Page 2 - Contents
Related Manuals 2 3A5653F Contents Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Component Identification . . . . . . . . . . . . . . . . . . . . 6 Electrical Enclosure (E) . . . . . . . . . . . . . ...
Page 3 - Warnings; WARNING
Warnings 3A5653F 3 Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual...
Page 6 - Component Identification
Component Identification 6 3A5653F Component Identification WLE ( ' & % $ * ) + - . Ref. Description A Over-Pressure Relief Valve B Drain/Purge Valve C 2 in. Male Camlock D Manifold Assembly E Electrical Enclosure (see following page) F Hopper G Pump Lower H Tool Box J Inlet Tube Assemblies K Re...
Page 8 - Pump Control Settings
Component Identification 8 3A5653F Pump Control Settings The power disconnect switch (EA) must be in the ON position for the sprayer to pump material. POWER DISCONNECT SWITCH (EA) OFF Power is disconnected. The motor will not run. ON If the 3-way switch (EB) is in either the RUN or in the REMOTE pos...
Page 10 - Grounding
Grounding 10 3A5653F Grounding The pump is grounded through the power cord. Setup 1. Turn the power disconnect switch (EA) to the OFF position. 2. To ground the pump, connect the power cord to a 230V 30 Amp power source. NOTE: When in 15 A mode, it is possible to run the sprayer with a 15 A power so...
Page 11 - Installation; Power Supply
Installation 3A5653F 11 Installation Power Supply See the table below for power supply requirements. The system requires a dedicated circuit protected with a circuit breaker. Select the minimum extension cord wire gauge based on length according to the table below. Improper wiring may cause electric...
Page 14 - Mix the Material; Managing Material After Mixing:; Prime with Material
Prime with Material 14 3A5653F Mix the Material Always follow the material manufacturer’s instructions for the material being sprayed. Material must be thoroughly mixed to a smooth consistency before loading it in the hopper. Managing Material After Mixing: • Pay close attention to the work life of ...
Page 15 - Spray; Spraying
Spray 3A5653F 15 Spray Prevent Pack-Out To avoid “packing out” the pump or hose: • Use the lowest pressure and largest nozzle size that provides an acceptable spray pattern. This will also result in seals and wear parts lasting much longer. • Do not use any more fluid hose than is necessary. • Use a...
Page 17 - Shutdown; Maintenance; Daily Maintenance; Water Exposure
Shutdown 3A5653F 17 Shutdown 1. To shutdown, flush the system. See Flush , page 12. 2. Turn the power disconnect switch (EA) to OFF. Maintenance Daily Maintenance 1. Flush the system (see Flush , page 12). 2. Clean hopper with a scrub pad. It is recommended that you clean the outside of the sprayer ...
Page 18 - Software Upgrades
Software Upgrades 18 3A5653F Software Upgrades Perform the following steps to update the F800e software with a token: 1. Turn OFF the power disconnect switch. 2. Remove the cover of the enclosure. 3. Insert and press the token firmly into the token connector slot, make sure it snaps into place when ...
Page 19 - Troubleshooting; Mechanical/Fluid Flow
Troubleshooting 3A5653F 19 Troubleshooting 1. Perform the Pressure Relief Procedure , page 16. 2. Check all possible problems, causes, and solutions listed below before disassembling pump. NOTE: For troubleshooting and repair questions, please contact your distributor. Mechanical/Fluid Flow Problem ...
Page 21 - Electrical Troubleshooting
Troubleshooting 3A5653F 21 Electrical Troubleshooting Problem Cause Solution Low voltage: Amber light flashes one time (sprayer continues to run). Low voltage (< 190 VAC) 1. Remove other equipment that uses the circuit. 2. Locate a better power source. NOTE: The light will stop flashing on its ow...
Page 22 - Check Motor Procedure
Troubleshooting 22 3A5653F Check Motor Procedure 1. Turn OFF the power disconnect switch. 2. Disconnect motor wires from the motor terminal block (#414). Measure resistance between each set of motor wires (1 to 2, 1 to 3, and 2 to 3). Resistance must all be approximately the same and within the rang...
Page 23 - Repair; Manifold Assembly Removal; Pump Lower Removal
Repair 3A5653F 23 Repair The sprayer must be turned off and disconnected from power during repair. Relieve all pressure before working on the system. Manifold Assembly Removal 1. Perform Pressure Relief Procedure on page 16. 2. Remove the Velcro retaining straps from camlocks (A1) and open the camlo...
Page 24 - Fuse Replacement
Repair 24 3A5653F Fuse Replacement Replacement fuses can be purchased using part number (116682). To replace the fuse, perform the following steps. 1. Turn OFF the power disconnect switch. 2. Disconnect the power cord from the power source. 3. Remove four screws to remove the enclosure door. 4. Cut ...
Page 25 - Pump Components
Repair 3A5653F 25 Pump Components F800 Pump Lower (17W613) Remove the pump lower before replacing any pump components. For a list of available pump lower kits, see the following page. WLD Apply medium strength (blue) thread sealant to threads. Torque to 100 +/- 10 ft-lb. Do not torque parts 305, 307...
Page 26 - Pump Parts List
Repair 26 3A5653F Pump Parts List Ref. Part Description Qty. 301 17W614 HOUSING, inlet 1 302 510490 CLAMP, 4 in. tri-clamp 13 MHHM 1 303 17W615 HOUSING, cylinder, outlet 1 304 17W616 NUT, packing, F800 1 305‡ 17W617 ROD, connecting 1 306† 16W492 BEARING, seal 1 307‡ 17W618 ROD, displacement, piston ...
Page 28 - Parts
Parts 28 3A5653F Parts F800e System Parts WLE WLE Apply grease lubricant to axle of the cart before assembling wheel components (6, 7, 8, 9). Apply thread sealant and thread sealant tape to threads. Use strap (36) to bond ears of camlock (35) after assembly. Adjust latch (41) 3.5 threads past engage...
Page 29 - F800e System Parts List
Parts 3A5653F 29 F800e System Parts List * Cart comes with two wheels and two casters assembled on the frame. Ref. Part. Description Qty. 1* 25B389 CART, assy, painted, F800 1 2 17W605 CONTROL BOX, F800E 1 3 - - - - - NUT, hex, flanged, 3/8-16 8 4 17W628 CASTER, forged, 8 in. dia 2 5 - - - - - NUT, ...
Page 33 - Control Box Parts List
Parts 3A5653F 33 Control Box Parts List Replacement safety labels, tags, and cards are available at no cost. Ref. Part Description Qty. 401 - - - - - ENCLOSURE, control box, painted 1 402 17W607 GASKET, set 1 403 17W608 MODULE, GCA, F800E (includes gaskets) 1 404 16W611 SWITCH, rocker (includes ca...
Page 34 - Double-Ended Pump Parts
Parts 34 3A5653F Double-Ended Pump Parts WLE Apply grease lubricant to all gear teeth proportionally (5), motor housings (1), drive housing (7), and to rectangular cavity of connecting rod assembly. Rotate crankshaft in housing (7) 180° out of phase with one another. Apply thread sealant locker to t...
Page 35 - Double-Ended Pump Parts List
Parts 3A5653F 35 Double-Ended Pump Parts List Ref. Part Description Qty. 501 25D996 MOTOR, electric, high output fp 1 502 17W613 LOWER, F800 2 503 116192 WASHER, thrust, (1595) 2 504 114672 WASHER, thrust 4 505 288035 GEAR, combination (includes 504, 506) 2 506 114699 WASHER, thrust 2 507 287990 HOU...
Page 36 - Replacement Parts and Accessories; Accessories
Replacement Parts and Accessories 36 3A5653F Replacement Parts and Accessories Low Power Kit (25D489) When the pump is in the 230V 15A power mode, the Quick 220 low power accessory kit is used to convert two 120 VAC outlets into one 240 VAC power source. The Quick 220 requires that both 120 VAC sour...
Page 37 - Electrical Schematics
Electrical Schematics 3A5653F 37 Electrical Schematics MOT OR 25M633 PCB 1 P OT1 SW1 LE D1 SW2 PCB 2 25M634 J1 -1 J4 -3 J4 -2 J4 -1 J2 -3 J2 -2 J1 -3 J1 -2 J7 -2 J7 -1 OT OT L1 BLA CK RED BLUE MT R CA SE L2 230 Vac Pow e r In J2 TB 1 1 2 J2 -1 J7- 1 J7- 2 FU 1 FU2 FAN CONTROL BOA R D FA N MOTOR DIS ...
Page 38 - Dimensions
Dimensions 38 3A5653F Dimensions 33.0 in. (83.8 cm) 57.4 in. (145.8 cm) 36.2 in. (91.9 cm) 29.0 in. (73.7 cm) WLE
Page 39 - Technical Specifications
Technical Specifications 3A5653F 39 Technical Specifications ToughTek F800e Sprayer U.S. Metric Maximum Fluid Working Pressure 600 psi 4.1 MPa, 41 Bar Stroke Length 2.38 in. 60.3 mm Maximum Pump Speed 145 cycles per minute Weight (dry) 385 lb 175 kg Wetted Parts Stainless steel, plated steel, carbid...
Page 40 - Graco Standard Warranty; Graco Information; For the latest information about Graco products, visit
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. 2ULJLQDOLQVWUXFWLRQV This manual contains English. MM 3A5653 Graco Headquarters: Minneapolis Inter...
