Page 2 - Table of contents
Table of contents INTRODUCTION ..................................................................................................................... 4 1. CHIMNEY AND DRAFT...................................................................................................... 4 2. SAFETY RULES ...........
Page 3 - LIMITED LIFETIME WARRANTY
3 10. SELECTION CRITERIA (COMBINED WOOD/ELECTRIC FURNACE) .......................... 28 11. TROUBLESHOOTING..................................................................................................... 29 12. DUCTS AND REGISTER MEASUREMENTS .......................................................
Page 4 - On the other; GENERAL REQUIREMENTS; Do not use chemical products or liquids to light the fire.
4 INTRODUCTION To get maximum performance from your PSG furnace, keep in mind the following: • Comply with local codes (if in doubt, contact your local heating specialist). • Refer to the furnace’s certification label and your instruction manual for minimum installation clearances. • Make sure that ...
Page 5 - W A R N I N G; ODOUR FROM THE PAINT; If a significant layer of creosote has accumulated, it should be; Remember that a small hot fire is preferable to a
5 W A R N I N G -THE ASH DRAWER GET VERY HOT. -DO NOT MANIPULATE WITH BARE HANDS. ODOUR FROM THE PAINT It is normal that a smoke odor emanate from the unit when you first light it. It is recommended to burn it at high rate and ventilate the building until the odour resorbs. ASH DISPOSAL Ashes must b...
Page 6 - APPLIANCE INSTALLATION; UNIT LOCATION
SMOKE DETECTOR We highly recommend the use of a smoke detector. It must be installed at least 15 feet (4,57 m) from the appliance in order to prevent undue triggering of the detector when reloading. ASH DRAWER Your appliance is equipped with an ash drawer to collect ashes produced by the combustion ...
Page 7 - CLEARANCES TO COMBUSTIBLE MATERIALS; MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS FOR PSG FURNACES; N.B. THE AIR RETURN CONDUITS SHOULD BE AT LEAST EQUAL TO THE COLD AIR; PIPE CONNECTOR AND DAMPER; 4” both sides for
CLEARANCES TO COMBUSTIBLE MATERIALS 7 N.B. This appliance must be installed in accordance with the instructions on the unit’s certification. MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS FOR PSG FURNACES 2” N.B. THE AIR RETURN CONDUITS SHOULD BE AT LEAST EQUAL TO THE COLD AIR PLENUM DIMENSIONS. PIPE C...
Page 8 - COMBUSTION AIR; hood; CAUSE RESTRICTION
For a proper installation, follow the advices below: 1. All the joints of the evacuation pipe must be secured, using three screws. Make sure that each screw goes through the inner walls of both connectors (male and female). See pictures below showing a male-female coupling. PROPER INSTALLATION UNPRO...
Page 9 - LECTRICAL CONNECTION; The following instructions do not supersede the local cod; OOD ONLY; Installed limit control on support; ARNING: USE FEEDING WIRES SUITABLE FOR 75; Insulated conduit full lenght; WIRING DIAGRAMS
NOTE: It is recommended to install an outside air inlet of minimum 4” diameter in the room where the heating appliance is installed (see drawing below). To do so, it is preferable to choose a wall which is not exposed to extreme winds, according to the conditions surrounding your house. .B. The owne...
Page 10 - LECTRIC ELEMENT; So, in normal bi-energy use, you must set the wood system thermostat 2; WARNING: USE FEEDING WIRES SUITA; The WOOD / ELECTRIC combin; INSIDE VIEW OF THE ELECTRIC ELEMENT
The switch located on the fan limit control activates the blower at high speed, in either automatic or manual The switch located on the electric unit controls low speed operation, in either ON (continuous operation) or OFF BLE FOR 75 C * (With all reserves on the minimum combustion air to be increas...
Page 11 - OUTSIDE VIEW OF THE ELECTRIC ELEMENT; THERMOSTAT
OUTSIDE VIEW OF THE ELECTRIC ELEMENT THERMOSTAT The thermostat must be installed on an inside wall in a location where it is not likely to be affected by the draft coming from an air outlet. It must be installed at a minimum of 55 inches above the floor. N.B. The combined wood / electric model must ...
Page 12 - OPERATING INSTRUCTIONS; Control system; PREHEATING
12 4. OPERATING INSTRUCTIONS Control system On the wood furnaces only, the thermostat controls the air inlet damper. When the thermostat calls for heat, the damper opens and the fire burns up. When the furnace gets hot enough, the combined limit control activates the blower motor at the speed select...
Page 13 - HEATING; chamber before adding new logs.; PROCEDURE TO OPEN THE LOADING DOOR; TO MINIMIZE THE RISK OF A BACK DRAUGHT OPEN THE DOOR 1”; EARLY SIGNS OF OVERFIRED FURNACE; DO NOT OPEN THE DOOR; completely, and wait until the glow has completely subsided.; ALWAYS KEEP THE DOOR AND THE ASH DRAWER CLOSED; WOOD AS HEATING FUEL; Do
HEATING 1. When loading the furnace, lower the kindled pieces of wood and place them at the center of the combustion chamber before adding new logs. 2. Do not overload. Air must circulate freely in the upper part of the furnace in order to obtain an efficient operation of the appliance. Please note ...
Page 14 - determine the cause.; CHIMNEY FIRES; the chimney with water.; LOCAL FIRE DEPARTMENT.
14 Whenever a high rate of smoke is noticed in the room, you must: 1. Open doors and windows. 2. Make sure the furnace door is closed as well as the damper (if necessary, lower the thermostat starting point or undo the chain of the damper and close manually the barometric draft control). 3. When the...
Page 15 - MAINTENANCE OF THE EXCHANGERS; INSTRUCTIONS; Smoke flue inspection; MAINTENANCE OF THE BLOWER MOTOR; DO NOT OVERLUBRICATE
5. MAINTENANCE MAINTENANCE OF THE EXCHANGERS The evacuation pipe and the exchangers should be inspected regularly during the burning season. Using the scraper, clean the three exchanger pipes. INSTRUCTIONS o Wait until fire is completely out before cleaning. 1 o Remove the smoke pipe connector from ...
Page 17 - ELECTRIC DIAGRAMS FOR UNITS BUILT FROM 2005; HIGH; THERMINAL; COMMUN; BLOWER
7. ELECTRIC DIAGRAMS FOR UNITS BUILT FROM 2005 WOOD-ONLY FURNACES FAN LIMIT HONEYWELL L6064(MOTOR (G-10) 4 SPEED AND (G-12) 2 SPEED) RED ON 150°F LIMIT 250°F OFF 110°F LIMIT LOAD FAN LINE HONEYWELL L6064 HIGH LINE LOW L2 120 V.A.C. L1 B L AC K T R AN S F O JUNCTION BOX 24 V.A.C. 24 V.A.C. THERMOSTAT...
Page 18 - WOOD/ELECTRIC FURNACES; RELAY
WOOD/ELECTRIC FURNACES FAN LIMIT HONEYWELL L6064(MOTOR (G-10) 4 SPEED AND (G-12) 2 SPEED) REVISION JUNE 16TH 2005 POWERBLOCK LOW LINE HIGH S4 S3 CONNECTORS INDENTIFICATION OF THE SEQUENCER S6 S1 S2 S5 E BLOWER 15 KW @ 30KW RELAY POWERBLOCK B 4 SPEEDMOTOR MED LOW LOW COMMON HIGH MED HIGH TERMINAL BLA...
Page 19 - PSG5000 WOOD-ONLY FURNACES
PSG5000 WOOD-ONLY FURNACES FAN LIMIT HONEYWELL L6064(MOTOR (G-12) 2 SPEED) THERMOSTAT SERVO-MOTOR REVISIONJUNE 21ST 2005 WHITE - COMMON RED - HIGH SPEED 24 V.A.C. 24 V.A.C. TRANSFORMER 120 V.A.C. 24 V.A.C. BLAC K WHITE - COMMON WH IT E RED - HIGH SPEED JUNCTION BOX RE D BLACK WH IT E RED BLAC K 2 SP...
Page 20 - PSG5000 WOOD/ELECTRIC FURNACES
PSG5000 WOOD/ELECTRIC FURNACES FAN LIMIT HONEYWELL L6064(MOTOR (G-12) 2 SPEED) L-170 RESET C RE L A Y BREA K ER A B C BLOWER 20 KW @ 30KW COMMAND BLOCK 3 2 4 1 RED - HIGH SPEED BLACK - LOW SPEED WHITE - COMMON POWERBLOCK RELAY BLACK E BLACK 1 TRANSFO 120V 24V 20VA POWERBLOCK COMMAND BLOCK COMMAND BL...
Page 21 - ELECTRIC DIAGRAMS FOR UNITS BUILT BEFORE 2005; SWI
8. ELECTRIC DIAGRAMS FOR UNITS BUILT BEFORE 2005 WOOD ONLY FURNACES PSG 4000 & 4500 BELT-DRIVE G12 MOTOR F L 2 SPEEDMOTOR NO IR WHITE RED HONEYWELL L4064 15 MARS 1990 RE D BL AN C JUNCTION BOX WHITE - COMMON RED - HIGH SPEED WH IT E NOI R L2 BLACK - LOW SPEED BLOWER 120 V.A.C. L1 BL AC K LIMIT 2...
Page 22 - WOOD ONLY FURNACES PSG 5000
WOOD ONLY FURNACES PSG 5000 BELT-DRIVE G12 MOTOR 1 SPEED MOTOR 1 SPEED MOTOR F HONEYWELL L4064 L NOI R BLANC ROUGE ROUGE L NOI R F HONEYWELL L4064 BLACK RED BLACK WHITE MARCH 15TH 1990 MOTOR 120/240 MOTOR 120/240 F L L1 120 V.A.C. OR 240 V.A.C. F LIMIT 250°F OFF 110°F ON 150°F L WHITE RODGERS WHI T ...
Page 24 - BELT-DRIVE G12 MOTOR
WOOD/ELECTRIC FURNACES PSG 5000 40KW @ 60KW BELT-DRIVE G12 MOTOR L B LACK FROM TRANSFO RED F HONEYWELL L4064 WH IT E BLAC K FROM TRANSFO WH IT E F L R ED HONEYWELL L4064 10 9 7 8 6 5 1 2 4 3 RELAY 4 COIL24V 40 A IND/50A RES PER POLE 600 V.A.C. MAX. CONTACTOR COMMAND BLOCK WHITE RODGERS F BLACK L RED...
Page 25 - DIRECT-DRIVE G10 MOTOR
WOOD ONLY FURNACES PSG 2000-3000-4000 DIRECT-DRIVE G10 MOTOR 2 3 1 L F RE D BLA C K T R ANSFO RED BLACK BLACK FROM TRANSFO BL ACK RED HONEYWELL L4064 TERMINAL BOARD 4 SPEEDMOTOR RELAY RE D 3 1 5 2 4 BL AC K WHI T E COMMUN LOW MED LOW MED HIGH HIGH F L WHITE RODGERS OFF 110°F ON 150°F 120 V.A.C. L2 L...
Page 27 - TECHNICAL SPECIFICATIONS; GENERAL TECHNICAL DATA; MODEL
27 9. TECHNICAL SPECIFICATIONS 2000 3000 4000 4500 5000 A 45 ¼" 47" 50" 52 ½" 54 ½" B 23 ½" 25 ½" 29 ½" 33 ½" 54" C 45 ½" 47 ¼" 48" 48" 56 ¾" D 15 ⅞ " 15 ⅞ " 19" 19" 19 ¾" E 26 ⅜ " 28" 28" 30" 31 ½" F...
Page 29 - IMPORTANT NOTE; WE STRONGLY RECOMMEND CONSULTING A HEATING SYSTEM SPECIALIST; UNIT INOPERATIVE
29 11. TROUBLESHOOTING PROBLEM CAUSES SOLUTIONS 1. Sudden drop in heating performance follows adequate heating from first loadings. Ash accumulation at lower intake blocks combustion air intake and causes deposits in heat exchanger and flue pipes. Clear air intake of any ash accumulation. Clean heat...
Page 30 - DUCTS AND REGISTER MEASUREMENTS; SIMPLIFIED METHOD; DAMPER; WARM AIR SYSTEM INSTALLATION
30 12. DUCTS AND REGISTER MEASUREMENTS (sample calculations) SIMPLIFIED METHOD DISTRIBUTION SYSTEM Ducts size (heat) 4 inch outlet reduce by 1” 5 inch outlet reduce by 2” Always by 8” thick 6 inch outlet reduce by 3” N.B.: The main duct must be reduced every 2 outlets. Ducts specifications (heat) Di...
Page 31 - WARRANTY APPLICATION
1700, rue Léon-Harmel, Québec (Québec) G1N 4R9 tel. : (418) 527-3060 fax : (418) 527-4311 e-mail : [email protected] web site : www.psg-distribution.com LIMITED LIFETIME WARRANTY The PSG warranty extends only to the original consumer purchaser and is not transferable. This warranty covers b...