Champion Power Equipment 40252 - Manuals

REV 40252-20130726 2 40252 ENGLISH This manual uses the following symbols to help differentiate between different kinds of information . The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment .Follow all safety messages to avoid or reduce ...

3 REV 40252-20130726 ENGLISH 40252 Do not use this winch for lifting or moving people or animals . DanGer Keep yourself and others a safe distance to the side of the cable when under tension . DanGer Never step over a cable or near a cable under load . DanGer Read this manual thoroughly before opera...

5 REV 40252-20130726 ENGLISH 40252 Read this owner’s manual before operating your winch . Familiarize yourself with the location and function of the controls and features . Save this manual for future reference . Winch (1) Remote Control – Rocker switch with handlebar mount for powering the rope in ...

REV 40252-20130726 6 40252 ENGLISH asseMbly assembling the Winch This CPE 4500 lb . (2041 kg) winch is designed with a bolt pattern that is standard in this class of winch . Many winch mounting kits are available that utilize this bolt pattern for the most popular UTVs and ATVs . If you cannot find ...

7 REV 40252-20130726 ENGLISH 40252 asseMbly Battery cables should not be drawn taut . Leave some slack for cable movement . CaUTIon Never route electrical cables across any sharpedges, through or near moving parts, or nearparts that become hot . CaUTIon Winch Wiring With some applications the motor ...

REV 40252-20130726 8 40252 ENGLISH asseMbly Wiring Diagram negative (–) Positive (+) negative (– ) black remote Control Positive (+) red red black

9 REV 40252-20130726 ENGLISH 40252 oPeraTIon General Tips for safe operation your 40252 winch is rated at a 4500 lb . capacity in first layer (max) when spooling the first rope layer on the drum . Overloads can damage the winch, motor and/or wire rope . For loads over 2000 lbs . (907 kg .) we recomm...

REV 40252-20130726 10 40252 ENGLISH oPeraTIon Winching Techniques a-Z (a) Take time to assess your situation and plan your pull . (b) Put on gloves to protect your hands .(c) Disengage the clutch to allow free- spooling and also save battery power . (d) Attach the hook strap to the clevis hook .(e) ...

11 REV 40252-20130726 ENGLISH 40252 MaInTenanCe The owner/operator is responsible for all periodic maintenance . lubrication All moving parts within the Electric Winch having been Lubricated using high temperature lithium grease at the factory . No internal lubrication is required . Lubricate Cable ...

REV 40252-20130726 12 40252 ENGLISH sPeCIfICaTIons Performance specifications – Rated Pull 4500 lb . (2041 kg) – Gear Reduction Ratio 166:1 – Motor Permanent Magnet 1 .6 HP/1 .2 kW (12V DC) – Drum Size 2 in . (D) x 4 .9 in . (L) [50 .8 mm (D) x 125 mm (L)] – Cable 1/4 in . (D) x 52 ft . (L) [6 mm (D...

13 REV 40252-20130726 ENGLISH 40252 sPeCIfICaTIons Parts Diagram sPeCIfICaTIons Parts Diagram

REV 40252-20130726 14 40252 ENGLISH Parts list Parts list # Part Number Description Qty 1 450100-BF Motor Assembly-Black Flat 1 2 450001 Coupling, I 1 3 450002 Spring, Coupling 1 4 450003 Coupling, II 1 5 450200-BF Drum Assembly-Black Flat 1 6 450004-BF Gear Housing / End Bearing-Black Flat 1 7 4500...

15 REV 40252-20130726 ENGLISH 40252 TroUbleshooTInG Problem Cause Solution Motor does not turn on Switch Assembly not connected properly Insert Switch Assembly all the way into the connector . Loose battery cable connections Tighten nuts on all cable connections . Contactor malfunctioning Tap contac...

REV 40252-20130726 16 40252 ENGLISH WarranTy WarranT y CHAMPION POWER EQUIPMENT 2 yEAR LIMITED WARRANTy Effective September 1, 2006 . Replaces all undated warranties and all warranties dated before September 1, 2006 . Warranty Qualifications Champion Power Equipment (CPE) will register this warranty...