Page 4 - Table of Contents; CHAPTER 2: INSTALLATION INSTRUCTIONS...................11
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 3 of 36 Table of Contents CHAPTER 1: SAFETY INSTRUCTIONS.. . . . . . . . . . . . . . . . . . 4 1.1. Warnings and Symbols ................................................................................................. 5 1.2. E...
Page 5 - Chapter 1: Safety Instructions
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 4 of 36 Chapter 1: Safety Instructions » These safety instructions apply to anyone near the equipment operation. Please inform everyone near the operating equipment about the direct and indirect hazards associated with the equi...
Page 6 - -1 Warnings and Symbols
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 5 of 36 1-1 Warnings and Symbols The following warnings and symbols are used in these operating instructions. » This symbol indicates that a technical term is explained at this point. This symbol indicates DANGER! Death or seri...
Page 7 - -2 Explanations and Information
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 6 of 36 1-2 Explanations and Information Various terms and designations are used frequently in these operating instructions to ensure clarity. Therefore, please note that the terms used in the text are defined as follows: • Equ...
Page 8 - -3 For Your Safety; How to Use This Manual; PROPERLY TRAINED
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 7of 36 1-3 For Your Safety How to Use This Manual • Please read this manual carefully before initial operation. Understanding the instructions and equipment will help to avoid injuries as well as damage to equipment. If you hav...
Page 9 - Maintenance Responsibility; ONLY
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 8 of 36 • Check all lines, hoses, and coupling pieces regularly for leakage and damage. Any errors must be eliminated immediately. • The unit may only be used if all corresponding components have been properly connected and are...
Page 10 - Safety
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 9 of 36 1-4 Unit Safety • The unit may ONLY be used for conveying cylindrical plastic granules and regrind on injection molding machines. • NEVER change the settings unless you are able to foresee the consequences. • Use ONLY o...
Page 11 - Chapter 2: Installation; OFF
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 10of 36 Chapter 2: Installation » These installation instructions are intended for people with skills in electrical and mechanical areas due to their training, experience and received instructions. Personnel using these install...
Page 12 - Information
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 11 of 36 2-1 General Information Unpack all parts of the single conveyor unit and make sure that every thing is available: • conveyor hopper with level sensor (1) • control and maintenance unit (2) • one venturi assembly (3) • ...
Page 13 - -2 Installing the Conveyor Hopper
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 12 of 36 2-2 Installing the Conveyor Hopper The single conveyor unit is insensitive to shocks and can be installed directly on the processing machine. Make sure that all connections are tight so that the conveying performance i...
Page 14 - -3 Installing the Control and Maintenance Unit
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 13 of 36 2-3 Installing the Control and Maintenance Unit Install the control and maintenance unit at a freely accessible site. Check the length of the connection cable and the length of the supplied hoses to the venturi assembl...
Page 15 - -4 Connecting the Compressed Air Supply
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 14 of 36 2-4 Connecting the Compressed Air Supply Before connecting the compressed air supply, check the following: Check compressed air piping for correct installation and assembly. Check the fittings, length and quality of th...
Page 16 - Connection
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 15 of 36 2-5 Electrical Connection The operating voltage is 110 V, AC, PE, 50/60 Hz. Special voltages available by request. The connected load is approximately 15 W. The connection is made using a mains connector. A separate pr...
Page 17 - Chapter 3: Functional Description; -1 Method of Functioning
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 16of 36 Chapter 3: Functional Description 3-1 Method of Functioning The single conveyor unit works according to the Venturi Principle. An external compressed air supply is needed. A venturi meter (A) is integrated in the ventur...
Page 18 - -2 Control and Maintenance Unit
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 17 of 36 3-2 Control and Maintenance Unit A. The unit is switched ON and OFF at the control and maintenance unit. B. At the regulator, the operating pressure is adjusted. A water separator is integrated. C. Regularly inspect th...
Page 19 - -1 Preparations; ON
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 18of 36 This chapter is intended for the operating personnel of the equipment. General knowledge of operating conveyor units is required. The functional description must be read and understood. Make sure that in each case the o...
Page 20 - -3 Basic Setting of the Filling Level in the Conveyor Hopper; Figure 6: Conveyor Hopper; Filling Level Too High
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 19 of 36 4-3 Basic Setting of the Filling Level in the Conveyor Hopper The filling level in the conveyor hopper is mainly determined by the level sensor. Figure 6: Conveyor Hopper Filling Level Too Low 1. Using a screwdriver, t...
Page 21 - Fine Adjustment of the Filling Level in the Conveyor Hopper
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 20 of 36 Fine Adjustment of the Filling Level in the Conveyor Hopper During operation, use a screwdriver to carefully turn the adjustment screw (A) of the level sensor until the desired filling level is reached. If the filling ...
Page 22 - Chapter 5: Maintenance
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 21of 36 Chapter 5: Maintenance This chapter is intended for persons with skills in electrical and mechanical areas due to their training and experience. Personnel using the information in this chapter must be educated about acc...
Page 23 - Intervals
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 22 of 36 5-1 Maintenance Intervals Check the setting of the pressure regulator. Empty the water separator. Daily: Check danger signs on the unit for legibility and completeness. Clean the cartridge filter and screen (depending ...
Page 24 - -2 Cleaning/Replacing the Filter Cartridge
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 23 of 36 5-2 Cleaning/Replacing the Filter Cartridge Switch the unit OFF . Disconnect the main electrical plug. Figure 8: XSV-05/R Figure 7: XSV-05
Page 25 - Disassembly; Assembly; -3 Adjusting the Level Probe; Order number level probe: ID 85480
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 24 of 36 Disassembly 1. Remove the filter cartridge (A). 2. Blow out the filter cartridge (A) from the inside out using compressed air or replace the filter. 3. Open the toggle-type fastener (B) and fold the hopper lid upward (...
Page 28 - Chapter 6: Technical Data; Compressed air supply:
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 27of 36 Chapter 6: Technical Data Maximum througput: 330 lbs/h (149.7 kg/hr) Weight: Approx. 6.61 lbs. (3 kg) Operating voltage: 110 V, AC, PE, 50/60 Hz (standard) Special voltage on request Connected load: Approx. 15 W Total n...
Page 29 - -1 Dimension Sheet
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 28 of 36 6-1 Dimension Sheet XSV-05
Page 32 - -2 Spare Parts Lists
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 31 of 36 6-2 Spare Parts Lists XSV-05
Page 35 - (See figures on previous pages for parts location)
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 34 of 36 Spare Parts List (See figures on previous pages for parts location) Position ID Number Designation 1 CT98171 Filter cartridge 2 CT18491 Screen (XSV-05 only) 2 CT29252 Screen (XSV-05R or XSV-05/2R) 3 CT31160 Lid gasket ...
Page 36 - Quick Start Guide –XSV Venturi Loader
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 35 of 36 6-3 Quick Start Guide –XSV Venturi Loader Unpack all parts. Check for the following: • Conveying hopper with level sensor • Control and maintenance unit • Venturi assembly • Vinyl flexible hose • Compressed air hose • ...
Page 37 - Assistance; Parts Department
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style 36 of 36 6-4 Technical Assistance Parts Department Call toll-free 7am–5pm CST [800] 423-3183 or call [630] 595-1060, Fax [630] 475-7005 The ACS Customer Service Group will provide your company with genuine OEM quality parts man...
