Vermont Casting 2080 - Manual

Page 2 - WinterWarm Small Insert; Introduction; Save These Instructions for Future Reference; WARNING; Table of Contents; Proposition 65 Warning:; the installation should you attempt to install it yourself.

2 WinterWarm Small Insert 2000888 Introduction Save These Instructions for Future Reference The WinterWarm Small Insert is designed, tested and listed for burning wood. Do not burn other fuels. The WinterWarm Small Insert is not listed for mobile home installations. Failure to follow these instructi...

Page 3 - Specifications

3 WinterWarm Small Insert 2000888 Speciﬁcations WinterWarm Small Insert EPA Emissions Rating .......................gph, catalytic 2.1*Range of heat output* ................. 8,700 - 31,100 Btu/hrMaximum heat output** ........................... 30,000 Btu/hrArea heated*** .............................

Page 4 - Requirements for Existing Fireplaces; Installation; Requirements for Existing Chimneys; installed in a masonry fireplace:

4 WinterWarm Small Insert 2000888 Installing the WinterWarm Small Insert into an existing masonry or factory-built ﬁreplace is an effective way to add an efﬁcient heater to your home. The existing ﬁre-place and chimney must meet certain requirements. Requirements for Existing Fireplaces The WinterWa...

Page 5 - Canada; The clearance between the WinterWarm Small

5 WinterWarm Small Insert 2000888 When the insert is installed in a factory-built ﬁre-place: • The factory-built chimney must meet type HT requirements of UL 103, ULC S629M or UL 127- 1988, or be re-lined from the insert to the chimney top. General Considerations / U.S. • While not required in most ...

Page 6 - winterwarm; Fireplace Minimums; Fireplace Maximums; Clearance Requirements; Fireplace Clearances; Hearth Requirements

6 WinterWarm Small Insert 2000888 A,I B C D,J E D,J H C E FP1084 winterwarm fireplace minimum dimensions 3/01 Fireplace Minimums A. Width at Face 26 ¹⁄₂ ” (673mm) B. Width at 9” depth 26 ¹⁄₂ ” (673mm) C. Depth 1 14 ¹⁄₂ ” (370mm) D. Height at Face 21 ¹⁄₂ ” (540mm) E. Height at 15 ¹⁄₂ ” depth 21 ¹⁄₂ ”...

Page 7 - Optional Surround Packages; Enclosure Area; Installing the WinterWarm Small Insert; Install the Chimney Connector System.; United States

7 WinterWarm Small Insert 2000888 The approved construction of a ﬂoor protector calls for a minimum of 24 gauge galvanized sheet metal or equivalent such as 7/16” Durock ® or Wonderboard ® or other listed ﬂoor protector. The ﬂoor protector may be covered with a noncombustible decorative material if ...

Page 8 - Make sure the floor pro-; Install the Optional Outside Air Adapter.; Follow; Join the Chimney Connector to the Flue Collar.; pipes to cabinet

8 WinterWarm Small Insert 2000888 3. Install the Chimney Connector Starter Pipe. (Not supplied) • Mark and drill two 5/16”, (8mm) holes 1 ⁵⁄₈ ” (41mm) from the lower edge of the pipe. Locate the holes on an axis that will be perpendicular to the ﬁreplace opening when the pipe is installed. (Fig. 6) ...

Page 9 - Operation; Your WinterWarm Insert’s; primary air control; Primary Air Control; primary air control lever; The Damper; damper; Damper Open

9 WinterWarm Small Insert 2000888 Operation Your WinterWarm Insert’s Controls and What They Do All WinterWarm Small Insert controls are conveniently located on the front. (Fig. 8)Three controls regulate the performance of your Winter-Warm Small Insert:The primary air control supplies oxygen for the ...

Page 10 - The Fans; Primary Air

10 WinterWarm Small Insert 2000888 The Fans Two fans deliver a steady stream of warm air into the room. Use the fall-away handle, (used to operate the damper), to control fan settings. (Fig. 11)The fan speed should be set at “low” when operating at low to medium burn rates. The fan speed may be set ...

Page 11 - How To Build and Sustain a Wood Fire; which causes ignition of smoke; secondary combustion chamber; special; high-temperature insulating refractory; Starting and Maintaining a Wood Fire; Closed

11 WinterWarm Small Insert 2000888 How To Build and Sustain a Wood Fire A WinterWarm Small Insert leaves the factory with the combustor installed.In the United States, it is against the law to operate this wood heater in a manner inconsistent with operating instructions in this manual, or if the cat...

Page 12 - Lay some crumpled newspapers on the bottom; HOT WHILE IN; Some chimneys need to be “primed,” or; Reloading and Reviving a Wood Fire; If the charcoal bed is relatively thick and your; Special Tactics for Cold-Climate Heating

12 WinterWarm Small Insert 2000888 Follow these guidelines as you start and maintain the ﬁre, and remove the ashes.1. Open the stove damper, and open the primary air control fully. 2. Lay some crumpled newspapers on the bottom grate. Place on the paper six or eight pieces of dry, ﬁnely-split kindlin...

Page 13 - Remove and Store Ash Safely; Ash door; Never use your household or shop vacuum

13 WinterWarm Small Insert 2000888 In Fireplace Insert installations, over-sized chimneys can produce less effective results than those that are properly sized, and interior chimneys usually perform better than those located outside the house.Different results may be experienced even in the same ins...

Page 14 - Maintenance; Be sure the glass is completely cool.; Door Pawl

14 WinterWarm Small Insert 2000888 Maintenance Keep Your WinterWarm Small Insert Look- ing New and Working Its Best Care of the Cast Iron Surface An occasional dusting with a dry rag will keep the painted cast iron of your WinterWarm Small Insert look-ing new. If the paint needs retouching, ﬁrst all...

Page 15 - Adjust the Damper as Needed; Examine the upright tab that holds the damper rod; IMPORTANT NOTES; Follow this procedure to replace glass.

15 WinterWarm Small Insert 2000888 Adjust the Damper as Needed Examine your WinterWarm Small Insert’s damper after the ﬁrst 50 hours of use and adjust it if necessary. Thereafter, check the damper at least once a year and adjust as needed.To inspect how well the damper seals, ﬁrst make sure the ﬁre ...

Page 16 - How to Replace Gaskets; Replaceable WinterWarm Small Insert; Replacing the Insert’s Door Gaskets

16 WinterWarm Small Insert 2000888 How to Replace Gaskets Your WinterWarm Small Insert uses rope-type ﬁber-glass gaskets to make a tight seal between some parts. With use, particularly on those parts that move, gaskets can become brittle and compressed and can begin to lose their effectiveness. Thes...

Page 17 - Care of the Catalytic Combustor; It is illegal in the United; When To Suspect a Combustor Problem

17 WinterWarm Small Insert 2000888 Care of the Catalytic Combustor Your wood heater contains a catalytic combustor which should be inspected regularly and replaced periodically to ensure proper operation. It is illegal in the United States to operate this wood heater in a manner inconsistent with op...

Page 19 - Reverse the procedure to re-install the firechamber.; Fireplace System Maintenance Schedule; Yearly Spring Cleaning:

19 WinterWarm Small Insert 2000888 • Disconnect the ﬂue liner or vent connector from the ﬂue collar of the stove. • Slide the ﬁrechamber forward until you have ac-cess to the ﬁreplace opening. • Inspect the ﬂue. You can now inspect the smoke shelf area and the chimney. Before replacing the WinterWar...

Page 20 - Appendix: Catalytic Combustor; Blockage; “Honeycomb”

20 WinterWarm Small Insert 2000888 Appendix: Catalytic Combustor In any chemical reaction, including the combustion process, there are certain conditions which must be met before the reaction can take place. For example, a reaction may require a certain temperature, or a certain concentration of the...

Page 21 - Item Description

21 WinterWarm Small Insert 2000888 CFM Corporation reserves the right to make changes in design, materials, speciﬁcations, prices and discontinue colors and products at any time, without notice. 23 9 55 56 57 54 29 11 31 8 7 25 33 27 35 36 24 13 61 10 47 30 6 12 15 14 14 28 32 26 24 4 1 34 40 19 20 ...

Page 22 - Shell Enamel Parts - WinterWarm Small Insert; Small WinterWarm Cabinet

22 WinterWarm Small Insert 2000888 WinterWarm Small Insert Model 2080 (continued) Item Description Part Number 25. Coil & Shaft, Thermostat Assy. 5003733 26. Side Trim Panel See Chart Pg. 22 27. Thermostat Cover 1301304 28. Gate Frame II 1301357 29. Left Burnplate 1301338 30. Right Burnplate 130...

Page 23 - Warranty; Limited 3 Year Warranty; Limited 1 Year Warranty

23 WinterWarm Small Insert 2000888 Warranty Limited 3 Year Warranty CFM Corporation warrants that this woodburning stove will be free of defects in material and workmanship for a period of three years from the date you receive it, except that the catalyst, thermostat assembly, handles, glass door pa...

Page 24 - CFM Corporation