Page 2 - Be Aware of Hazard Definitions; Danger; NOTICE
2 Be Aware of Hazard Definitions Denotes presence of a hazard which, if ignored, will result in severe personal injury, death or property damage Danger Denotes presence of a hazard which, if ignored could result in severe personal injury, death or substantial property damage. Warning Denotes the pre...
Page 3 - Table of Contents
3 Table of Contents Ratings and Data………………………………………………………………………4 Clearances……………………………………………………………………..............5 Ventilation and Combustion Air………………………………………………………5 Boiler Assembly……………………………………………………………….............6 Temperature control Installation and Adjustment Boiler Trim Piping Jacket In...
Page 4 - Ratings and Data
4 Ratings and Data Boiler Model No. SL375 SLD375 SL4100 SLD4100 SL5125 SLD5125 SL6150 SL7175 Firing Rate - #2 Fuel 0.75 0.75 1.00 1.00 1.25 1.25 1.50 1.75 Input BTU/HR 105,000 105,000 140,000 140,000 175,000 175,000 210,000 245,000 DOE Capacity BTU/HR 91,000 91,000 122,000 122,000 153,000 153,000 18...
Page 5 - Installation Clearances; WARNING; Minimum clearances to combustible construction are as follows:; FLUE CONNECTOR SINGLE WALL VENT PIPING - 9 IN.; Ventilation and Combustion Air; MUST NOT BE OBSTRUCTED
5 Installation Clearances Boilers in rooms shall be installed with the clearances from combustible materials not less than indicated below. Combustible materials are those made of or surfaced with wood, compressed paper, plant fibers, plastics, or other material that will ignite and burn, whether fl...
Page 6 - Boiler Assembly; LOCATE BOILER...; PROVIDE A LEVEL; THE PACKAGED BOILER IS SHIPPED IN TWO PACKAGES; THE KNOCK DOWN BOILER IS SHIPPED IN THREE PACKAGES
6 hundred (100) square inches. These openings must freely communicate with the interior areas having adequate infiltration from the outside. When the boiler is installed in a confined space and all air is provided from the outdoors, the confined space shall be provided with two permanent openings, o...
Page 7 - Temperature Controls Installation and Adjustment; Boiler Trim Piping
7 the crated boiler to the carrier in good condition. ANY CLAIMS FOR DAMAGE OR SHORTAGE IN SHIPMENT MUST BE FILED IMMEDIATELY against the carrier by the consignee. Temperature Controls Installation and Adjustment 1. After cabinet installation is complete install the temperature control on the right ...
Page 8 - Jacket installation
8 Jacket installation 1. Open Cabinet Parts Box Check for damages. Damage claims must be filed immediately with carrier. 2. Install the (4) 3/4” OD x 1-9/16” bottom bracket spacers onto the tie rods, followed by the bottom brackets, with the tabs pointing outward, which are fastened in place with th...
Page 9 - Low water cut off
9 System Piping Important… INSTALLATION MUST BE PERFORMED BY TECHNICALLY QUALIFIED SERVICEMEN SOLAIA BOILERS HAVE A MAXIMUM OPERATING PRESSURE OF 58PSI NOTE: If normal operating pressures are greater than 30psi please contact the manufacturer for required trim. Pipes that are connected to boiler fit...
Page 10 - VENTING; Chimney; Chimney Relining
10 VENTING Failure to follow all instructions can result in flue gas spillage and carbon monoxide emissions, causing severe personal injury or death. All chimneys must meet the requirements of NFPA 211 and NFPA 31 WARNING Chimney The boiler must be connected to an adequate chimney or an approved ven...
Page 11 - Chimney Connector
11 Evidence of potential or existing chimney damage should be determined by visual inspection of the chimney and liner. Exterior indicators such as missing or loose mortar/bricks, white deposits on the brick or water stains on the interior building walls should be investigated further. The operation...
Page 12 - Caution; The vent must be
12 With the burner operating, use a draft gauge to adjust the regulator to the proper setting (see instructions enclosed with draft gauge to adjust the regulator to the proper setting). When the burner air supply and draft are properly adjusted, the draft in the flue should be a negative .02" W....
Page 15 - DIRECT VENT OIL BURNERS; Riello Burners; The factory set post purge timing should be set at; Beckett Burners; Burner Installation
15 DIRECT VENT OIL BURNERS Riello Burners All Riello direct vent burners are shipped with the nozzle for the SLD375 installed. A separate nozzle is included in the burner carton for the SLD4100 and SLD5125. See the burner set up page or the Installer Serviceman Label attached to the boiler. for the ...
Page 16 - Oil Tank and Piping; ELECTRICAL WIRING MUST CONFORM TO THE NATIONAL ELECTRICAL CODE,
16 Oil Tank and Piping Oil tanks and piping should be installed in accordance with the National Board of Fire Underwriters and local codes. Connection of the flexible oil line to burner must be positioned to permit easy opening of the burner swing door. Use continuous heavy walled copper tubing with...
Page 19 - Swing Door; Opening the Door; junction box and place it in the knock out marked number 2.; Operation; Sequence of Operation
19 Swing Door Opening the Door 1. Turn off power to boiler. 2. Allow boiler to cool down. 3. Unplug the burner power cable at factory-supplied burner Molex plug electrical disconnect. 4. Lift the front jacket panel up and off the boiler. 5. Remove the four nuts from swing door studs. 6. Swing open b...
Page 20 - Warning...; Use; Burner Adjustments
20 Carlin 90200A Temperature Control 1. The Carlin 90200A temperature control functions as a high limit only. Start-Up Warning… Use only … No. 2 fuel oils . Note: Do not attempt to start the burner if excess oil has accumulated. Note: Do not use gasoline, crankcase draining or any oil containing gas...
Page 22 - Maintenance; IMPORTANT
22 1. High limit control - Remove the temperature control cover as needed and note temperature setting. With the burner running reduce the high limit setting until the burner shuts off. Return the high limit to its original setting. 2. To check the primary control and flame sensor shut off oil suppl...
Page 23 - Vent System; Danger...
23 2. Clean nozzle assembly and all air handling parts. 3. Check spacing and condition of ignition electrodes. Clean and replace as required. 4. Nozzles should be inspected every year for plugged orifices. If it is necessary to replace the nozzle, use only the specified nozzle to be sure that the re...
Page 24 - Trouble Shooting Guide; Burner Will Not Start
24 Trouble Shooting Guide Burner Will Not Start Thermostat Set Above Room Temperature High Limit Set on Aquastat to 180 Deg. Min. 110 Volts between L1 and L2 at Aquast at 110 Volts between B1 and B2 at Aquastat 110 Volts at Burner Refer to Oil Burner Manual Adjust Thermostat Adjust High Limit Check ...
Page 25 - Burner Goes Off On Safety
25 Burner Goes Off On Safety Oil Tank Full Bleed Oil Lines Oil Flows Freely Air in Oil Lines Pump Pressure to Burner Spec. Spark Established Nozzle Clean Matches Burner Setting Air Setting Match Preliminary Settings Fill Tank Fuel Supply Valves Open Open All Supply Valves Oil Filter Clean Pump Strai...
Page 27 - Solaia Residential Cast Iron Boiler Warranty
27 Solaia Residential Cast Iron Boiler Warranty First Year Limited Warranty for Solaia Residential Cast Iron Water Boilers Boyertown Furnace warrants that its residential cast iron water boilers are free from defects in material and workmanship under normal usage for one year from the date of origin...
Page 28 - Installation and Service Check List
28 Installation and Service Check List Boiler Model: _______________________ Serial No.: ____________________ Installation Date: ______________________ Installer Name: ________________________ Phone No.: ____________________ Boiler Installation □ □ Boiler and burner wired per wiring diagram and Nati...
Page 29 - Warranty Registration
29 -----------------Cut and Return This Form or register online at www.boyertownfurnace.com----------------- Warranty Registration Boyertown Furnace Co. P.O. Box 100 Boyertown, PA 19512 Date Installed: ___________________________ Boiler Model No._________________________ Serial Number: _____________...
