Page 2 - INTRODUCTION; GOALS AND OBJECTIVES; WHIRLPOOL CORPORATION ASSUMES NO RESPONSIBILITY
PB INTRODUCTION This Job Aid, POINT VOYAGER DISHWASHER , Part No. 8178022 provides specific information on the operation, diagnosis and repair of the Whirlpool Point Voyager series Undercounter Dishwasher. POINT VOYAGER DISHWASHER has been compiled to provide the most recent information on de- sign,...
Page 3 - TABLE OF CONTENTS; Section One
III TABLE OF CONTENTS MODEL/SERIAL NUMBER DESIGNATOR MODEL/SERIAL NUMBER DESIGNATOR MODEL/SERIAL NUMBER DESIGNATOR MODEL/SERIAL NUMBER DESIGNATOR MODEL/SERIAL NUMBER DESIGNATOR .......................... .......................... .......................... .......................... ..................
Page 4 - SAFETY; WARNING; ELECTRICAL SHOCK HAZARD; XT
PB MODEL/SERIAL NUMBER PLATE SERIAL NUMBER DESIGNATOR SERIAL NUMBER MANUFACTURING SITE F = Findlay, OH YEAR OF MANUFACTURE L = 2001 WEEK OF MANUFACTURE PRODUCT SEQUENCE NUMBER F L 36 50001 MODEL NUMBER DESIGNATOR SAFETY ! WARNING ELECTRICAL SHOCK HAZARD Disconnect power before servicing the dishwash...
Page 5 - SECTION ONE; INSTALLATION CONSIDERATIONS; GENERAL CONSIDERATIONS; literature packet provided with the dishwasher.; Key Features and Installation Considerations
1 SECTION ONE INSTALLATION CONSIDERATIONS GENERAL CONSIDERATIONS For complete installation procedures see the “Installation Instructions” in the literature packet provided with the dishwasher. A video presentation, Key Features and Installation Considerations , part number 4317280V, is available. Th...
Page 6 - SPECIFICATIONS
2 ELECTRICAL SUPPLY: (Under Load) 60Hz, 120VAC SUPPLY WATER FLOW RATE: (To Fill 2 Quarts (1.9 L) in 27 secs.) - 120psi Max., 20psi Min. SUPPLY WATER TEMPERATURE: 120° F to 160° F (49° C to 71° C) WATER CHARGE: 1.8 Gal. (6.8 L) / First Fill1.7 Gal. (6.5 L) / All Other Fills LOWER SPRAY ARM ROTATION: ...
Page 7 - SECTION TWO; THEORY OF OPERATION; CONTROL PANEL
3 Select the wash cycle and options desired. Uponselecting the cycle key, the cycle will begin imme-diately. Cycles may be changed at any time, dur-ing the first fill. Options can be selected orchanged at any time. NOTE: The last options used will be recalled from memory automatically upon selecting...
Page 8 - Automatic Purge Filtration; Canceling a Cycle; To Stop the Drain; Changing a Cycle or Setting
4 During the first minute of a cycle: 1. Press a new cycle and/or options. 2. Check the detergent dispensers. Theymust be filled properly for the new cycle. After the first minute of a cycle: 1. Press: CANCEL/DRAIN glows. The dishwasher startsa two minute drain (if needed.) Let the dishwasherdrain c...
Page 9 - Air Dry
5 Items can be added any time before the main wash starts. Open the door and check the detergentdispenser. If the cover is still closed, add items. To Add Items: 1. Lift up the door latch to stop the cycle. Wait for the spraying action to stop before opening thedoor. 2. Open the door. If the deterge...
Page 10 - To Turn off the Lock:; Delay Hours; Control lock; To Turn on the Control Lock:; Cycle Status Indicators
6 To Turn off the Lock: Press and hold Air Dry for 4 seconds. The LED turns off. Delay Hours Select this option to run the dishwasher at a later time or during off-peak hours. To Delay the Start: 1. Close the door. 2. Press Delay Hours 1 time for a 2-hour delay, 2 times or a 4-hour delay or 3 times ...
Page 13 - FUNCTION DESCRIPTION
9 FUNCTION DESCRIPTION The washing action of the Point Voyager Dishwasher performs more work and maintains higher per-formance with reduced energy consumption. This is accomplished with the following: 1) A redesignedwash system using separate wash and drain pumps. 2) A soil sensor and thermistor whi...
Page 14 - Drain Function
10 Drain Function 1. During the Drain function, a separate drain pump motor is started while the main wash pumpmotor continues to operate for 1 minute. (1) This accomplishes three goals. 2. First, the jets on the underside of the lower spray arm continue to flush soils from the accumu-lator screen w...
Page 17 - SECTION THREE; C O M P O N E N T A C C E S S; COMPONENT LOCATION
13 SECTION THREE C O M P O N E N T A C C E S S COMPONENT LOCATION Inner Feed Tube Middle Spray Arm Water Inlet Drain Tube Heating Element Float Door Latch Assembly Electronic Control Board (Interconnect Board Underneath) Active Vent LowerSpray Arm Sump and Motor Assembly Upper Spray Arm Dispenser As...
Page 18 - ACCESSING COMPONENTS IN THE DOOR; Removing the Console Panel; IMPORTANT; Electrostatic Discharge (ESD) Sensitive Electronics
14 ACCESSING COMPONENTS IN THE DOOR Removing the Console Panel The control panel on the Voyager Dishwasher can be removed from the dishwasher door. 1. Remove the six (6) screws securing the control panel to the door frame. (Fig. 3-1) 2. The control panel will now drop down and be free of the door as...
Page 19 - Inset
15 Removing the Electronic Control Board The electronic control board is located inside the console at the top of the dishwasher door. 1. Disconnect the ribbon connector and the wiring harness connectors from the electronic controlboard. (Fig. 3-2) 2. Use a flat bladed screwdriver to depress the hol...
Page 20 - Removing the Door Microswitches
16 Removing the Active VentAssembly The Active Vent Assembly is located in the con-sole area. 1. Remove the six (6) screws securing thecontrol panel to the door frame. 2. Disconnect the wiring harness connectorsfrom the wax motor terminals on the ac-tive vent assembly. 3. Loosen, but do not remove t...
Page 21 - Removing the Dispenser Assembly; SERVICING COMPONENTS INSIDE THE WASH TUB
17 Removing the Dispenser Assembly The Dispenser Assembly is located in the lower portion of the dishwasher door below the consolearea. 1. Remove the eight (8) screws securing the outer door panel to the dishwasher door frame. (Fig. 3-7) Remove the outer door panel from the door frame. 2. Remove the...
Page 22 - Removing the Water Inlet; Servicing the Heating Element
18 3. Rotate the rear feed cap (Fig. 3-10a) ¼ turn clockwise (Fig. 3-10b) Fig. 3-10a Fig. 3-10b 4. The entire inner water tube assembly and the lower spray arm assembly can now be removedfrom the dishwasher tub. Removing the Water Inlet The water inlet is located on the left side of the dishwasher t...
Page 23 - Servicing the Overfill Assembly; Removing the Float; Removing the Overfill Control Switch
19 Servicing the Overfill Assembly Removing the Float The float (Fig. 3-14) can be removed from inside the tub. 1. Tip the float slightly and gently toward theback of the tub and lift up to disengage itfrom the overfill assembly body. Removing the Overfill Control Switch The overfill control switch ...
Page 24 - Removing the Pump Assembly; SERVICING COMPONENTS IN THE SUMP ASSEMBLY; Removing the Wash Motor
20 Removing the Pump Assembly The entire pump assembly can be removed from inside the dishwasher tub. 1. Remove the access and toe panels fromunderneath the dishwasher door by re-moving the two (2) screws securing it tothe dishwasher frame. (Fig. 3-15) 2. Disconnect the wiring harness connectorsfrom...
Page 26 - Removing the Soil Sensor
22 7. With the wash motor removed, the separationscreen can be removed from the sump base. (Fig. 3-25) 8. The thermistor can be removed from the sumpby turning it ¼ turn counterclockwise andpulling it out. (Fig. 26) The thermistor can be removed without removing the sumpassembly from the tub. Access...
Page 27 - Removing the Impeller from the Wash Motor; To Remove the Volute; SERVICING THE DOOR HINGE; INSET
23 Removing the Impeller from the Wash Motor The impeller is attached to the wash motor and canbe removed once the wash motor is removed fromthe pump base. 1. Place the end of a flat-bladed screwdriverinto the back of the wash motor to hold thearmature of the motor from turing while un-screwing the ...
Page 29 - SECTION FOUR; T R O U B L E S H O O T I N G A N D D I A G N O S I S; TROUBLESHOOTING CHART; PROBLEM; Dishwasher will not fill
25 SECTION FOUR T R O U B L E S H O O T I N G A N D D I A G N O S I S TROUBLESHOOTING CHART PROBLEM POSSIBLE CAUSES CORRECTION/TEST Dishwasher does not runor stops during a cycle Dishwasher will not fill Dishwasher will not drain Dishwasher will notdry dishes 1. Door is not latching properly. 2. Chi...
Page 32 - HOW TO USE THE COMMON CYCLE TIME CHART; Common Cycle Time Chart Layout
28 NORMAL NOTES 1A,9,14B,15,16 INTERVAL TIME (min:sec) HEAVY SOIL WITH P.SCOUR / H.T.SCRUB OPTION [Soil sensed in Interval 42] NOTE 14B 95:00 w/o Th.Holds NUMERIC DISPLAY CYCLE TIME (spinning “CLOCK” pattern in INTERVALS 45-42 for some models, see NOTE 5) HEAVY SOIL [Soil sensed in Interval 42] NOTE...
Page 33 - Reading the Common Cycle Time Chart; Quick Clean/Time Saver Cycle
29 There are 45 intervals in the Common Cycle TimeChart. Not all intervals have the same time as-signments from cycle to cycle. An interval maybe only seconds long or up to 20 minutes in length.More than one function can take place during aninterval. The display LED will show the time re-maining in ...
Page 34 - Using the Common Cycle Time Chart
30 Using the Common Cycle Time Chart To confirm the correct operation of a cycle or properly diagnosis a malfunction, the following informa-tion must be determined: • Does the model have a Soil Sensor? • What cycle was chosen? • What Cycle Option was chosen? • What is the first fill water temperatur...
Page 35 - COMMON CYCLE TIME CHART NOTES; NOTE 1 – CYCLE MODIFICATIONS BASED ON SENSOR INPUTS; Time Saver/Quick CleanUp Cycles
31 COMMON CYCLE TIME CHART NOTES NOTE 1 – CYCLE MODIFICATIONS BASED ON SENSOR INPUTS The control monitors food soil and temperature sensors during the first four intervals of the cycle(intervals 45-42) to determine what sensor based cycle modifications are appropriate. The modifica-tions made to the...
Page 36 - NOTE 4 – THERMALLY CAPPED INTERVALS
32 NOTE 2 – APF ENABLED INTERVALS The APF (Automatic Purge Filtration) wash system allows the control to continuously filter and flushfood soil out of the pump during “APF enabled” intervals scattered throughout each cycle and do itwithout interrupting the cycle. The control monitors the pressure sw...
Page 39 - Diagnostic Cycle Time Chart
Page 40 - O r; DIAGNOSTICS CYCLE TIME CHART NOTES; (DIAGNOSTICS CYCLE) NOTE 3 – STUCK PRESSURE SWITCH DETECTION
36 RAPID ADVANCE SERVICE FEATURE AND DIAGNOSTICS CYCLES Pressing the following option keys in the sequence shown will either start the Diagnostics Cycle or turnon the Rapid Advance feature for stepping through customer selectable cycles: HIGH TEMP SCRUB, AIR DRY, HIGH TEMP SCRUB, AIR DRY O r SANI RI...
Page 41 - SECTION FIVE; TECH TIPS; WIRING DIAGRAM; Stainless Steel Tub
37 SECTION FIVE TECH TIPS WIRING DIAGRAM Stainless Steel Tub Wiring Diagram Plastic Tub Wiring Diagram Table References: See next page.
Page 43 - STRIP CIRCUITS; FILL
39 STRIP CIRCUITS FILL WASH/RINSE DRAIN DISPENSER VENT HEAT DRY
Page 44 - WATER HEATING; PIN; ELECTRONIC CONTROL CONNECTOR PINS
40 Heater Circuit Thermistor WATER HEATING SOIL SENSING RINSE AID SENSING P1 P2-1P2-2P2-3P2-4P2-5P2-6 P3P4P5P6P7P8P9 P10 P12 RIBBON CABLE TO USER INTERFACE PRESSURE SWITCH (SOIL SENSE) THERMISTOR FILL VALVE DISPENSER OPEN TO CONTROL POWER SUPPLY DRAIN MOTOR WASH MOTOR AUX WINDING WASH MOTOR RUN WIND...
Page 45 - IN THE UNITED STATES:
41 PRODUCT SPECIFICATIONS AND W ARRANTY INFORMATION SOURCES IN THE UNITED STATES: FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL: FOR W HIRLPOOL PRODUCTS: 1-800-253-1301 FOR KITCHENAID PRODUCTS: 1-800-422-1230 FOR ROPER PRODUCTS: 1-800-447-6737 FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOME...
