Page 2 - Have questions or need assistance?; Call our Customer Care Team Toll-Free at:
Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more info: • Product Info & Updates• Frequently Asked Questions • Tech Bulletins• Product Registration – or – Call our Customer Care Team Toll-Fr...
Page 3 - TAblE Of CONTENTS
65525 SEMI-TRASH PUMP TAblE Of CONTENTS Introduction 1 Introduction 1 Semi-Trash Pump 1 Accessories 1 This Booklet 1 Manual Conventions 2 Safety Rules 3 Controls and Features 5 Semi-Trash Pump 5 Parts Included 6 Wheel Kit 6 Hose Kit 6 Other 6 Assembly 7 Remove the Semi-Trash Pumpfrom the Shipping Ca...
Page 4 - ENGLISH; Introduction; Model Number; INTROdUCTION
1 REV 6552520110516 ENGLISH 65525 Introduction Congratulations on your purchase of a Champion Power Equipment semi-trash pump . CPE designs and builds semi-trash pumps to strict specifications . With proper use and maintenance, this semi-trash pump will bring years of satisfying service . Semi-Trash...
Page 5 - MANUAl CONVENTIONS; CAUTION; dANGER; WARNING
REV 65525-20110516 2 65525 ENGLISH This manual uses the following symbols to help differentiate between different kinds of information . The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment .Follow all safety messages to avoid or reduce ...
Page 6 - SAfETY RUlES
3 REV 6552520110516 ENGLISH 65525 SAfETY RUlES Engine exhaust contains carbon monoxide, a colorless, odorless, poison gas . Breathing carbon monoxide will cause nausea, dizziness, fainting or death . Operate semi-trash pump outdoors only in a well ventilated area DO NOT operate the semi-trash pump i...
Page 7 - When adding or removing fuel :
REV 65525-20110516 4 65525 ENGLISH SAfETY RUlES Improper treatment or use of the semi-trash pump can damage it, shorten its life and void your warranty . Use the semi-trash pump only for intended uses . Operate only on level surfaces . DO NOT expose semi-trash pump to excessive moisture, dust, or di...
Page 8 - CONTROlS ANd fEATURES
5 REV 6552520110516 ENGLISH 65525 (1) Fuel Tank – 1 .06 gallon (4 L) capacity fuel tank . (2) Air Filter – Protects the engine by filtering dust and debris from the intake air . (3) Muffler (4) 2” Outlet – 2” NPT outlet connector . (5) Low Oil Sensor – Senses the level of oil in the crankcase and sh...
Page 9 - Parts Included; Wheel Kit
REV 65525-20110516 6 65525 ENGLISH CONTROlS ANd fEATURES Parts Included Your Model 65525 Gasoline Powered semi-trash pump ships with the following parts: Wheel Kit – 6” Wheel 2 – Vibration Mounts 2 – Bushing 2 – Handle 1 – Flange Bolt (M8x75 for Wheel) 2 – Flange Bolt (M8x45 for Handle) 2 – Flange B...
Page 10 - Remove the Semi-Trash Pump from the Shipping Carton; ASSEMblY; Install the Wheel Kit; Install the Support leg
7 REV 6552520110516 ENGLISH 65525 Your semi-trash pump requires some assembly . This unit ships from our factory without oil . It must be properly serviced with fuel and oil before operation .If you have any questions regarding the assembly of your semi-trash pump, call our help line at 1-877-338-09...
Page 11 - Add fuel; NOTE; Add Engine Oil
REV 65525-20110516 8 65525 ENGLISH ASSEMblY The engine is equipped with a low-oil-shutoff and will stop when the oil level in the crankcase falls below the threshold level . CAUTION Add fuel 1 . Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less...
Page 12 - Semi-Trash Pump location; OPERATION
9 REV 6552520110516 ENGLISH 65525 Semi-Trash Pump location Place the semi-trash pump in a well- ventilated area . DO NOT place the semi- trash pump near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces . Carefully consider wind and air currents when positioning se...
Page 13 - Starting the Engine; Connecting a Host Kit Cont’d.
REV 65525-20110516 10 65525 ENGLISH Starting the Engine 1 . Make certain the semi-trash pump is on a flat, level surface . 2 . Flip engine switch (A) to “ON” position .3 . Rotate the fuel valve (B) to the “ON” position .4 . Move the choke lever (C) to the “Choke” position .5 . Pull the starter cord ...
Page 14 - MAINTENANCE ANd STORAGE; Engine Maintenance; Oil; Air filter
11 REV 6552520110516 ENGLISH 65525 MAINTENANCE ANd STORAGE The owner/operator is responsible for all periodic maintenance . Complete all scheduled maintenance in a timely manner . Correct any issue before operating the semi-trash pump . Never operate a damaged or defective semi-trash pump . For serv...
Page 15 - Storage; Engine Storage; Cleaning
REV 65525-20110516 12 65525 ENGLISH MAINTENANCE ANd STORAGE Storage For longer term storage, please follow these guidelines . Engine Storage 1 . Allow the engine to cool completely before storage .2 . Clean the engine according to the instructions in the Maintenance section . 3 . Drain all fuel comp...
Page 16 - TROUblESHOOTING; for further technical support :
13 REV 6552520110516 ENGLISH 65525 TROUblESHOOTING Problem Cause Solution Semi-trash pump will not start No fuel Add fuel Faulty spark plug Replace spark plug Semi-trash pump will not start; Semi-trash pump starts but runs roughly Low oil level Fill crankcase to the proper level; place semi-trash pu...
Page 17 - SPECIfICATIONS
REV 65525-20110516 14 65525 ENGLISH SPECIfICATIONS Engine Specifications – Engine 163 cc OHV CPE Valve Clearance – Intake: 0 .13 – 0 .17 mm (0 .005 – 0 .007 in .) – Exhaust: 0 .18 – 0 .22 mm (0 .007 – 0 .009 in .) Oil Use 4-Cycle automotive oil .Oil capacity is 0 .63 qt qt (0 .6 L) .Please reference...
Page 18 - Parts diagram
15 REV 6552520110516 ENGLISH 65525 Parts diagram SPECIfICATIONS
Page 19 - Parts list
REV 65525-20110516 16 65525 ENGLISH Parts list # Part Number Description Qty 1 168F-G10 Engine 1 2 WP-20-1000500 Pump Body 1 3 GB5789 M8x55 Bolt M8x55 4 4 WP-20-1000005 Washer 4 5 WP-20-1000510 Casing Wear Ring 1 6 WP-20-1000402 Impeller Wear Ring 1 7 WP-20-1000403 Impeller Seals 1 8 WP-20-1000401 I...
Page 20 - Engine Parts diagram
17 REV 6552520110516 ENGLISH 65525 Engine Parts diagram SPECIfICATIONS
Page 21 - Engine Parts list
REV 65525-20110516 18 65525 ENGLISH Engine Parts list # Part Number Description Qty 1 GB5789--86-FB6-8 Flange Bolt M6*8 5 2 160 .061100 .32 Recoil Starter Cover 1 3 ST160F--1061005 Recoil Starter Spring 1 4 ST160F--1061009 Recoil Starter Rope 1 5 ST160F--1061001-A Recoil Starter Reel 1 6 ST188F-1060...
Page 22 - Installation, Use and Maintenance Cont’d.; WARRANTY
19 REV 6552520110516 ENGLISH 65525 WARRANT Y CHAMPION POWER EQUIPMENT 1 YEAR LIMITED WARRANTY Effective September 1, 2006 . Replaces all undated warranties and all warranties dated before September 1, 2006 . Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon rece...
Page 23 - Emission Control System Warranty
REV 65525-20110516 20 65525 ENGLISH WARRANTY Champion Power Equipment, Inc (CPE), and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U .S . EPA emission regulations . YOUR WARRANT Y RIGHTS ANd OblI...
Page 24 - EMISSION CONTROl SYSTEM WARRANT Y
21 REV 6552520110516 ENGLISH 65525 WARRANTY EMISSION CONTROl SYSTEM WARRANT Y The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty) for 1997 and later model year engines): 1. APPLICABILITY : This warranty sha...
Page 25 - EMISSION-RElATEd PARTS INClUdE THE fOllOWING
REV 65525-20110516 22 65525 ENGLISH WARRANTY EMISSION-RElATEd PARTS INClUdE THE fOllOWING (using those portions of the list applicable to the engine) : TO OBTAIN WARRANTY SERVICE: You must take your CPE engine or the product on which it is installed, along with your warranty registration card or oth...