State Water Heaters GP6 50 HTPDT 121 Series - Manual

6 Fire Hazard Do not install water heater on carpeted floor.Do not operate water heater if flood damaged. For continued protection against risk of fire: Fire or Explosion Hazard Read instruction manual before installing, using or servicing water heater. Avoid all ignition sources if you smell gas. D...

7 Thank You for purchasing this water heater. Properly installed and maintained, it should give you years of trouble free service. abbrevIatIons used Abbreviations found in this Instruction Manual include : • ANSI - American National Standards Institute • ASME - American Society of Mechanical Engine...

8 * cautIon harness has 120 vac. In operatIon. ** see “planning the vent system,” “Installation of vent system” and “condensate piping” for more information. fIGure 1. vacuuM relIef valve *Install per local codes M display enclosure ** n exhaust elbow assembly ** o condensate tubing p off/on switch ...

9 rough-In-dimensions Units A B C D E F Inches 66.75 49.25 22.00 15.75 3.00 8.00 cm 169.5 125.09 55.88 40.00 7.62 20.32 top/side Inlet and outlet: 3/4” npt Gas Inlet: 1/2” npt capacity, Gas and electrical characteristics Approximate Capacity Manifold Pressure Electrical Characteristics U.S. Gals. Li...

10 locatInG the water heater Carefully choose a location for the new water heater. The placement is a very important consideration for the safety of the occupants in the building and for the most economical use of the appliance. Property Damage Hazard All water heaters eventually leak. • Do not inst...

11 in an alcove or closet, the entire floor must be covered by the panel. Failure to heed this warning may result in a fire hazard. Minimum clearances between the water heater and combustible construction are 0 inch at the sides and rear, 5.5” (14.0 cm) from the front and 18” (45.7 cm) from the top....

12 ventilation systems, clothes dryers and fireplaces shall also be considered in determining the adequacy of a space to provide combustion, ventilation and dilution air. unusuallY tIGht constructIon In unconfined spaces in buildings, infiltration may be adequate to provide air for combustion, venti...

14 This water heater shall not be connected to any heating systems or component(s) used with a non-potable water heating appliance. All piping components connected to this unit for space heating applications shall be suitable for use with potable water. Toxic chemicals, such as those used for boiler...

15 MIXInG valves Water temperature over 125°F (52°C) can cause severe burns instantly resulting in severe injury or death.Children, the elderly and the physically or mentally disabled are at highest risk for scald injury.Feel water before bathing or showering.Temperature limiting devices such as mix...

17 Fit pipe insulation over the incoming cold water line and the hot water line. Make sure that the insulation is against the top cover of the heater.Fit T & P valve insulation over valve. Make sure that the insulation does not interfere with the lever of the T & P valve. Secure all insulati...

18 Gas pIpInG Make sure gas supplied is same type listed on model rating plate. The inlet gas pressure must not exceed 14 inch water column (3.5 kPa) for natural and propane gas (L.P.). The minimum inlet gas pressure shown on rating plate is that which will permit firing at rated input. All gas pipi...

19 hIGh altItude InstallatIons This high efficiency water heater is certified for use without modification for an altitude of 10,000 feet (3,079 meters). Consult the factory for installation at altitudes over 10,100 feet (3,079m). Some gas utility companies derate their gas for altitude, making it u...

20 ventInG Never operate the water heater unless it is vented to the outdoors. The instructions in this section of the manual must be followed to avoid choked combustion or recirculation of flue gases. Such conditions cause sooting of the combustion chamber, burners and flue tubes and creates a risk...

21 PVC Materials should use ASTM D-2564 Grade Cement; CPVC Materials should use ASTM F- 493 Grade Cement and ABS Materials should use ASTM D-2235 Grade Cement. If the water heater is being installed as a replacement for an existing power vented heater in pre-existing venting, a thorough inspection o...

22 coMMonwealth of Massachusetts For all side wall terminated, horizontally vented power vent, direct vent, and power direct vent gas fueled water heaters installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Co...

23 terMInatIon clearances sIdewall power vent V X VENT TERMINAL AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED v v A G V FIXED CLOSED FIXED CLOSED OPERABLE OPERABLE V C B B B B F B V V A J V H M X X V V K B E D L POWER VENT (using room air for combustion) EXTERIOR CLEARANCES FOR SIDEWALL VENT...

24 terMInatIon clearances sIdewall dIrect vent V X VENT TERMINAL AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED v v A G V FIXED CLOSED FIXED CLOSED OPERABLE OPERABLE V C B B B B F B V V A J V H M X X V V K B E D L DIRECT VENT (using outdoor air for combustion) EXTERIOR CLEARANCES FOR SIDEWALL...

25 sequence of InstallatIons, fIGure 15a Cut a length of PVC pipe about 3.5 inches (8.9 cm) longer than the wall thickness at the opening. Glue the vent terminal to this section of pipe. Slide the wall plate over the pipe to stop against the vent terminal. Place a bead of caulking (not supplied) aro...

27 concentrIc vent InstallatIon This appliance is certified for concentric venting with concentric vent kit #9003910105 and #9006328005. Follow instructions below for proper installations. KIt coMponents Each kit is comprised of the following: Item Description Qty. Rain Cap 3 in. 1 SDR-26 pipe 4 in....

28 5. Secure assembly to roof structure as shown in Figure 23 using field supplied metal strapping or equivalent suppor t material. note: ensure termination height is above the roof sur face or anticipated snow level as shown in figure 23. 6. I n s t a l l r a i n c a p a n d s m a l l d i a m e t e...

29 5. Install rain cap and small diameter pipe assembly in Y concentric fitting and large pipe assembly. Ensure small diameter pipe is bottomed and cemented in Y concentric fitting. 6. Secure assembly to structure as shown in Figure 24 using field- supplied metal strapping or equivalent support mate...

30 12” MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL 12” MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL 24” MINIMUM SEPARATION. EXHAUST MUST BE AT SAME LEVEL OR ABOVE INTAKE TERMINAL. dIrect vent dIaGraM fIGure 28. fIGure 30. fIGure 31. fIGure 32. fIGure 29. When direct venting thro...

31 vent pIpe preparatIon 1. InItIal preparatIon. A.) Make sure the solvent cement you are planning to use is designed for the specific application you are attempting. B.) K n o w th e p h y s i c a l a n d c h e m i c a l c h a r a c te r i s ti c s a n d limitations of the PVC and CPVC piping mater...

32 b. deburring Use a knife, plastic pipe deburring tool, or file to remove burrs from the end of small diameter pipe. Be sure to remove all burrs from around the inside as well as the outside of the pipe. A slight chamfer (bevel) of about 10°-15° should be added to the end to permit easier insertio...

33 controls and swItches This model is provided with three pressure switches. These switches are essential to the safe and proper operation of the unit. All switches are wired in series. The controller is set up to shut the unit down whenever there is a failure of any of the switches. It is importan...

34 cautIon LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERvICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. vERIFY PROPER OPERATION AFTER SERvICING. power vent wIrInG scheMatIc - fIGure 34. THIS WATER HEATER IS POLARITY SENSITvE. B E F O R E A P P LY I N G ELECTRICITY TO THI...

35 warnInG: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner. do not try to light the burner ...

36 for the lowest temperature which satisfies your hot water needs. This will also provide the most energy efficient operation of the water heater and minimize scale formation. Valves for reducing the point-of-use temperature by mixing cold and hot water are available, see Figure 8. Also available a...

37 user Input buttons • The up and down buttons are used to navigate menus and adjust user settings. • The operational buttons are used to enter/exit menus, select menu items, activate adjustment modes and confirm or cancel new user settings. The operational buttons are multifunctional, their curren...

38 status Icons The Status Icons are displayed on the Desktop screen and convey operational and diagnostic information. The icons are described in the table below. table 3. Icon description Water temperature in the tank has fallen. Shaded area of the animated thermometer icon will rise and fall in r...

39 operatInG states The current operational state of the water heater is displayed on the Desktop screen as the "Status." The common operational states are described in the table below. table 4. state description Standby The water heater is not in an active heating cycle. IE: the Tank Temper...

40 user settInGs & control sYsteM Menus teMperatures operatInG set poInt and dIfferentIal adjustMent The Operating Set Point is adjustable from 90°F (42°C) to 180°F (82°C) for commercial and 160°F (71°C) on residential models. The factory setting is 120°F (49°C). The Differential is adjustable f...

41 teMperatures (cont) descrIptIon/actIon dIsplaY tank temperature • - non adjustable - control system sensed temperature from the Temperature Probe. tank probe offset • - adjustable user setting, range -5° to +5° (factory setting 0°). The Tank Probe Offset is used to calibrate control system temper...

42 dIsplaY settInGs descrIptIon/actIon dIsplaY Select Display Settings from the Main Menu and press the Operational Button under "SELECT" to enter this menu. This menu contains adjustable display options for viewing information on the LCD screen. Use the Up & Down Buttons to navigate the...

43 current fault descrIptIon/actIon dIsplaY Select Current Fault from the Main Menu and press the Operational Button under "SELECT" to enter this menu. This menu contains non adjustable operational information. Use the Up & Down Buttons to navigate the menu.This menu contains the current...

44 servIce contact InforMatIon The control system has a discrete menu that Installing contractors and/or service agents can access to enter contact information for their customers. This contact information will be displayed with all Fault and Alert messages. descrIptIon/actIon dIsplaY From the Deskt...

45 start up condItIons sMoKe/odor It is not uncommon to experience a small amount of smoke and odor during the initial start-up. This is due to burning off of oil from metal parts, and will disappear in a short while. therMal eXpansIon Water supply systems may, because of such events as high line pr...

46 ventInG sYsteM InspectIon At least once a year a visual inspection should be made of the venting system. You should look for: 1. Obstructions which could cause improper venting. The combustion and ventilation air flow must not be obstructed. 2. Damage or deterioration which could cause improper v...

47 fIGure 36. When checking the temperature-pressure relief valve operation, make sure that (1) no one is in front of or around the outlet of the temperature-pressure relief valve discharge line, and (2) that the water discharge will not cause any property damage, as the water may be extremely hot, ...

48 MaIntenance teMperature-pressure relIef valve test Burn hazard. Hot water discharge. Keep clear of Temperature- Pressure Relief Valve discharge outlet. It is recommended that the Temperature-Pressure Relief Valve should be checked to ensure that it is in operating condition every 6 months. When c...

49 Never use this water heater unless it is completely filled with water. To prevent damage to the tank, the tank must be filled with water. Water must flow from the hot water faucet before turning “ON” gas to the water heater. A *Condensation may be seen on pipes in humid weather or pipe connection...

50 troubleshootInG Flow Chart. 1. When the control system is first powered, during boot up, it will display water heater model information during initialization. After a few moments the control system LCD which is part of the UIM (user interface module) will display the default screen known as the &...

51 sequence of operatIon flow chart YES NO Water is heated to set point 24 V Gas Valve de-energized Approximately 30 second Inter-Purge cycle 24 V Gas Valve de-energized Retries up to two more times Approximately 30 second Post-Purge cycle Control System Locks Out “Ignition Failure” Fault Msg is dis...

52 If the Main Burner ignites momentarily but does not sustain ignition allow the water heater to try to ignite up to two more times until control system locks out and the Ignition Failure Fault message is displayed on the control system's LCD. If the water heater is experiencing rough starts - see ...

53 note: If you are not qualified and licensed or certified as required by the authority having jurisdiction to perform a given task do not attempt to perform any of the diagnostic or service procedures described in the following section. If you do not understand the instructions in the following se...

54 fault and alert MessaGes Call the technical support phone number listed on the back cover for further technical assistance or to locate a qualified service agent in your area. possIble causes - checK/repaIr dIsplaYed fault/alert MessaGe The water heater’s control system is polarity sensitive and ...

55 fault and alert MessaGes (cont) Call the technical support phone number listed on the back cover for further technical assistance or to locate a qualified service agent in your area. possIble causes - checK/repaIr dIsplaYed fault/alert MessaGe The control system has detected the Blower Prover Swi...

59 limited warranty State Water Heaters, the warrantor, extends the following LIMITED WARRANTY to the owner of this water heater. THE TANk 1. If the glass-lined tank in this water heater shall prove upon examination by the warrantor to have leaked due to natural corrosion from potable water therein,...