Beckett CF 500/800 - Manuals

Page 2 - Instruction Manual; Hazard definitions; High altitude installations; — Accepted

2 Form 6104 BCF5-R0301 Instruction Manual – Model CF500/CF800 Oil Burner Please . . . read this page first Hazard definitions The following will be used throughout this manual to bring attention to hazards and their risk factors, or to special information. D e n o t e s p r e s e n c e o f a h a z a...

Page 3 - Contents; Warranty; Agency approvals

3 Form 6104 BCF5-R0301 Instruction Manual – Model CF500/CF800 Oil Burner Contents Please . . . read this page first ................ 2 Pre-installation checklist ........................... 4 Mount the burner .......................................... 6 Connect fuel line(s) ............................

Page 4 - Pre-installation checklist; level with or higher than; fuel unit —; If fuel supply is; below; the fuel unit —; Table 1 - Nozzle capacities; Rated

4 Form 6104 BCF5-R0301 Instruction Manual – Model CF500/CF800 Oil Burner Pre-installation checklist ❏ Combustion air supply • The burner requires combustion air and ventilation air for reliable operation. Assure that the building and/or com-bustion air openings comply with National Fire ProtectionSt...

Page 5 - Verify firing rate; Verify air tube; Figure 1 - Min. Combustion chamber dimensions; Figure 2 - Air tube mounting dimensions

5 Form 6104 BCF5-R0301 Instruction Manual – Model CF500/CF800 Oil Burner ❏ Verify firing rate • Refer to appliance manufacturer’s instructions (if avail- able) for firing rate and nozzle selection. Otherwise, themaximum recommended firing rate for the burner dependson the length of the firing chambe...

Page 6 - Mount the burner; non-pressure firing flange; pressure-firing flange; Mount air tube to burner; Figure 4 - Nozzle and nozzle line assembly

6 Form 6104 BCF5-R0301 Instruction Manual – Model CF500/CF800 Oil Burner Mount the burner ❏ Mount flange(s) on air tube • This section does not apply to burners with welded flanges. • Do not install air tube on burner. • For non-pressure firing flange , refer to Figure 3 : Install gasket (item a ) a...

Page 7 - Figure 5 - Nozzle line assembly in burner; Legend; Figure 6 - Adjusting plate assembly; Install nozzle line assembly; Set dimension Z; do not loosen acorn nut; Insert burner

7 Form 6104 BCF5-R0301 Instruction Manual – Model CF500/CF800 Oil Burner Figure 5 - Nozzle line assembly in burner Legend c acorn nut d fastener e Indicator adjusting plate f Secondary adjusting plate Figure 6 - Adjusting plate assembly ❏ Install nozzle line assembly • Insert the nozzle line assembl...

Page 8 - Fuel unit by-pass plug; Oil supply/return lines

8 Form 6104 BCF5-R0301 Instruction Manual – Model CF500/CF800 Oil Burner Connect fuel line(s) Install the oil lines using the followingguidelines. Failure to comply could lead toequipment damage and present a risk of severepersonal injury, death or substantial propertydamage due to leakage of oil an...

Page 9 - Table 3 – Fuel unit gearset capacities; Burner fuel flow; Figure 8 – Two-pipe oil flow with “B” pump

9 Form 6104 BCF5-R0301 Instruction Manual – Model CF500/CF800 Oil Burner Table 3 – Fuel unit gearset capacities ❏ Burner fuel flow • One-pipe systems – See Figure 7 for the fuel flow path. • Oil supply connects to one of the fuel unit inlet ports. • Two-pipe systems – See Figure 8 for the fuel flow ...

Page 10 - Figure 9a – Typical wiring; Sequence of operation — typical

10 Form 6104 BCF5-R0301 Instruction Manual – Model CF500/CF800 Oil Burner Figure 9a – Typical wiring Wire the burner — R7184 Install the burner and all wiring in accordance with theNational Electrical Code and all applicable local codes orrequirements.Wire the burner in compliance with all instructi...

Page 11 - Figure 9b – Alternate wiring R8184

11 Form 6104 BCF5-R0301 Instruction Manual – Model CF500/CF800 Oil Burner Wire the burner — R8184 (alternate) Install the burner and all wiring in accordance with theNational Electrical Code and all applicable local codes orrequirements. Wire the burner in compliance with all instructions providedby...

Page 12 - Z dimension; Initial head position; Initial air settings; Table 4 – Initial indicator adjustment plate settings; Prepare the burner for start-up; Table 5 – Initial air settings; Set appliance limit controls

12 Form 6104 BCF5-R0301 Instruction Manual – Model CF500/CF800 Oil Burner ❏ Z dimension • Should be set per these instructions (see page 7). The acorn nut ( Figure 6 , item c , page 7) should never be loosened once the Z dimension is initially set. ❏ Initial head position • The indicator plate assem...

Page 13 - Starting the burner and venting air; Priming the pump; While the ignition is on, press and release the reset button; Resetting from restricted lockout; LED Indicator key

13 Form 6104 BCF5-R0301 Instruction Manual – Model CF500/CF800 Oil Burner Start the burner Do not proceed unless all prior steps in thismanual have been completed. Failure tocomply could result in severe personal injury,death or substantial property damage. Do not attempt to start the burner when ex...

Page 14 - Maintenance and service; Monthly maintenance; Annual service; continued; Set air adjusting plate; Example

14 Form 6104 BCF5-R0301 Instruction Manual – Model CF500/CF800 Oil Burner Maintenance and service The burner must be serviced at least annually by a qualified service technician to assure continued reliableoperation. Operation and adjustment of the burner requires technical knowledge and the use of ...

Page 15 - Replacement parts; Figure 10 – Adjustable mounting plates for CF500/CF800

15 Form 6104 BCF5-R0301 Instruction Manual – Model CF500/CF800 Oil Burner Replacement parts Figure 10 – Adjustable mounting plates for CF500/CF800 Item Part name Description Part number 1 Air tube Refer to Figure 2, page 5 2 Flange kit Refer to Figure 10, below 3 Electrode assembly Specify 4 Air shu...