Grindmaster 5941 - Manuals - manualsarea.com

Page 3 - Crathco; WARNING LABELS; OPERATOR'S SAFETY PRECAUTIONS; INSTALLATION; Shipment Transit; until the freezer has been checked for; Figure A

Crathco ® 5000 Series Manual Page 3 WARNING LABELS OPERATOR'S SAFETY PRECAUTIONS 1) Read and understand the operating instructions in this manual thoroughly. 2) Note all warning labels on the freezer. If any of the warning labels are missing or damaged replace them immediately. 3) Do not wear loose ...

Page 4 - Removal from Carton and Pallet; Remove staples or cut cardboard box around the stapled area.; Installing Your Unit; Figure B

Page 4 Crathco ® 5000 Series Manual Removal from Carton and Pallet 1) Remove staples or cut cardboard box around the stapled area. 2) Pull the cardboard box up off machine. 3) Remove the Styrofoam packing and the plastic bag. 4) Remove both side panels with screwdriver. 5) Use a wratchet with a 3 in...

Page 5 - Installation of Concealed Air Filter Accessory Kit (optional); Push filter down until flush with the top of the cover.; Installation of Exposed Filter Accessory Kit; Remove the four panel screws.; Figure D; Figure E

Crathco ® 5000 Series Manual Page 5 Installation of Concealed Air Filter Accessory Kit (optional) 1) Remove the four screws that hold the right side panel on the machine. 2) Install the filter panel over the existing side panel andreinstall screws. (See Figure D) 3) Open top cover of filter cover by...

Page 6 - OPERATING & ADJUSTMENTS; Sanitize unit following the cleaning instructions on page 12.; Mix Considerations - General; Always take BRIX measurements; Figure H; Remove the electrical box cover.

Page 6 Crathco ® 5000 Series Manual OPERATING & ADJUSTMENTS How to Operate: 1) Sanitize unit following the cleaning instructions on page 12. 2) Fill hopper with product. Allow barrel to fill with product to the proper level, then install carb tube. 3) Turn power switch (toggle switch located und...

Page 7 - Carburetor Assembly

Crathco ® 5000 Series Manual Page 7 Carburetor Assembly Your new freezer uses a metering device, known as a carburetor, to feed the proper ratio of mix and air into thefreezing cylinder. For products such as dairy based shake mixes, the proper mix to air ratio is generally accepted tobe two parts mi...

Page 8 - Draw a heaping cup of frozen product that contains no air pockets.; Use of Stand-By Switch; OVERRUN

Page 8 Crathco ® 5000 Series Manual Computing Overrun (cont.) 3) Draw a heaping cup of frozen product that contains no air pockets. Note: Use a spatula or other device to help fill the cup completely. Avoid tamping the cup as this artificially reduces overrun. 4) Use a straight edge to scrape off ex...

Page 9 - Product Tips; Contact your local health department; Product Consistency Adjustment (see Figure I); Figure C

Crathco ® 5000 Series Manual Page 9 Mix Low Function (cont.) buzzer is out of the circuit and the light will illuminate fully again. After the 10-minute cycle the mix out safety func-tion is activated making the unit inoperable. The machine is placed into the standby mode to prevent any damageto the...

Page 10 - If the consistency is still not correct, repeat steps 2 and 3.; Hopper Temperature Adjustment; Remove the front electrical box cover.; counter; Consistency Control - Overview; CAUTION: SHOCK HAZARD; MADE BY A QUALIFIED SERVICE TECHNICIAN.

Page 10 Crathco ® 5000 Series Manual Product Consistency Adjustment (cont.) 4) When making adjustments to a thicker (colder) setting, dispense approximately 16 ounces (1/2 liter) ofproduct and recheck consistency after the compressor has cycled off. 5) If the consistency is still not correct, repeat...

Page 11 - Electronic Control Board

Crathco ® 5000 Series Manual Page 11 Consistency Control - Overview (cont.) In the “standby” mode the control board senses the temperature of the product in the barrel. The drive motor iscycled on time only. It will operate for 2 minutes ON then 18 minutes OFF as long as it is in “standby”. The com-...

Page 12 - CARE AND CLEANING; Drain and Rinse; Open the dispensing valve and drain the water from the freezer.; Figure J; Remove Pin; Figure K; Remove Handle; Figure L; Remove Plunger and Spring

Page 12 Crathco ® 5000 Series Manual CARE AND CLEANING Note: Each time the freezer is disassembled, all internal freezer components must be thoroughly washed, scoured, and sanitized using procedures recommended by your local health department. In lieu of local health departmentrecommendations, use a...

Page 15 - Cleaning Following Complete Disassembly of Unit; Figure V

Crathco ® 5000 Series Manual Page 15 Sanitizing and Refilling (cont.) 11. Watch the product flowing out of the dispensing valve and close the valve when the sanitizer remaining in the cylinder has been purged by the new mix. 12. Use a clean piece of paper toweling to insert the sanitized carburetor ...

Page 16 - Reassembly; Do not use tools to tighten knobs; Figure Z

Page 16 Crathco ® 5000 Series Manual Cleaning Following Complete Disassembly of Unit (cont.) IMPORTANT: After disassembly, thoroughly scour each part of the freezer in a warm mild detergentsolution including the inside of the freezing cylinder and the mix storage hopper. Rinse each part withclear wa...

Page 17 - Sanitizing and Refilling; MAINTENANCE; Suggested Weekly Maintenance; Figure EE

Crathco ® 5000 Series Manual Page 17 Reassembly (cont.) 5. Disassemble the carburetor assembly and remove the O-Rings. Wash and sanitize all parts. 6. Reinstall and lubricate the O-Rings and slip on the outer tube if equipped. (See Figure EE) Sanitizing and Refilling 1. Prepare a minimum of 3-1/2 ga...

Page 18 - How to Clean Exposed Filter:; until electrical power has been disconnected.; How to Clean Condenser; Disconnect electrical power.; Annual Maintenance

Page 18 Crathco ® 5000 Series Manual How to Clean Exposed Filter: 1. Slide exposed filter out of the rails by pulling forward on the filter. It is recommended toremove the filter by using the palm of your hand and applying even pressure to the faceof the filter. 2. Clean filter with liquid soap and ...

Page 19 - Check drive shaft and motor shaft bearings for excessive wear.; Belt Adjustment; Return the unit back to service.

Crathco ® 5000 Series Manual Page 19 Annual Maintenance (cont.) 4. Remove dasher assembly, inspect stator bearings and replace shaft seal set. (See Care and Cleaning). 5. Remove rear panel and inspect "V" belt. 6. Inspect the drive shaft square hole for wear (rounding-out). 7. Check drive sh...

Page 20 - 000 SERIES FREEZER SPECIFICATIONS:; Specification

Page 20 Crathco ® 5000 Series Manual 5000 SERIES FREEZER SPECIFICATIONS: Specification Model 5311 Model 5511 Model 5711 Model 5941 Circuit NEMA# NEMA 5-20R NEMA 6-20R NEMA 6-20R NEMA 5-15R Electrical 115 volt, 60 Hz, 1 PhaseDedicated 20 Amp circuit 208/230 volt, 60 Hz, 1PhaseDedicated 20 Amp circuit...

Page 22 - TROUBLESHOOTING; Freezer will not run or freeze down

Page 22 Crathco ® 5000 Series Manual TROUBLESHOOTING Only a qualified service technician should perform electrical and mechanical adjustments or repairs. Always disconnect power before attempting any maintenance procedures. Problem Possible Cause Solution Freezer will not run or freeze down • Freeze...

Page 23 - Problem; Clicking sound from electrical box

Crathco ® 5000 Series Manual Page 23 TROUBLESHOOTING (cont.) Problem Possible Cause Solution Clicking sound from electrical box • Low voltage • Extension cord or improperly sized electrical wire • Connect freezer to dedicated circuit of proper rating • Connect freezer directly to power source using ...

Page 24 - Optional X-large drip pan

Page 24 Crathco ® 5000 Series Manual Exploded View Model 5311 Optional X-large drip pan for units with spinners Optional Thick Product plunger Optional Dasher Part #0430026 15 10222325273032333435363738394448495861 100107120121137138139140141142 W0110002 W0210171W0520063W0520064W0520065W0340022W0340...

Page 29 - Exploded View Model 5711 Stock Assembly

Crathco ® 5000 Series Manual Page 29 Exploded View Model 5711 Stock Assembly ,7(012 3$57180%(5 7LWOH 4W\ : %DVH$VV\ : )5$0($66(0%/< : (9$3$25$725$66< : (OHFWULFDO%R[$VVHPEO\ : 5HIULJHUDWLRQ7XEH$VV\ ),/(1$0(:6/''5:6+([SORGHG6WRFN$VV\

Page 30 - Exploded View Model 5711 Stock Assembly (Spinners)

Page 30 Crathco ® 5000 Series Manual Exploded View Model 5711 Stock Assembly (Spinners) ,7(012 3$57180%(5 7LWOH 4W\ : %DVH$VV\ : )5$0($66(0%/<7+' : (9$3$25$725$66< : (OHFWULFDO%R[$VV\7+' : 5HIULJHUDWLRQ7XEH$VV\ : %XVKLQJ2'[,'6OHHYH : ),77,1*(/%2:&8675((7 (1$0(:6/''5:6+([SOG6WFN$V\6SLQQU

Page 31 - Exploded View Model 5311 Base Assembly

Crathco ® 5000 Series Manual Page 31 Exploded View Model 5311 Base Assembly Item Part Number Description 123456789 10 11 1214 W02101690W200123W0200256 W0200411 W0200412W0200413W0201079W0210041W0320019W0320209W0320286W0321013W0380009 Motor CradleCompressorCondenserFan Mount BracketCompressor SpacerCo...

Page 32 - Exploded View Model 5511 Base Assembly

Page 32 Crathco ® 5000 Series Manual Exploded View Model 5511 Base Assembly 5511-0107-021-5-15-00 123456789 10 11 12131415182021232427282930313233 W0210169W0200133W0200256 W0200411 W0200412W0200413W0201079W0210041W0320020W0320220W0320286W0321013W0671017W0380009W0450016W0321025 W0611074W0611082W06112...

Page 33 - Exploded View Model 5941 Base Assembly

Crathco ® 5000 Series Manual Page 33 Exploded View Model 5941 Base Assembly 1 8 4 3 2 6 10 11 9 7 13 12 5 6 ITEM NO. QTY. PART NUMBER DESCRIPTION 1 1 W0210044 BASE PAN ASSEMBLY 2 1 W0210169 CRADLE, MOTOR 3312/5311 3 1 W0320019 MOTOR, DRIVE DUAL CYCLE 1/2 HP 4 1 W0321025 Motor Stop Brkt Assy 5 2 W032...

Page 34 - Exploded View Model 5711 Base Assembly

Page 34 Crathco ® 5000 Series Manual Exploded View Model 5711 Base Assembly ),/(1$0(:6/''5:6+([SORGHG%DVH$VV\ ,7(012 3$57180%(5 7LWOH 4W\ : %$6(3/$7($66(0%/< : &2035665+39 : &RQGHQVHU : %UNW)DQ0RWRU0QW : 0RWRU)DQ(63/'(0 : )DQ%ODGH : &5$'/(02725 : 02725'5,9('8$/&<&/(+3 : %($...

Page 35 - 311 Base Assembly Refrigeration

Crathco ® 5000 Series Manual Page 35 5311 Base Assembly Refrigeration 123456789 10 11 121314151617181920 W0650501W0200314 W0650112 W0200123W0200256W0650104 W0201120 W0201331W0620109 W0201114W0201113 W0201323W0620102 W0620110 W0201324W0201325W0201326W1650002W0620103W0201039 Access ValveCapillary Tube...

Page 36 - 511 Base Assembly Refrigeration

Page 36 Crathco ® 5000 Series Manual 5511 Base Assembly Refrigeration 1234567 10 11 1213141516171819202122232425262728293031 W0650501W0200301 W0650112 W0200133W0200256W0650107 W0201120 W0201114W0201113 W0201323W0620102 W0620110 W0201324W0201325W0201326W1650002W0620125 W0201112 W0201371W0620123W02013...

Page 37 - 941 Base Assembly Refrigeration

Crathco ® 5000 Series Manual Page 37 5941 Base Assembly Refrigeration 1 3 2 8 7 10 11 9 ITEM NO. QTY. PART NUMBER DESCRIPTION 1 1 100280 BRACKET, MOUNTING, QD 5931 2 1 W0620118 male Quick Disconnect, Male Portion 3 1 W0620117 male Quick Disconnect, Male Portion 7 1 W0650125 VALVE, THERM EXP, 3/8 X 1...

Page 38 - Model 5711 Refrigeration Tube Assembly

Page 38 Crathco ® 5000 Series Manual Model 5711 Refrigeration Tube Assembly ,7(012 3$57180%(5 '(6&5,37,21 4W\ Z 9$/9(7+(50(;3;2')&$3 : 62/(12,'&203(66 : 6ZLWFK3UHVVXUH : 62/(12,'&203(66 : &DS7XEH2'[,'[ : 6LJKW*ODVV5HIULJ : 'ULHU)LOWHU : 7XEH&DSLOODU\2'[,'[ : (/%2:&[& ...

Page 39 - Exploded View Probe Assembly; ADD SILICON SEALANT TO BACK OF SLEEVE ONLY

Crathco ® 5000 Series Manual Page 39 Exploded View Probe Assembly S.S PROBE - W0572362 ACETAL DELRIN SLEEVE - W0572361 ADD SILICON SEALANT TO BACK OF SLEEVE ONLY MACHINE SCREW - W0610299 INTERNAL TOOTH LOCKWASHER - W0611224 RING EYE TERMINAL FLAT WASHER - W0611241 PLASTIC SPACER - W0572360 HOLE IN R...

Page 40 - Rough Side; CRA

Page 40 Crathco ® 5000 Series Manual 1 2 Rough Side of Ceramic Smooth Shiny Side CRA THCO MACHINE ASSEMBL Y CHECK LIST Slush Cockt ail Carb T ube Assy . (W0471075) 5000 Series S tandard Product Plunger (W0480462) 5000 Series Thick Product Plunger (W0480463) (W0631230)

Page 50 - Exploded 5711 Electrical Box

Page 50 Crathco ® 5000 Series Manual Exploded 5711 Electrical Box ),/(1$0(:6/''5:6+ ,7(0 12 3$57180%(5 '(6&5,37,21 4W\ : (OHFWULFDO%R[ : &RQWDFWRU9&RLO : 7UDQVIRUPHU : 5HHG6ZLWFK12 Z $PS)XVH Z $PS)XVH : 7HUPLQDO6WULS3RVLWLRQ : 62&.(73,1)/825(6&(17 Z )XVH%ORFN Z /+/LJKW%UNW Z 5+/L...

Page 53 - 311 Spinner Hook-Up with Timer Wiring Diagram

Crathco ® 5000 Series Manual Page 53 5311 Spinner Hook-Up with Timer Wiring Diagram

Page 54 - 511 Spinner without Timer Hook-Up Wiring Diagram

Page 54 Crathco ® 5000 Series Manual 5511 Spinner without Timer Hook-Up Wiring Diagram 5511-0100-057-9-14-00

Page 55 - 711 Spinner with Timer Hook-Up Wiring Diagram

Crathco ® 5000 Series Manual Page 55 5711 Spinner with Timer Hook-Up Wiring Diagram /()7 63,11(5 5,*+7 63,11(5 32:(5 6:,7&+ /()7 63,11(5 7,0(5 5,*+7 63,11(5 7,0(5 %/$&. 5(' *51' %/$&.:+7 %/8( 5(' %/$&.:+7 *51' %/8( %/$&. ",5% 12 &20 ",5% &20 12 *5281' *5281' ,7(01...

Page 56 - 311 Compressor Wiring Diagram

Page 56 Crathco ® 5000 Series Manual 5311 Compressor Wiring Diagram 5511 Compressor Wiring Diagram 5511-0106-057-3-20-00

Page 57 - 711 Compressor Wiring Diagram

Crathco ® 5000 Series Manual Page 57 5711 Compressor Wiring Diagram <(//2: 5(' %/$&. %/$&. %/$&. %/$&. %/$&. %/$&. 5(' 581 &$3$&,725 67$57 &$3$&,725 &217$&725 &20367$575(/$< & 6 5 &2035(6625(/(&75,&$/ +22.83 5(' <(//2: %/$&...

Page 68 - Refrigeration Circuit

Refrigeration Circuit Page 68 Crathco ® 5000 Series Manual