Page 3 - Portable Power Generator; Champion Power Equipment Support
Introduction Rev 40008-20070425 1 Introduction Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. Portable Power Generator This u...
Page 4 - Manual Conventions; DANGER; WARNING; CAUTION; NOTE
Manual Conventions 2 Rev 40008-20070425 Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messa...
Page 5 - When servicing the generator:
Safety Rules Rev 40008-20070425 3 Safety Rules WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer...
Page 6 - Safety Rules; When adding or removing fuel
Safety Rules 4 Rev 40008-20070425 DANGER Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. When adding or removing fuel Turn the generator off and...
Page 7 - Generator; (8) Oil Filler Cap – Check and fill engine
Controls and Features Rev 40008-20070425 5 Controls and Features Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator (1) Fuel Tank – 4.0 gallon capacity fuel tank....
Page 8 - Controls and Features; Power Panel; (1) Keyed Ignition – Turn the key to the
Controls and Features 6 Rev 40008-20070425 Power Panel (1) Keyed Ignition – Turn the key to the “Start” position to start the generator. Turn to the “Off” position to turn off the generator. (2) Trigital Meter – Three mode digital meter for running hours, voltage and hertz. (3) Circuit Breakers – Pr...
Page 9 - Parts Included
Controls and Features Rev 40008-20070425 7 Parts Included Your Model 40008 Electric Start Gasoline Powered Generator ships with the following parts: Wheel Kit Axle 1 piece Solid Wheel 2 pieces Vibration Mounts 2 pieces Handle 1 piece Support Leg 1 piece Bolt Kit Wheel Retaining Pins 2 pieces Flat Wa...
Page 10 - Assembly; Install the Wheel Kit
Assembly 8 Rev 40008-20070425 Assembly Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Pleas...
Page 12 - Operation; Generator Location; Starting the Engine
Operation 10 Rev 40008-20070425 Operation Generator Location Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. This generator must have at least five feet...
Page 13 - Stopping the Engine
Operation Rev 40008-20070425 11 Stopping the Engine 1. Turn off and unplug all electrical loads. Never start or stop the generator with electrical devices plugged in or turned on. 2. Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator. ...
Page 14 - Wattage Reference Chart
Operation 12 Rev 40008-20070425 Wattage Reference Chart Use the chart to determine approximate wattage requirements for your equipment. NOTE Starting watts can exceed three times the running watts. The values in the following table are approximate. Refer to your tool or appliance for actual wattage ...
Page 16 - Maintenance; Spark Arrester; Adjustments; Generator Maintenance
Maintenance 14 Rev 40008-20070425 Spark Arrester 1. Allow the engine to cool completely before servicing the spark arrester. 2. Remove the two screws holding the cover plate which retains the end of the spark arrester to the muffler. 3. Remove the spark arrester screen. 4. Carefully remove the carbo...
Page 17 - Engine Storage
Storage Rev 40008-20070425 15 Storage The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines. Engine Storage 1. Allow the engine to cool completely before storage. 2. Clean the engine according t...
Page 18 - Specifications
Specifications 16 Rev 40008-20070425 Specifications Engine Specifications Engine 6.5 HP OHV CPE CARB & EPA certified Generator Specifications Running Wattage 3500 Watts Starting Wattage 4000 Watts AC Load 120 V Phase Single Frequency 60 Hz Fuel Capacity 4 gallons (15 L) Weight 119 lbs. (54 kg) H...
Page 19 - Parts Diagram
Page 20 - Parts List
Specifications 18 Rev 40008-20070425 Parts List No Parts# Description Qty 1 ST07FD-107-0001 Fuel Meter 1 2 GB1667-S5-6 Screw M5×6 2 3 ST07FD-107-0002 Fuel Tank Cap 1 4 ST07FD-107-0003 Fuel Tank Cap Seal 1 5 ST07FD-107-0004 Fuel Filter 1 6 ST168FD-107-0001 Fuel Tank 1 7 GB5781-B6-16 Bolt M6×16 4 8 ST...
Page 22 - Wiring Diagram
Specifications 20 Rev 40008-20070425 Wiring Diagram
Page 24 - Warranty; Warranty Qualifications
Warranty 22 Rev 40008-20070425 Warranty CHAMPION POWER EQUIPMENT 1 YEAR LIMITED WARRANTY Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006. Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of ...
Page 25 - Contact Information
Warranty Rev 40008-20070425 23 A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit. This warranty gives you certain legal rights whic...
Page 26 - Emission Control System Warranty
Warranty 24 Rev 40008-20070425 Champion Power Equipment, Inc (CPE), The California Air Resources Board (CARB) and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of Calif...
Page 27 - GENERAL EMISSIONS WARRANTY COVERAGE
Warranty Rev 40008-20070425 25 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty) for 1995 and later model year California small off-road engines (for other states, 1997 an...
Page 28 - Systems covered by this warranty Parts Description
Warranty 26 Rev 40008-20070425 i. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a C...