Yamaha 107- User Manual

Yamaha 107

Yamaha 107– User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – Safety Precautions; Safety Symbols; Read and make sure that you understand; Optional Springs
  • Page 3 – Clamping tool Ø24
  • Page 4 – Parts in the same order as in chapter 2.5; Install the Cartridge Assembly into the Fork Leg; Note the number of turns.; Remove the Front Fork
  • Page 5 – Disable the Hydraulic Stop; Note the order and the direction of the parts.; Remove cartridge from fork leg; Loosen the top cap from the shaft.
  • Page 6 – Replace Base Valve Piston (Compression)
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Öhlins Racing AB

Box 722

S-194 27 Upplands Väsby, Sweden

Phone +46 8 590 025 00

fax +46 8 590 025 80

© Öhlins Racing AB. All rights
reserved.
Any reprinting or unauthorized use
without the written permission of
Öhlins Racing AB is prohibited.

www.ohlins.com

Öhlins products are subject to

continuous improvement and
development, therefore, although
these instructions include the most
up-to-date information available at
the time of printing, minor updates
may occur.

To find the latest information, please

contact your Öhlins distributor.

Please consult your Öhlins dealer if

you have any questions regarding

the contents in this document

.

Front Fork Piston Kit for Yamaha R6

FPK 107

Mounting Instructions

Pcs

Compression Piston Assembly

2

Rebound Piston Assembly

2

Öhlins Sticker (60x23) white 00191-32 2
Öhlins Sticker (60x23) blue

00191-33 2

Before installing this product, check the
contents of the kit. If anything is missing, please
contact your Öhlins dealer.

Kit Contents

Warning!

This kit should only be installed by an authorized
Öhlins Centre. The installation procedure
requires special Öhlins tools.

Part no. FPK 107_1

Issued 2009-03-24

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Summary

Page 2 - Safety Precautions; Safety Symbols; Read and make sure that you understand; Optional Springs

1 10 Safety Precautions Set-up Data © Öhlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the written permission of Öhlins Racing AB is prohibited. Printed in Sweden. Safety Symbols In this manual, mounting instructions and other technical documents, important informati...

Page 3 - Clamping tool Ø24

9 2 How to Install Recommended Tools 6.8 Use tool 01766-02, push down the preload tube. Pull up the shaft, use an OEM Pull up Tool. Insert a Stopper plate tool. Assemble the top cap to the shaft by tightening it to the lock nut. Tightening torque: 15 Nm. Note! Make sure that the distance between the...

Page 4 - Parts in the same order as in chapter 2.5; Install the Cartridge Assembly into the Fork Leg; Note the number of turns.; Remove the Front Fork

3 8 How to install How to install 6.1 Install the cartridge assembly into the fork leg and tighten it to the form bottom using Seal head tool 04702-04.Tightening torque: 20 Nm. Loctite 270. Note! Check the condition of the copper washer. Replace if worn or deformed. 6.2 Pour approximately 0,5 litre ...

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