Page 3 - with Isolated Output; INSTAllATIoN and operATIoN mANUAl
G8000 Series with Isolated output Installation and operation manual Document: 59942-001 November 2007 UNINTerrUpTIble power SySTem (UpS) G8000 SERIES with Isolated Output INSTAllATIoN and operATIoN mANUAl
Page 4 - NOTICE; PLEASE INFORM TOSHIBA INTERNATIONAL CORPORATION OR AUTHORIZED; Toshiba sales office.; QUALIFIED PERSONNEL ONLY
G8000 Series with Isolated output Installation and operation manual The Toshiba products listed in this document are intended for usage in general electronics applications (computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances, etc.). These Tos...
Page 6 - Purpose; the prior written consent of Toshiba International Corporation.; Toshiba’s Customer Support Center; Toshiba Customer Support Center; you may also contact Toshiba by writing to:; Toshiba International Corporation; Attn: UpS product manager
G8000 Series with Isolated output Installation and operation manual Purpose This manual provides information on how to safely operate your Toshiba International Corporation power electronics product. This manual includes a section of general safety instructions that describes the warning labels and ...
Page 7 - Table of Contents; Qualified Personnel
i G8000 Series with Isolated output Installation and operation manual Table of Contents 1 Introduction ..........................................................................................................................1 2 General Safety Instructions ..............................................
Page 8 - ii; 2 UPS Specifications
ii G8000 Series with Isolated output Installation and operation manual 11.1 Terminal blocks, Terminal bus, and power Cables .................................................... 3 0 11.3 Grounding Wire ......................................................................................................
Page 9 - Introduction; operating, or performing maintenance on this equipment.; SAVE THESE INSTRUCTIONS
1 G8000 Series with Isolated output Installation and operation manual 1 Introduction This manual provides information on how to safely operate your G8000 Series Uninterruptible power System (UpS). This manual includes a section of general safety instructions that describes the warning labels and sym...
Page 10 - General Safety Instructions
2 G8000 Series with Isolated output Installation and operation manual 2 General Safety Instructions Do NoT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual. 2.1 Symbols The s...
Page 11 - Qualified Personnel shall:; DANGER
3 G8000 Series with Isolated output Installation and operation manual 2.2 Signal Words The signal words listed below are used throughout this manual. when the words DANGer, wArNING, CAUTIoN and ATTeNTIoN are used in this manual they will include important safety information that must be carefully fo...
Page 12 - Factory Authorized Personnel; Important Safety Instructions; should perform service on batteries.; CAUTION; the nominal battery voltage.
4 G8000 Series with Isolated output Installation and operation manual be trained and authorized to safely energize, de-energize, ground, lockout/tagout circuits and equipment, and clear faults in accordance with established safety practices. be trained in the proper care and use of protective equipm...
Page 13 - Safety Precautions; or maintain public services may cause serious accidents.
5 G8000 Series with Isolated output Installation and operation manual 4 Safety Precautions The Toshiba products listed in this document are intended for usage in general electronics applications (computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appli...
Page 14 - See Installation Manual: Chapter 8 - Transporting; General Maintenance; WARNING; removing rear/side panels may result in electric shock, burns,
6 G8000 Series with Isolated output Installation and operation manual 4.3 Transporting/Unpacking WARNING When transporting the UPS by crane, follow the SPECIFIED WORK PROCEDURE. The suspension wire angle should be less than 60°. The UpS falling or overturning may cause crushing, trapping or other pe...
Page 15 - Forces due to heavy components inside may damage the UpS.; DO NOT allow the UPS to suffer shock or impact when; Tools used to remove packaging materials may cause damage to the; DO NOT push or pull on the sides of the packaging.or the; BA
7 G8000 Series with Isolated output Installation and operation manual Fig. 4.1 exterior Handling label CAUTION DO NOT transport, move, store, or place the UPS on its side. Forces due to heavy components inside may damage the UpS. Avoid vibration or shock exceeding 0.5G. Failing to observe this preca...
Page 16 - place the mCCb switch in the “oFF” position.; Storage Conditions; or metal pallet; Avoid the following storage locations:; • Inclined floor surfaces
8 G8000 Series with Isolated output Installation and operation manual 4.4 Inspection/Storage Inspection Upon receipt of the UpS, an inspection for shipping damage should be performed. Use caution when removing the unit from the pallet. refer to labels or documentation attached to packing material. U...
Page 17 - Install the UPS in a controlled environment.; See Table 5.1 - UPS Installation Environment Standards; DO NOT tilt the UPS more than 10° from upright position.; Keep the SPECIFIED CLEARANCE around the UPS.; Inadequate space around the UPS makes it difficult to perform; Install anchor bolts to secure the UPS to the installation floor.; or make modifications to the UPS; Installation Precautions
9 G8000 Series with Isolated output Installation and operation manual CAUTION Install the UPS in a controlled environment. Improper storage and installation environment may deteriorate insulation, shorten component life and cause malfunctions. See Table 5.1 - UPS Installation Environment Standards D...
Page 18 - DO NOT use floor wax that contains silicon in the UPS storage; Floor wax that contains silicon may cause static electricity.; codes by qualified personnel.; Faults or improper operation may occur if the UpS is not installed; verifies the unit is Bypass mode.; Switching to the external bypass while the unit is in UpS mode may
10 G8000 Series with Isolated output Installation and operation manual DO NOT block air vents. blocking the vents will increase the internal temperatures and may result in UPS failure or fire. DO NOT install the UPS where water may fall on it. water may cause electrical shock, personal injury or UpS...
Page 19 - Item; Installation Precautions
11 G8000 Series with Isolated output Installation and operation manual TABLE 5.1 - UPS INSTALLATION ENVIRONMENT STANDARDS Item environment standard Installation location Indoors Ambient Temperature Minimum operating temperature: 32 °F (0 ° C) maximum operating temperature: 104 °F ( 40 ° C) (UpS only...
Page 20 - METAL CONDUIT IS NOT AN ACCEPTABLE GROUND.
12 G8000 Series with Isolated output Installation and operation manual not influence some sensitive devices that are operating near by. If such interference is experienced, the UpS should be installed further away from the affected equipment and/or powered from a different source than that of the in...
Page 21 - Perform wiring and connections with correct polarity.; be careful when connecting the UpS to the battery system. A wrong; Connect ONLY one (1) ground wire to the earth ground terminal.; A missing ground wire may cause an electrical shock hazard.; DO NOT damage wire insulation.; observe the above precautions when making wire connections or; ATTENTION; Follow the torque criteria for tightening screws.; Loose connections may cause fire due to heating.
13 G8000 Series with Isolated output Installation and operation manual 5.1 Wiring/Connection WARNING Perform wiring and connections with correct polarity. be careful when connecting the UpS to the battery system. A wrong connection may cause damage to the UpS, battery, or charger. Connect ONLY one (...
Page 22 - Warning Labels; covering and shipping pallet.; authorized representative.; AC VOLTAGE; W A R N I N G
14 G8000 Series with Isolated output Installation and operation manual 6 Warning Labels below are representative warning labels and their location on the UpS. exterior Handling labels shown in section 4.3, Transporting/Unpacking, are in the manual packet, and attached to the UPS shipping covering an...
Page 23 - Warning Label Locations; GND
15 G8000 Series with Isolated output Installation and operation manual FIGURE 6.1 – G8000 WITH ISOLATED OUTPUT UPS WARNING LABELS 6.1 Warning Label Locations FIGURE 6.2 – 100 KVA UPS WARNING LABELS C A U T I O N Do not turn off while operating. 8A (control power source switch) risk of electrical sho...
Page 25 - Weight and Dimensions; model
17 G8000 Series with Isolated output Installation and operation manual 7 Weight and Dimensions Table 7.1 lists the unit and shipping weight(s) for G8000 UpS models illustrated in Figures 7.1 – 7.2. TABLE 7.1 G8000 UPS UNIT AND SHIPPING WEIGHT(S) model Unit Shipping 100 kVA 2206 lb (1000 kg) 2296 lb ...
Page 27 - Transporting; Tilting the UpS more than 10° may cause crushing, trapping or other; excessive force applied from heavy components inside may damage
19 G8000 Series with Isolated output Installation and operation manual 8 Transporting The UpS may be packed in a crate for extra protection during transportation. Avoid impact or vibration against the UpS during transportation. Do NoT expose the UpS directly to water. WARNING When transporting the U...
Page 28 - FIGURE 8.1 - CABLES AND EYEBOLTS TO LIFT THE UPS; Transporting By Crane; refer to Chapter 7 - weight and Dimension for UpS cabinet weight.
20 G8000 Series with Isolated output Installation and operation manual G8000 Series Installation manual 21 8.1 Transporting By Crane Cables should have sufficient ratings and be of the same length. make sure the suspension cables are hooked at eyebolts. See Figure 8.1. Keep the angle less than 60° b...
Page 29 - refer to Chapter 7 - weight and Dimensions.; Transporting By Forklift; Figure 8.6. Spaces for the forks are provided; FIGURE 8.6 -TRANSPORTING UPS BY FORKLIFT; base; Base
21 G8000 Series with Isolated output Installation and operation manual 8.2 Transporting By Forklift refer to Chapter 7 - weight and Dimensions. Verify forklift maximum load capacity and ensure that the forks are long enough to properly support the UPS. Insert the forks into the space shown in Figure...
Page 30 - Storage/Operating Environment; Temperature fluctuations should be minimized.; Operating Precautions
22 G8000 Series with Isolated output Installation and operation manual 9 Storage/Operating Environment observe the following when storing the UpS. Store UpS indoors. maximum storage time for the UpS between powered operation cycles is three years. If the UPS has been stored for a period exceeding 36...
Page 31 - While operating in the inverter mode, placing the input breaker; must be in the bypass mode at the time that the breaker is placed in; After an Emergency Power Off (EPO), DO NOT reset the breaker; The UpS could be damaged if the unit is not fully discharged before; ALL
23 G8000 Series with Isolated output Installation and operation manual WARNING While operating in the inverter mode, placing the input breaker in the “OFF” position will switch the UPS to the battery backup mode. The output of the UpS will continue uninterrupted to the load. The unit must be in the ...
Page 32 - Maintenance Precautions; the equipment or when performing maintenance.; with established safety practices.; Misuse of equipment could result in injury and equipment damage.; misuse of this equipment.
24 G8000 Series with Isolated output Installation and operation manual 9.2 Maintenance Precautions All internal maintenance sould be performed by factory authorized personnel. 1) Turn off, lockout, and tagout All power sources before connecting the power wiring to the equipment or when performing ma...
Page 33 - DO NOT dispose of the batteries in a fire.; The batteries may explode.; DO NOT open or mutilate the batteries.; A battery can present a risk of electrical shock and high short; and packaging in your particular area.
25 G8000 Series with Isolated output Installation and operation manual CAUTION DO NOT dispose of the batteries in a fire. The batteries may explode. DO NOT open or mutilate the batteries. released electrolyte is harmful to the eyes and skin and could also be toxic. DANGER A battery can present a ris...
Page 34 - 0 Installation; Inadequate space around the UPS makes it difficult to perform
26 G8000 Series with Isolated output Installation and operation manual 10 Installation WARNING Keep the SPECIFIED CLEARANCE around the UPS. Inadequate space around the UPS makes it difficult to perform maintenance/inspections, lead to insufficient ventilation, and/or will cause malfunctions. See Fig...
Page 35 - UPS Clearance; vents are NoT blocked.; Front
27 G8000 Series with Isolated output Installation and operation manual 10.1 Unpacking Unpack the UPS indoors on a paved floor. The UPS should be as close as possible to its final storage location. overhead traveling cranes should be used to unpack any G8000 Series UpS. If an overhead traveling crane...
Page 37 - earth ground wire at grounding terminal.; 1 UPS Wiring; Bypass
29 G8000 Series with Isolated output Installation and operation manual 11 UPS Wiring Note: Always consult your local and NEC electrical codes for wiring, cabling, and circuit protection devices. requirements. Figure 11.1 illustrates the external wiring of the G8000 UpS. See corresponding section to ...
Page 38 - AlT; AC INpUT
30 G8000 Series with Isolated output Installation and operation manual 11.1 Terminal Blocks, Terminal Bus, and Power Cables Note: Always consult your site specific, local, state, and NEC electrical codes for wiring, cabling, and circuit protection device requirements. The terminal blocks for the 100...
Page 39 - Two AWG 3/0 or larger Two 300 MCM or larger
31 G8000 Series with Isolated output Installation and operation manual TABLE 11.1 RECOMMENDED CRIMP TYPE COMPRESSION LUGS Wire Size Wire Strand Class Recommendation Crimp tool Required Burndy type Y35 or Y46 Vendor Cat. No. Color Key Die Index 1/0 b I b burndy Ilsco burndy yA25 CrA-1/ol yA25-lb pink...
Page 40 - External Breakers; Capacity; FIGURE 11.5 - TERMINAL BUSSES OF THE 300kVA UPS
32 G8000 Series with Isolated output Installation and operation manual Cable knockout plates are provided at the bottom of the 100 kVA UpS, and at the bottom and top of the 150 kVA UPS. The recommended hole locations are illustrated in Figure 11.4 - 11.6The five (5) holes must be punched during inst...
Page 41 - Grounding Wire; Be sure to ground the UPS as specified.; should be less than or equal to 10 ohms.
33 G8000 Series with Isolated output Installation and operation manual 11.3 Grounding Wire WARNING Be sure to ground the UPS as specified. Using the UpS without a proper ground will deteriorate the insulation, cause leakage of currents and electric shock.The resistance to ground should be less than ...
Page 42 - Control Wires; Signal Name
34 G8000 Series with Isolated output Installation and operation manual 11.4 Control Wires The control wires terminal layouts at Tb1 (terminal bus 1) are shown below in Table 11.4. TABLE 11.4 EXTERNAL CONNECTIONS No. I/o Signal Name operation 1 output low battery Closed at low battery 2 output backup...
Page 44 - Grounding Configuration
36 G8000 Series with Isolated output Installation and operation manual 11.5 Grounding Configuration This section describes the grounding configuration to be used with this UPS.A 2 AWG (or 38 mm 2 ) factory-installeded jumper cable is provided between the neutral terminal and ground bus in the UpS ca...
Page 45 - General Specification; Terms; Mechanical Specification; rated Capacity
37 G8000 Series with Isolated output Installation and operation manual 12 UPS Specifications 12.1 General Specification Terms Specification remarks Conforming Standard Ul1778-2001 Ul, cUl, IeC Ambient Temperature 32 – 104 ° F (0 – 40 ° C) relative Humidity 30% – 90% Non-condensing Altitude < 3,28...
Page 47 - Electrical Specification; AC Input Rated Capacity; DO NOT open the front cover.; unqualified personnel open the front cover.
39 G8000 Series with Isolated output Installation and operation manual 12.3 Electrical Specification AC Input Rated Capacity 100 kVA (80 kW) 150 kVA (120 kW) Input Voltage 480 V ( +10% – -15% ), 3-Phase 3-Wire Input Frequency 60 Hz ±5% Input power Factor 1.00 – 0.95 Lagging ( at 100% Load ) Current ...
Page 48 - 3 Operator Interface; the reset button for for at least 5 seconds to reset the UPS.; The UpS may not respond if the button press is too short.
40 G8000 Series with Isolated output Installation and operation manual 13 Operator Interface Table 13.1 shows the functions of the operating buttons on the graphic display panel. ATTENTION Press an operating button for at least 0.5 seconds to change UPS modes. Press the reset button for for at least...
Page 49 - epo
41 G8000 Series with Isolated output Installation and operation manual 13.1 Key-Switch and Buttons The key-switch and operating buttons on the graphic display panel are shown in Figure 13.1. See the sections titled “Key-switch” and “Operating buttons” for each function. FIGURE 13.1 – GRAPHIC DISPLAY...
Page 51 - LCD Indicators
43 G8000 Series with Isolated output Installation and operation manual 13.3 LCD Indicators The operator can scroll through the following lCD display screens using the scroll buttons. TABLE 13.1 - LCD DISPLAY SCREENS Name Description Normal Display Displays operational status, operational guidance, a...
Page 52 - Normal Display; OPERATIONAL STATUS SCREENS; BYPASS; MEASUREMENT SCREENS
44 G8000 Series with Isolated output Installation and operation manual 13.4 Normal Display The Normal Display screen indicates the UpS operational status and provides various screens: an operation guidance screens, mode screens and measured data screens. Table 13.2 shows these screens page by page a...
Page 54 - Fault Display; FUSE BLOWN; displayed by pressing the up/down buttons.; UPS OVERLOAD; This screen is displayed if there are no; NO ALARM
46 G8000 Series with Isolated output Installation and operation manual 13.5 Fault Display The Fault Display screen displays the fault records until they are reset. The warning Display screen displays the warning records until they are reset. The fault records will remain in memory until the reset bu...
Page 55 - “SCroll DowN” buttons on the graphic display panel.; SCROLL UP; - moves back to the previous screen; SCROLL DOWN; - moves forward to the next screen; Abbreveations
47 G8000 Series with Isolated output Installation and operation manual 13.6 LCD Scroll Scroll through the lCD display screens (see Figure 10.4), in sequence, using the “SCroll Up” and “SCroll DowN” buttons on the graphic display panel. • SCROLL UP - moves back to the previous screen • SCROLL DOWN - ...
Page 56 - 4 Operating the UPS; functions of the operating switches to operate the UpS.; If the UPS produces smoke or smells strange, immediately turn; This may result in UpS faults.
48 G8000 Series with Isolated output Installation and operation manual 14 Operating the UPS This section describes the basic procedures to operate the UpS. Figure 11.1 shows the location and functions of the operating switches to operate the UpS. FIGURE 14.1 - EPO AND CONTROL POWER SUPPLY OPERATING ...
Page 57 - Operation Types; Operation; Changing the battery recharge mode between float charge and; Perform the pre-operational check before operating the UPS.
49 G8000 Series with Isolated output Installation and operation manual 14.1 Operation Types The operation types are summarized below. TABLE 11.1 OPERATION TYPES Operation Description Startup Starting up and operating the UpS. Switch power Supply Switching power supply source between UpS and bypass. ...
Page 58 - Startup Procedures; The procedure to start the UpS is shown in Steps 1-5.; SYSTEM INITIALIZE
50 G8000 Series with Isolated output Installation and operation manual SYSTEM INITIALIZE BATTERIES AC SWITCH UPS BYPASS DISCHARGE FLOAT CHARGE EQUAL CHARGE 㨪 AC INPUT ` CONVERTER ` INVERTER 㨪 AC OUTPUT BYPASS INPUT 㨪 14.3 Startup Procedures The procedure to start the UpS is shown in Steps 1-5. STEP ...
Page 59 - specification, this operation will be inhibited.; UPS SUPPLY
51 G8000 Series with Isolated output Installation and operation manual Step 4-5 continues the procedure to start the UpS. STEP 4 Turn on the DC Input breaker (72b) on the external battery cabinet.bATTerIeS leD is “oN”. STEP 5 *press the “UpS” button for at least 0.5 seconds.This completes UpS startu...
Page 60 - NOTE; Startup Procedures - STEP 5
52 G8000 Series with Isolated output Installation and operation manual 14.4 Switch Power Supply (UPS→Bypass) The procedure to transfer between the UPS supply and the bypass supply is shown in Steps 1-3 STEP 1 Check AC INpUT leD and bypASS leD are on to make sure power is being delivered to the UpS. ...
Page 61 - Switch Power Supply; the external battery cabinet, and, press
53 G8000 Series with Isolated output Installation and operation manual 14.5 Stop The procedure to stop the UPS is shown in Steps 1-3. STEP 1 Transfer to bypass supply as described in Switch Power Supply . UpS leD is “oFF”.bypASS leD is “oN”. STEP 2 Turn off the DC Input breaker (72b) on the external...
Page 62 - Complete Shutdown; INVERTER LED flashes then “OFF”.; STEP 5 - This operation is different from
54 G8000 Series with Isolated output Installation and operation manual 14.6 Complete Shutdown The procedure to turn off the control power and shut down the UPS completely is shown in Steps 1-6. STEP 1 Transfer to bypass supply as described in Switch Power Supply . UpS leD is “oFF”.bypASS leD is “oN”...
Page 63 - a specified voltage (depending on the
55 G8000 Series with Isolated output Installation and operation manual 14.7 Changing Between Float Charge and Equalize Charge The procedure to change the recharge mode between float charge and equalize charge is shown in Steps 1-3. See the Note below for an explanation of Flaot and equalize charge m...
Page 64 - The battery is normally being charged in float
56 G8000 Series with Isolated output Installation and operation manual 14.8 Changing to Float Charge from Protection Charge (If applicable) The manual procedure to change from protection charge to float charge is shown in Step 1-3.This operation applies to batteries after they have experienced over ...
Page 65 - 5 Troubleshooting; Types of Errors
57 G8000 Series with Isolated output Installation and operation manual 14.9 Emergency Power Off (EPO) press the epo switch for immediate shutdown of all power through the UpS. The signal from the epo is processed as a “hard fault” by the UpS and results in gate-blocks on the transistors and opens al...
Page 66 - Faults and Warnings Data Screen; ↓ANOTHER ITEM; Description
58 G8000 Series with Isolated output Installation and operation manual 15.2 Faults and Warnings Data Screen This screen appears when a trip error is detected. Up to 10 screens of fault data can be displayed. Figure 15.1 and Table 15.2 show a sample screen and describe the data shown in the screen. F...
Page 68 - Fault Messages; the single line diagram for each UpS.; Inverter
60 G8000 Series with Isolated output Installation and operation manual 15.4 Fault Messages Figure 15.4 show the corresponding circuit locations for fault detection codes. Tables 15.3 through 15.7 gives details for the fault and warning messages referred to in section 15.3. The “item” code assoiated ...
Page 70 - scroll buttons and how they are used for screen scrolling.
62 G8000 Series with Isolated output Installation and operation manual 15.5 LCD Scroll (w/ faults or warnings) This section describes how to scroll through the lCD screens when a fault has occurred (when Fault Data screens exist).Figure 15.5 shows the locations of the buttons to scroll the lCD scree...
Page 71 - Restoring UPS Operation; Contact Toshiba in the event of malfunction or fault.
63 G8000 Series with Isolated output Installation and operation manual 15.6 Restoring UPS Operation The procedure to restore UpS operation is shown in Steps 1-2. The example shows the UpS restored after a trip fault occurred on inverter over current with the message “INV. oC.” STEP 1 Check the lCD s...
Page 74 - INDUSTRIAL DIVISION
INDUSTRIAL DIVISION 13131 West Little York Road, Houston, Texas 77041 Tel (713) 466-0277 Fax. (713) 466-8773 US (877) 867-8773 Canada (800) 872-2192 Mexico 01/800/527-1204 www.Toshiba.com/ind printed in the U.S.A.