Graco 25D492 - Manuals

Component Identification 8 3A5653F Pump Control Settings The power disconnect switch (EA) must be in the ON position for the sprayer to pump material. POWER DISCONNECT SWITCH (EA) OFF Power is disconnected. The motor will not run. ON If the 3-way switch (EB) is in either the RUN or in the REMOTE pos...

Grounding 10 3A5653F Grounding The pump is grounded through the power cord. Setup 1. Turn the power disconnect switch (EA) to the OFF position. 2. To ground the pump, connect the power cord to a 230V 30 Amp power source. NOTE: When in 15 A mode, it is possible to run the sprayer with a 15 A power so...

Installation 3A5653F 11 Installation Power Supply See the table below for power supply requirements. The system requires a dedicated circuit protected with a circuit breaker. Select the minimum extension cord wire gauge based on length according to the table below. Improper wiring may cause electric...

Prime with Material 14 3A5653F Mix the Material Always follow the material manufacturer’s instructions for the material being sprayed. Material must be thoroughly mixed to a smooth consistency before loading it in the hopper. Managing Material After Mixing: • Pay close attention to the work life of ...

Spray 3A5653F 15 Spray Prevent Pack-Out To avoid “packing out” the pump or hose: • Use the lowest pressure and largest nozzle size that provides an acceptable spray pattern. This will also result in seals and wear parts lasting much longer. • Do not use any more fluid hose than is necessary. • Use a...

Shutdown 3A5653F 17 Shutdown 1. To shutdown, flush the system. See Flush , page 12. 2. Turn the power disconnect switch (EA) to OFF. Maintenance Daily Maintenance 1. Flush the system (see Flush , page 12). 2. Clean hopper with a scrub pad. It is recommended that you clean the outside of the sprayer ...

Software Upgrades 18 3A5653F Software Upgrades Perform the following steps to update the F800e software with a token: 1. Turn OFF the power disconnect switch. 2. Remove the cover of the enclosure. 3. Insert and press the token firmly into the token connector slot, make sure it snaps into place when ...

Troubleshooting 3A5653F 19 Troubleshooting 1. Perform the Pressure Relief Procedure , page 16. 2. Check all possible problems, causes, and solutions listed below before disassembling pump. NOTE: For troubleshooting and repair questions, please contact your distributor. Mechanical/Fluid Flow Problem ...

Troubleshooting 3A5653F 21 Electrical Troubleshooting Problem Cause Solution Low voltage: Amber light flashes one time (sprayer continues to run). Low voltage (< 190 VAC) 1. Remove other equipment that uses the circuit. 2. Locate a better power source. NOTE: The light will stop flashing on its ow...

Troubleshooting 22 3A5653F Check Motor Procedure 1. Turn OFF the power disconnect switch. 2. Disconnect motor wires from the motor terminal block (#414). Measure resistance between each set of motor wires (1 to 2, 1 to 3, and 2 to 3). Resistance must all be approximately the same and within the rang...

Repair 3A5653F 23 Repair The sprayer must be turned off and disconnected from power during repair. Relieve all pressure before working on the system. Manifold Assembly Removal 1. Perform Pressure Relief Procedure on page 16. 2. Remove the Velcro retaining straps from camlocks (A1) and open the camlo...

Repair 24 3A5653F Fuse Replacement Replacement fuses can be purchased using part number (116682). To replace the fuse, perform the following steps. 1. Turn OFF the power disconnect switch. 2. Disconnect the power cord from the power source. 3. Remove four screws to remove the enclosure door. 4. Cut ...

Repair 3A5653F 25 Pump Components F800 Pump Lower (17W613) Remove the pump lower before replacing any pump components. For a list of available pump lower kits, see the following page. WLD Apply medium strength (blue) thread sealant to threads. Torque to 100 +/- 10 ft-lb. Do not torque parts 305, 307...

Repair 26 3A5653F Pump Parts List Ref. Part Description Qty. 301 17W614 HOUSING, inlet 1 302 510490 CLAMP, 4 in. tri-clamp 13 MHHM 1 303 17W615 HOUSING, cylinder, outlet 1 304 17W616 NUT, packing, F800 1 305‡ 17W617 ROD, connecting 1 306† 16W492 BEARING, seal 1 307‡ 17W618 ROD, displacement, piston ...

Parts 28 3A5653F Parts F800e System Parts WLE WLE Apply grease lubricant to axle of the cart before assembling wheel components (6, 7, 8, 9). Apply thread sealant and thread sealant tape to threads. Use strap (36) to bond ears of camlock (35) after assembly. Adjust latch (41) 3.5 threads past engage...

Parts 3A5653F 29 F800e System Parts List * Cart comes with two wheels and two casters assembled on the frame. Ref. Part. Description Qty. 1* 25B389 CART, assy, painted, F800 1 2 17W605 CONTROL BOX, F800E 1 3 - - - - - NUT, hex, flanged, 3/8-16 8 4 17W628 CASTER, forged, 8 in. dia 2 5 - - - - - NUT, ...

Parts 3A5653F 33 Control Box Parts List  Replacement safety labels, tags, and cards are available at no cost. Ref. Part Description Qty. 401 - - - - - ENCLOSURE, control box, painted 1 402 17W607 GASKET, set 1 403 17W608 MODULE, GCA, F800E (includes gaskets) 1 404 16W611 SWITCH, rocker (includes ca...

Parts 34 3A5653F Double-Ended Pump Parts WLE Apply grease lubricant to all gear teeth proportionally (5), motor housings (1), drive housing (7), and to rectangular cavity of connecting rod assembly. Rotate crankshaft in housing (7) 180° out of phase with one another. Apply thread sealant locker to t...

Parts 3A5653F 35 Double-Ended Pump Parts List Ref. Part Description Qty. 501 25D996 MOTOR, electric, high output fp 1 502 17W613 LOWER, F800 2 503 116192 WASHER, thrust, (1595) 2 504 114672 WASHER, thrust 4 505 288035 GEAR, combination (includes 504, 506) 2 506 114699 WASHER, thrust 2 507 287990 HOU...

Replacement Parts and Accessories 36 3A5653F Replacement Parts and Accessories Low Power Kit (25D489) When the pump is in the 230V 15A power mode, the Quick 220 low power accessory kit is used to convert two 120 VAC outlets into one 240 VAC power source. The Quick 220 requires that both 120 VAC sour...

Electrical Schematics 3A5653F 37 Electrical Schematics MOT OR 25M633 PCB 1 P OT1 SW1 LE D1 SW2 PCB 2 25M634 J1 -1 J4 -3 J4 -2 J4 -1 J2 -3 J2 -2 J1 -3 J1 -2 J7 -2 J7 -1 OT OT L1 BLA CK RED BLUE MT R CA SE L2 230 Vac Pow e r In J2 TB 1 1 2 J2 -1 J7- 1 J7- 2 FU 1 FU2 FAN CONTROL BOA R D FA N MOTOR DIS ...

Dimensions 38 3A5653F Dimensions 33.0 in. (83.8 cm) 57.4 in. (145.8 cm) 36.2 in. (91.9 cm) 29.0 in. (73.7 cm) WLE

Technical Specifications 3A5653F 39 Technical Specifications ToughTek F800e Sprayer U.S. Metric Maximum Fluid Working Pressure 600 psi 4.1 MPa, 41 Bar Stroke Length 2.38 in. 60.3 mm Maximum Pump Speed 145 cycles per minute Weight (dry) 385 lb 175 kg Wetted Parts Stainless steel, plated steel, carbid...

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. 2ULJLQDOLQVWUXFWLRQV This manual contains English. MM 3A5653 Graco Headquarters: Minneapolis Inter...

Component Identification 3A5725A 7 Component Identification 25D496 - Pressurized Hopper Gun A Material Flow Regulator B Needle Travel Adjustment Knob C Air Flow ValveD Pressure Relief ValveE Trigger F Nozzle Retainer G Material Nozzles (4mm, 6mm & 8mm)H Hopper Clamp J Hopper K Hopper Lid L Lid C...

Preparation 10 3A5725A Preparation Pressure Relief Procedure Follow the Pressure Relief Procedure whenever you see this symbol. 1. Turn air compressor ON/OFF switch to the OFF position. 2. Unplug power cord. 3. Disconnect spray gun from air hose. 4. Open pressure relief valve on gun by pressing butt...

Preparation 3A5725A 11 Grounding This product is equipped with a cord that has a grounding wire and an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.Do not modify the plug provided; if it ...

Setup 12 3A5725A Setup When unpacking spray system for the first time or after long term storage, perform setup procedure.1. Connect one end of air hose to the compressor air outlet fitting and the other end to the gun air inlet fitting. 2. Install material nozzle on front of gun and secure using re...

Setup 14 3A5725A Remove Hopper 1. Loosen hopper clamp. Hopper clamp is hand-tightened and should not require tools to loosen. 2. Lift hopper straight up, off the hopper port on the gun. 3. Pressurized hopper gun only: Remove tube from barb. Mixing Material • Mix the material in a separate container ...

Operation (Pressurized Hopper Gun) 3A5725A 15 Operation (Pressurized Hopper Gun) For the best spraying experience, always follow the Setup and Operation procedures. This ensures that the material and spray system are ready to spray resulting in a successful project. Texture Spraying 1. Install mater...

Cleanup 3A5725A 17 Cleanup Once you finish spraying, follow these steps to clean your gun and hopper. 1. Perform Pressure Relief Procedure , page 10. 2. Drain remaining material into a bucket until most of the texture material is out of hopper. 3. Fill hopper with clean water. 4. Remove nozzle from ...

Troubleshooting 18 3A5725A Troubleshooting Problem Cause Solution Motor stops Muffler plugged Clean filter. Motor overheated Wait X minutes and restart compressor. Tripped circuit breaker Check extension cord length, see Extension Cords , page 11. Make sure vents are not restricted on motor cover. N...

Parts - Air Compressor 20 3A5725A Parts - Air Compressor 25D490 (120V) & 25D491 (230V) Ref. Torque 15-20 in-lb (1.7 - 2.3 N•m) 35-40 in-lb (4.0 - 4.5 N•m) 1 2 1 2 1 1 1 1

Parts List - Air Compressor 3A5725A 21 Parts List - Air Compressor 25D490 (120V) & 25D491 (230V) Ref. Part Description Qty 6 17V066 BRACKET, cart, air compressor 1 7 17V065 PLATE, mounting, motor 1 9 116171 BUSHING, strain relief 1 11 196001 WASHER 4 12 111040 NUT, lock, insert, nylock, 5/16 4 1...

Parts - Pressurized Hopper 25D496 26 3A5725A Parts - Pressurized Hopper 25D496 1 5 4 2 ti33414a 3 6 7

Parts List- Pressurized Hopper 25D496 3A5725A 27 Parts List- Pressurized Hopper 25D496 Ref. Part Description Qty 1 17V946 HOPPER, assembly 1 2 17V947 LID, hopper, pressurized 1 3 17V246 O-RING 1 4 17V945 TUBE 1 5 17V223 CLAMP, hopper 1 6 17W835 LABEL, wpr 1 7 17V709 PIN 4

Parts List - Pressurized Gun 25D496 3A5725A 29 Parts List - Pressurized Gun 25D496 Ref. Part Description Qty 1 GUN, body, pressurized 1 2 † 17V705 O-RING 1 4 17V948 NEEDLE, assembly includes 5, 6, 41 1 5 BUSHING 1 6 KNOB, adjusting, assy 1 7 17V944 KIT, repair, trigger 1 9 17U921 CAP, retaining 1 11...

Parts List - Gravity-Fed Hopper Gun 25D497 3A5725A 31 Parts List - Gravity-Fed Hopper Gun 25D497 Ref. Part Description Qty 1 GUN, body, gravity-fed 1 3 17V949 KIT, repair, needle includes 4, 5, 20 1 4 BUSHING 1 5 KNOB, adjusting, assy 1 6 17V944 KIT, trigger, gun 1 7 276873 HOPPER, 1.5 gallon 1 9 PI...

Wiring Diagram 32 3A5725A Wiring Diagram Air Diagram

Graco Standard Warranty 34 3A5725A Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any...

Graco Information 3A5725A 35 Graco Information For the latest information about Graco products, visit www.graco.com . For patent information, see www.graco.com/patents . TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor