24 25 22 4 17 9 11 28 28 28 2 31 30 35 14 13 ITEM NO. PART NO. DESCRIPTION 1 62813 Casing Assy,PIC 2 62819 Base Assy PIC6 3 63485 H...
Page 46 - PIC 6 Casing Assembly
Page 46 Crathco® Powdered Beverage Dispensers PIC 6 Casing Assembly (Part # 62872) PIC 6 Lid Assembly (Part # 62874) PIC 6 Base Assembly (Part # 62876) 6 3 4 9 3
Page 47 - PIC 5/6 Control Bracket Assembly
PIC6 Manual-2rev. RELMJB, 1/14/04ECN1888 62875 - Door Assembly PIC6 9 8 4 15 10 11 2 7 3 1 19 ITEM NO. PART NO. DESCRIPTION CONFIG DESCR 1 62888 Door Brkt Wldmt, PIC 6 2 62916 Panel, Rear Door Cvr, PIC6 3 61479 STRAIN RELIEF,HEYCO 4 62915 Switch, Dispns PIC5/6 No Wafer 5 61303 Screw, #8 x 3/8 black ...
Page 48 - PIC 6 Hopper Bracket Assembly
Page 48 Crathco® Powdered Beverage Dispensers 22 21 2 19 32 13 31 10 25 1 26 7 28 11 3 5 14 33 3 18 35 4 29 34 30 6 20 8 PIC6 Manual-3.drw 17 62863, Hopper Brkt Assy PIC6 9 15 36 37 Funnel Whipper ITEM NO. PART NO. DESCRIPTION 1 62864 Bracket, Hopper PIC6 2 61461 Button, Restrictor 3 61847 Switch,To...
Page 49 - PIC 6 Final Assembly
Crathco® Powdered Beverage Dispensers Page 49 PIC 6 Final Assembly 62917 62922 Drain Grid PIC6 62992 62981 62914
Page 51 - PIC 1 230V “E” Model Wiring
Crathco® Powdered Beverage Dispensers Page 51 PIC 1 230V “E” Model Wiring
Page 52 - PIC1KE or PIC1KAE, 230V “E” Model Wiring
Page 52 Crathco® Powdered Beverage Dispensers PIC1KE or PIC1KAE, 230V “E” Model Wiring
Page 54 - PIC1KAEW or PIC1KEW Wiring
Page 54 Crathco® Powdered Beverage Dispensers PIC1KAEW or PIC1KEW Wiring
Page 55 - CAP1AE or CAP1E 230V “E” Model Wiring
Crathco® Powdered Beverage Dispensers Page 55 CAP1AE or CAP1E 230V “E” Model Wiring
Page 58 - PIC33AE 230V “CE” Model Wiring with 3-Portion Touch Pads
Page 58 Crathco® Powdered Beverage Dispensers PIC33AE 230V “CE” Model Wiring with 3-Portion Touch Pads
Page 62 - PIC 4 Wiring
Page 62 Crathco® Powdered Beverage Dispensers PIC 4 Wiring
Page 64 - PIC43AZ and PIC43AWZ Model Wiring with 3-Portion Touchpad
PIC43AZ and PIC43AWZ Model Wiring with 3-Portion Touchpad Page 64 Crathco® Powdered Beverage Dispensers