Xerox 61xx - Manual

Xerox 61xx

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Table of Contents:

  • Page 3 – Table of Contents; Safety notices
  • Page 5 – Routine maintenance
  • Page 6 – Technical information
  • Page 7 – Supplies
  • Page 11 – System safety; Laser safety
  • Page 12 – Ozone safety; Do not place the system near a heat source.; WARNING; Never override or disable electrical or mechanical interlocks.
  • Page 13 – The power cable is damaged or frayed.; European Union declaration of conformity; Approvals and
  • Page 17 – Electricity at Work Regulation - UK; The Regulation
  • Page 20 – Additional queries
  • Page 21 – Certifications; Radio frequency; Extra Low Voltage safety approval
  • Page 22 – Industry Canada requirements
  • Page 23 – European Union
  • Page 25 – Introduction; About this guide; Powering down the System
  • Page 26 – Contents; This section lists the contents of this guide.; Conventions; This guide uses the following conventions:
  • Page 27 – CAUTION
  • Page 29 – System components; Electronic reprographics process
  • Page 30 – Prints per minute vary, depending on paper size, for all printers.; The System; System Hardware
  • Page 31 – Sun platform with DocuSP software
  • Page 32 – The DocuSP controller
  • Page 33 – The Printer; The processor; Fuser agent reservoir
  • Page 34 – Dry Ink Waste container; The paper trays
  • Page 35 – The laser
  • Page 36 – The interposer; The following lists the components of the interposer:
  • Page 37 – Upper entrance transport
  • Page 39 – The following lists the finisher components:; The bindexer
  • Page 40 – The stitcher
  • Page 41 – The paper paths
  • Page 43 – Adding paper; Adding paper to tray 1 or 2; Press the Tray unlock button on the front of the tray. Wait for
  • Page 44 – Load the required paper into the paper tray. Load paper with
  • Page 45 – Move the rear guide forward until it touches the edge of the
  • Page 46 – Move the rear and side guides away from the paper stack, as
  • Page 47 – Move the rear and side guides until they touch the paper; Cleaning and maintenance overview; Refer to the System Guide for information on clearing faults.
  • Page 48 – Precautions you should take; Keep atomized and aerosol sprays away from the system.
  • Page 49 – Cleaning the binder; The following steps must be performed to clean the binder.
  • Page 50 – Grasp the green handle on the binder drawer. Pull the drawer
  • Page 51 – Cleaning the binder tape guides
  • Page 52 – Cleaning the binder platen; Use the binder platen cleaner to clean the top and side
  • Page 53 – Cleaning the flappers
  • Page 54 – Cleaning the calipers
  • Page 55 – Closing the binder; Perform the following steps to close the binder.; Maintaining the printer; Replacing the dry ink cartridge
  • Page 57 – Figure 5-11. Removing the empty cartridge; Install a new dry ink cartridge, as shown in figures 5-12 and
  • Page 58 – Figure 5-12. Inserting and latching the cartridge; d. Slide the full cartridge all the way into the system.
  • Page 59 – Replacing the dry ink waste container; Do not tip the waste container.; Open the processor doors and locate the dry ink waste
  • Page 60 – Figure 5-14. Removing the full waste container; b. Remove the cap from the top of the full dry ink waste
  • Page 61 – Figure 5-15. Placing the cap on the waste container; e. Slide a new, empty dry ink waste container all the way into
  • Page 62 – Adding fuser agent; Place a drop cloth on the floor under the fuser area.
  • Page 63 – a. Pull the fuser agent reservoir out until it stops.
  • Page 64 – Figure 5-18. Preparing to add fuser agent; c. Open a new box of fuser agent and remove the bottle.
  • Page 65 – e. Replace the reservoir cap by turning it clockwise.; Push the fuser agent reservoir in until it stops.
  • Page 66 – Replacing the stitcher spool A; Use this procedure to replace stitcher spool A in the system.
  • Page 67 – a. The stitcher wire plug is located above the binder area, as; Figure 5-22. Removing the stitcher wire plug
  • Page 68 – Figure 5-23. Removing the wire from the tubing
  • Page 69 – Figure 5-24. Rewinding the remaining wire; Insert the plug into the measuring bracket, as shown in figure
  • Page 70 – Figure 5-26. Removing the stitcher spool pin; b. Pull and hold the handle forward and remove the pin.
  • Page 71 – a. Locate the end of the wire on the new spool.
  • Page 72 – Feed the wire slowly into the tubing until the wire extends
  • Page 73 – Storing the binder tape reels
  • Page 75 – Replacing the binder tape reel; Use this procedure to replace the binder tape in the system.; Grasp the green handle on the binder drawer and pull the
  • Page 76 – a. Lift the pressure roll release handle and remove the tape
  • Page 77 – a. If necessary, rotate the tape reel slightly until it clicks into
  • Page 78 – Figure 5-36. Threading the tape through the tape feeder; Thread the tape around the drive roll to the edge of the; Figure 5-37. Threading the tape to the pressure roll; Turn the green knob clockwise until the tape extends at least
  • Page 79 – a. Lift up on the green tape cutter handle, as shown in figure
  • Page 80 – Adjusting the binder tape registration; Ensure that the tape guides are clean and free of glue
  • Page 81 – Figure 5-40. Locating the binder tape knob; Pull the knob toward you to rotate it for the adjustment.
  • Page 82 – Figure 5-41. Adjusting the tape position up; Run a test binder job to check your adjustment.
  • Page 83 – Adjusting the heavy paper levers
  • Page 84 – b. Lower the left and right black levers to the horizontal; Adjusting for paper curl; Measuring the paper curl; sheets to the top tray.
  • Page 85 – Place the bottom edge of the prints over the paper curl
  • Page 88 – Adjusting the decurler lever; Do not use any paper that is not suitable for system use.
  • Page 89 – Problem solving; How problems are displayed
  • Page 90 – Printer faults and fault windows
  • Page 97 – Clearing a binder tape fault; Perform the following to clear a binder tape fault.; Follow the instructions on the screen to determine the area
  • Page 98 – Clearing a stitcher spool A fault
  • Page 99 – Figure 6-2. Removing the stitcher wire plug
  • Page 100 – a. Using the wire cutters, slowly and carefully pull
  • Page 101 – Feed the wire until the wire touches the back of the
  • Page 103 – Customer Support Center directed tasks; Cleaning the processor sensors and the reflecting surfaces; Locate and raise the area 4 green handle until it locks into
  • Page 104 – Cleaning the Q1009 sensor and mirror
  • Page 105 – a. Apply a small amount of lens and mirror cleaner to a; Clearing or cleaning the finisher sensors
  • Page 106 – Use the folded sheet of paper to clear any obstructions in the
  • Page 107 – Brush a folded sheet of paper under the sensor to clear any
  • Page 108 – Brush a folded sheet of paper under each sensor to clear any
  • Page 109 – Look down at the rear section of the tilt bed area, as shown in
  • Page 110 – Wipe each sensor gently with a soft cloth to clean them.
  • Page 111 – Brush a folded sheet of paper across each sensor to clear; Grasp the green handle on the binder drawer. Pull the
  • Page 112 – Brush a folded sheet of paper across the sensor to clear any
  • Page 113 – Q1218 sensor and the sensor detector; Clearing the camming motor
  • Page 115 – Release the brake release when the camming motor stops; Calling for assistance; Recording the problem
  • Page 117 – DocuTech 61xx hardware requirements; Power consumption
  • Page 118 – Heat output; DocuTech 61xx printer specifications; Printer rates
  • Page 119 – Paper tray capacities
  • Page 120 – Tray 2 Stock sizes; Capacity; ISO B4
  • Page 122 – DocuTech 61xx printer satisfaction guides; Store the reams of paper in their carton.
  • Page 128 – Table 7-10. Satisfaction guide for various stocks
  • Page 135 – Paper stock rotation; Background
  • Page 137 – Table 7-19. Other paper sizes that can be rotated
  • Page 140 – Ordering supplies
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Xerox Document Services Platform Series

DocuTech 61xx Operator Guide

701P38838
DocuSP version 3.6
August, 2002

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Summary

Page 3 - Table of Contents; Safety notices

DOCUTECH 61XX OPERATOR GUIDE i Table of Contents 1. Safety notices 1-1 System safety 1-1 Laser safety 1-1 Ozone safety 1-2 Operation safety 1-2 European Union declaration of conformity 1-3 Certification to 1999/5/EC Radio Equipment and Telecommunications Terminal Equipment Directive 1-5 Electricity ...

Page 5 - Routine maintenance

TABLE OF CONTENTS DOCUTECH 61XX OPERATOR GUIDE iii 5. Routine maintenance 5-1 Adding paper 5-1 Adding paper to tray 1 or 2 5-1 Adding paper to trays 3, 4, or 5 5-3 Cleaning and maintenance overview 5-5 Precautions you should take 5-6 Cleaning the binder 5-7 Cleaning the binder tape guides 5-9 Cleani...

Page 6 - Technical information

TABLE OF CONTENTS iv DOCUTECH 61XX OPERATOR GUIDE Clearing a stitcher spool A fault 6-10 Customer Support Center directed tasks 6-15 Cleaning the processor sensors and the reflecting surfaces 6-15 Cleaning the Q861 sensor 6-15 Cleaning the Q1009 sensor and mirror 6-16 Clearing or cleaning the finish...

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