Page 2 - Have questions or need assistance?; Call our Customer Care Team Toll-Free at:; AN IMPORTANT MESSAGE ABOUT TEMPERATURE:
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover. Have questions or need assistance? Do not return this product to the store ! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more info: • Produc...
Page 3 - TABLE Of CONTENTS; Recoil Start; PORTABLE GENERATOR
100105 TABLE Of CONTENTS Introduction 1 Introduction 1 Portable Power Generator 1 Accessories 1 This Booklet 1 Manual Conventions 2 Safety Rules 3 Controls and Features 5 Generator 5 Power Panel 6 Parts Included 7 Wheel Kit 7 Other 7 Assembly 8 Remove the Generator from the Shipping Carton 8Install ...
Page 4 - ENGLISH; Introduction; Model Number; INTRODUCTION
1 REV 100105-20140625 ENGLISH 100105 Introduction Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. Portable Power Generator Thi...
Page 5 - MANUAL CONVENTIONS; CAUTION; DANGER; WARNING
REV 100105-20140625 2 100105 ENGLISH This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment.Follow all safety messages to avoid or reduce ...
Page 6 - SAfETy RULES; When servicing the generator:
3 REV 100105-20140625 ENGLISH 100105 SAfETy RULES Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. Operate generator outdoors onl...
Page 7 - When adding or removing fuel :
REV 100105-20140625 4 100105 ENGLISH SAfETy RULES Improper treatment or use of the generator can damage it, shorten its life and void your warranty. Use the generator only for intended uses.Operate only on level surfaces.DO NOT expose generator to excessive moisture, dust, or dirt.DO NOT allow any m...
Page 8 - Generator; CONTROLS AND fEATURES
5 REV 100105-20140625 ENGLISH 100105 Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. (1) Fuel Tank – 3.4 gallon (13 L) capacity fuel tank. (2) Choke Lever – Used to star...
Page 9 - Power Panel
REV 100105-20140625 6 100105 ENGLISH Power Panel CONTROLS AND fEATURES (1) Engine Switch – Flip the switch to the “On” position and pull the recoil starter to start the generator. Turn to the “Off” position to turn off the generator. (2) Voltmeter – Displays the output voltage of the generator. (3) ...
Page 10 - Parts Included; Wheel Kit
7 REV 100105-20140625 ENGLISH 100105 Parts Included Your 100105 gasoline powered generator ships with the following parts: Wheel Kit – 8 in. Wheel 2 – Bushing 2 – Flange Bolt (M10x105 for Wheel) 2 – Flat Washer Ø10 2 – Lock Nut (M10) 2 – Support Leg w/ Vibration Mounts 1 – Flange Bolt (M8x16 for Sup...
Page 11 - Remove the Generator from the Shipping Carton; ASSEMBLy; Install the Handle
REV 100105-20140625 8 100105 ENGLISH Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation.If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please h...
Page 12 - Add Engine Oil; Add Engine Oil Cont’d.
9 REV 100105-20140625 ENGLISH 100105 ASSEMBLy Add Engine Oil Add Engine Oil Cont’d. 1. Place the generator on a fl at, level surface. 2. Remove oil fi ll cap /dipstick to add oil.3. Add up to 0.6 qt. (0.6 L) of oil and replace oil fi ll cap/dipstick. DO NOT OVERFILL. 4. Check engine oil level daily ...
Page 13 - Grounding; Add fuel
REV 100105-20140625 10 100105 ENGLISH ASSEMBLy Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock. A ground terminal connected to the frame of the generator has been provided on the power panel. For remote grounding, connect of a length of hea...
Page 14 - Generator Location; OPERATION; Surge Protection
11 REV 100105-20140625 ENGLISH 100105 Generator Location NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority. In some areas, ...
Page 15 - Connecting Electrical Loads; Stopping the Engine; NOTE; Starting the Engine; NOTE
REV 100105-20140625 12 100105 ENGLISH Connecting Electrical Loads 1. Let the engine stabilize and warm up for a few minutes after starting 2. Plug in and turn on the desired 120 Volt AC single phase, 60 Hz electrical loads. – DO NOT connect 3-phase loads to the generator. – DO NOT connect 50 Hz load...
Page 16 - Do Not Overload Generator; Capacity; Power Management
13 REV 100105-20140625 ENGLISH 100105 Do Not Overload Generator Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes. 1. Select the electrical devices you plan on running at the same time. 2. Total the running watts of these items. This is the am...
Page 17 - Air filter; Engine Maintenance; Oil; MAINTENANCE AND STORAGE
REV 100105-20140625 14 100105 ENGLISH Air filter 1. Remove the snap-on cover holding the air fi lter to the assembly. 2. Remove the foam element. 3. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth. 4. Saturate in clean engine oil. 5. Squeeze in a clean, absorbent cloth to...
Page 18 - Maintenance Schedule; Cleaning; Spark Arrester
15 REV 100105-20140625 ENGLISH 100105 Maintenance Schedule Follow the service intervals indicated in the following maintenance schedule. Service your generator more frequently when operating in adverse conditions. Contact our help line at 1-877-338-0999 to locate the nearest Champion Power Equipment...
Page 19 - Generator Maintenance; Storage; Generator Storage; Generator Storage Cont’d.
REV 100105-20140625 16 100105 ENGLISH MAINTENANCE AND STORAGE Generator Maintenance Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, d...
Page 20 - SPECIfICATIONS
17 REV 100105-20140625 ENGLISH 100105 Oil Use 10W-30 automotive oil.Oil capacity is up to 0.6 qt (0.6 L).DO NOT OVERFILL.Please reference the following chart for recommended oil types for use in the generator. fuel Fuel capacity is 3.4 gallons (13 L). Use regular unleaded gasoline with a minimum oct...
Page 21 - Wiring Diagram; AVR
REV 100105-20140625 18 100105 ENGLISH Wiring Diagram SPECIfICATIONS C IRCU IT BREAKER G E N E R ATO R B LO CK G W R B Y L IN D IG O BLACK W H ITE W H IT E G R EE N G R EE N YE LL O W W H IT E BLU E G /Y G R EEN WH ITE R E D In W/ L B LA C K YE LLOW B LU E Br W/ G B /W B R O W N IG N IT IO N C O IL S...
Page 22 - Parts Diagram
19 REV 100105-20140625 ENGLISH 100105 Parts Diagram SPECIfICATIONS 1 2 3 4 5 6 7 8 9 1 0 11 12 13 14 15 16 17 18 19 20 21 22 23 16 24 25 26 27 28 32 27 3 3 3 4 3 5 3 6 3 7 3 8 17 22 3 9 4 0 4 1 42 43 44 45 13 4 6 4 7 4 8 56 57 58 5 9 65 66 7 1 2 7 7 3 7 4 75 71 7 8 79 80 8 1 7 6 77 8 2 8 3 8 4 85 86...
Page 23 - Parts List
REV 100105-20140625 20 100105 ENGLISH Parts List # Part Number Description Qty 1 26.404 Engine 1 2 122.190005.00 Rubber, Fore- Cover, B 1 3 122.190005.01 Rubber, Fore- Cover, A 1 4 123.191100.21 Rotor Assembly, Al, 120 mm, CSA 1 5 2.08.022 Flange Bolt M8 ×242 1 6 1.96.08 Washer Ø8 1 7 1.7244.08 Lock...
Page 24 - Engine Parts Diagram
21 REV 100105-20140625 ENGLISH 100105 Engine Parts Diagram SPECIfICATIONS 1 2 3 4 5 6 7 8 9 10 12 13 25 26 27 29 30 32 35 37 38 12 40 41 42 43 44 46 47 21 22 23 24 31 34 36 39 53 52 45 51 50 49 55 56 57 58 54 60 62 61 63 65 66 67 68 69 70 71 72 74 25 75 1 93 94 95 92 91 90 97 78 79 80 82 83 84 85 86...
Page 26 - TROUBLESHOOTING; for further technical support :
23 REV 100105-20140625 ENGLISH 100105 Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Generator will not start;Generator starts but runs roughly Low oil level Fill crankcase to the proper levelPla...
Page 27 - Installation, Use and Maintenance Cont’d.; WARRANTy
REV 100105-20140625 24 100105 ENGLISH WARRANT y CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as p...