Page 2 - IMPORTANT NOTES FOR INSTALLATION AND OPERATION; Do not obstruct the flow of combustion and ventilation air.
2 IMPORTANT NOTES FOR INSTALLATION AND OPERATION It is recommended that this manual be read thoroughly and that all instructions be followedcarefully. This is the safety alert symbol. It is used to alert you to potentialpersonal injury hazards. Obey all safety messages that follow thissymbol to avoi...
Page 4 - SERVICE CONNECTIONS; DIMENSIONS
4 1.0 SERVICE CONNECTIONS KLS-20G -Total 100,000 BTU. One 1" male connection (for location, see drawing below.) Natural Propane Required operating pressure: Natural Gas 4" W.C.; Propane Gas 10" W.C - Total 100,000 BTU. One 1" male connection. (for location, see drawing below.) Natura...
Page 5 - INSTALLATION CODES AND STANDARDS; National; EXHAUST FANS AND CANOPIES; : Canopies are set over ranges, ovens and kettles for; SIDES - 6 INCHES
5 2.0 INSTALLATION INSTALLATION CODES AND STANDARDS Installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 , or the Natural Gas and Propane Installation Code, CSA B149.1 , as applicable. 1. The appliance and its individual s...
Page 6 - connect to any other gas type.
6 2.0 INSTALLATION (Continued) TO INSTALL 1. Uncrate carefully. Report any hidden freight damage to the freight company immediately. 2. Set the unit in place. Be certain to maintain minimum clearances as stated above. 3. To level the unit use a spirit level in all directions on the top of the kettle...
Page 7 - or the; Natural Gas and Propane Installation Code CSA B149.1; WATER CONNECTION
7 2.0 INSTALLATION (Continued) Purge the supply line to clean out any dust, dirt, or other foreign matter before connecting theline to the unit. It is recommended that an individual manual shut off valve be installed in thegas supply line to the unit. Use pipe joint compound which is suitable for us...
Page 10 - PERFORMANCE CHECK
10 3.0 PERFORMANCE CHECK The following items should be checked before or within the first 30 days of operation by aqualified service technician. 1.0 Verify correct gas type. 2.0 Verify correct voltage, cycle and phase. 3.0 Gas pressure. 4.0 Internal gas connections. 5.0 Internal electrical connectio...
Page 11 - GAS CONTROL INSTRUCTIONS:; Appliance does not require “Lighting” the pilot with a flame.
11 4.0 OPERATION WARNING: In the event of main burner ignition failure, a 5 minutepurge period must be observed prior to re-establishing ignitionsource. WARNING: In the event you smell gas, shut down equipment at themain shut off valve and contact the local gas company or gassupplier for service. CA...
Page 12 - STANDBY; COMPLETE; Place power on switch and thermostat to “OFF” position.; RELIGHTING
12 in the gas line) may require the unit to be turned off and immediately back onnumerous times after each lockout period until the air is purged from the gas line. B. SHUTDOWN STANDBY 1. Place power on switch and thermostat to “OFF” position. COMPLETE 1. Place power on switch and thermostat to “OFF...
Page 13 - SPARK IGNITER FAILURE:; Turn thermostat to OFF position completely counterclockwise.; WAIT A MINIMUM OF 5 MINUTES BEFORE PROCEEDING.
13 4.0 OPERATION (Continued) SPARK IGNITER FAILURE: In the event the spark igniter module fails the unit may still be operated by carefully followingthese instructions. 1. Turn thermostat to OFF position; completely counterclockwise. 2. Turn power switch to OFF position. 3. WAIT A MINIMUM OF 5 MINUT...
Page 15 - DAILY OPERATION; Do not use salt to clean the kettle. This will scratch the surface.
15 4.0 OPERATION (Continued) DAILY OPERATION Daily operation should consist of turning on the power switch and setting the thermostat for thedesired temperature. It is recommended the kettle be preheated prior to use. Milk or egg based products should beplaced in the kettle before heating, however, ...
Page 17 - perform maintenance and repairs.; It is; NOT RECOMMENDED; to use cleaning agents that are corrosive.
17 5.0 MAINTENANCE Contact the factory, the factory representative or a local service company to perform maintenance and repairs. WARNING: Disconnect the power supply to the appliance beforecleaning or servicing. Daily: 1. Wash exposed cleanable areas. Monthly: 1. Clean around burner air mixers, lou...
Page 18 - CLEANING INSTRUCTIONS; WARNING: Never spray water into electric controls or components!; Wipe the exterior of the kettle with a clean, damp cloth.
18 5.0 MAINTENANCE (Continued) CLEANING INSTRUCTIONS WARNING: Disconnect the power supply to the appliance beforecleaning or servicing. WARNING: Never spray water into electric controls or components! CAUTION: The equipment and its parts are hot. Use care whenoperating, cleaning and servicing. CAUTI...
Page 19 - Leave the draw-off valve open when the kettle is not in use.; DAIRY DRAW-OFF VALVE CLEANING; Use a soft cloth or soft brush and clean all surfaces.
19 5.0 MAINTENANCE (Continued) CLEANING INSTRUCTIONS (Continued) DRAW-OFF VALVE CLEANING 1. If equipped with a tangent draw-off valve, turn the large hex nut on the draw-off valve counterclockwise until it is completely disengaged from the threads. Grasp the valve knoband slowly pull out the valve s...
Page 20 - and allow one hour before using the appliance to cook.; STAINLESS STEEL
20 5.0 MAINTENANCE (Continued) CLEANING INSTRUCTIONS (Continued) WHAT TO DO IF SURFACE RUST APPEARS Metal utensils should never be used as they will scratch the surface of the equipment and rustmay begin to form. To remove surface accumulation of rust from the inadvertent use of suchutensils, the fo...
Page 22 - Top view of gas control
22 6.0 SERVICE WARNING: Disconnect unit from power supply before cleaning orservicing appliance. GENERAL When any difficulty arises always check that the unit has been connected to the gas supply typeand voltage for which it was supplied. This can be done by examining the serial plate on thelower ri...
Page 23 - MODEL NATURAL PROPANE; Figure 2 - Proper flame adjustment
23 6.0 SERVICE (Continued) The front burner shield should be removed to see the pilot. The pilot should be adjusted asfollows: Adjust the pilot burner flame The pilot flame should envelop 3/8 to ½ inch[10 to 13 mm] of the igniter-sensor tip.Refer to Figure 2. To adjust the pilot flame: 1. Remove the...
Page 25 - cold water through it and repeat steps 3 - 6.
25 6.0 SERVICE (Continued) PRESSURE SWITCH (Continued) 1. Pressure relief valve opening, especially on preheat from a cold start to 275 degrees Fahrenheit (135 E C) (pressure switch set too high). 2. Burners are being shut down by pressure switch, not the thermostat. (Pressure switch set too low.) T...
Page 26 - ADDING WATER; Unit should be completely cold and off.; Model; Gallons; RE-ESTABLISHING VACUUM
26 6.0 SERVICE (Continued) ADDING WATER It may be necessary to replenish water in the jacket when the low water indicator comes on. Doso as follows: S Unit should be completely cold and off. S For reference, the total amount of distilled water contained in each unit, and amount to beadded in a low w...
Page 27 - CONVERTING BETWEEN NATURAL AND PROPANE GAS
27 with a continuity tester. If the fuse is good, check the main power circuit breaker, which shouldbe external to the kettle. 6.0 CONVERTING BETWEEN NATURAL AND PROPANE GAS WARNING: Fire or explosion hazard can cause property damage,severe injury, or death. 1. Do not attempt to use a gas control se...
Page 28 - Top view of gas control.; Figure 2
28 6.0 SERVICE (Continued) CONVERTING BETWEEN NATURAL AND PROPANE GAS (Continued) Figure 1 Top view of gas control. Figure 2 Installation of conversion kitin regulated gas control.
Page 29 - Unit will not come on
29 TROUBLESHOOTING PROBLEM LOOK FOR Unit will not come on - Power switch is off. - Unit not plugged in. - Main power supply off. - Bad electronic module. - Bad low water control. - Bad spark igniter. - Bad intermittent pilot burner. - Fuse in unit blown. Unit will turn on electrically but will not h...
Page 30 - Excessive flame rollout on ignition, carboning
30 TROUBLESHOOTING: PROBLEM LOOK FOR Excessive flame rollout on ignition, carboning - Natural gas unit on propane. - Excessive gas pressure. - Incorrect orifice size. - Faulty regulator in gas control. Unit slow to preheat and slow to recover - Propane gas on natural. - Low gas pressure. - Incorrect...
Page 32 - Clear yellow liquid. Odourless. Avoid temperatures above 450
32 S HAZARDS IDENTIFICATION EMERGENCY OVERVIEW POTENTIAL HEALTH EFFECTS (See Section 11 for toxicological data.) EYE: May cause slight transient (temporary) eye irritation. Corneal injury is unlikely. Mists may cause eye irritation. SKIN CONTACT: Prolonged contact is essentially nonirritating to ski...
Page 36 - HAZARDOUS POLYMERIZATION: Will not occur.; TOXICOLOGICAL INFORMATION; (See Section 3 for Potential Health Effects. For; ECOLOGICAL INFORMATION; (For detailed Ecological data, write or call the address or; DISPOSAL CONSIDERATIONS; (See Section 15 for Regulatory Information)
36 HAZARDOUS DECOMPOSITION PRODUCTS: Hazardous decomposition products dependupon temperature, air supply and the presence of other materials. HAZARDOUS POLYMERIZATION: Will not occur. 11. TOXICOLOGICAL INFORMATION (See Section 3 for Potential Health Effects. For detailed toxicological data, write or...
Page 37 - (Not meant to be all-inclusive – selected regulations
37 local laws and regulations. Regulations may vary in different locations. Wastecharacterizations and compliance with applicable laws are the responsibility solely of the wastegenerator. THE DOW CHEMICAL COMPANY HAS NO CONTROL OVER THEMANAGEMENT PRACTICES OR MANUFACTURING PROCESSES OF PARTIES HANDL...
Page 39 - CANADIAN REGULATIONS; This product is not a “Controlled Product” under WHMIS.; OTHER INFORMATION; MSDS STATUS: Revised to 16 section format.
39 CANADIAN REGULATIONS WHMIS INFORMATION: The Canadian Workplace Hazardous Materials Information System(WHMIS) Classification for this product is: This product is not a “Controlled Product” under WHMIS. CANADIAN ENVIRONMENTAL PROTECTION ACT (CEPA) This product contains one or more substances which ...
