Page 2 - SAFE INSTALLATION, USE AND SERVICE; IMPORTANT DEFINITIONS
2 SAFE INSTALLATION, USE AND SERVICE Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater. Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you andothers of a potent...
Page 3 - GENERAL SAFETY
Page 4 - PREPARING FOR THE INSTALLATION; INTRODUCTION
4 SAFE INSTALLATION, USE AND SERVICE ............................... 2 GENERAL SAFETY .................................................................. 3 TABLE OF CONTENTS .............................................................. 4 INTRODUCTION ....................................................
Page 5 - TYPICAL INSTALLATION; GET TO KNOW YOUR WATER HEATER - GAS MODELS
5 TYPICAL INSTALLATION GET TO KNOW YOUR WATER HEATER - GAS MODELS A Ve n t A s s e m b l y B Flue Outlet C Anode D Hot Water Outlet E OutletF Insulation G Gas Supply H Manual Gas Shut-off Valve * INSTALL IN ACCORDANCE WITH LOCAL CODES. * DRIP LEG AS REQUIRED BY LOCAL CODES. FIGURE 1. I Ground Joint ...
Page 6 - MIXING VALVE USAGE
6 This appliance has been design certified as complying with American NationalStandard/CSA Standard for water heaters and is considered suitable for: Water (Potable) Heating: All models are “considered suitable for water (potable) heating.” Water (Potable) Heating and Space Heating: Certain models a...
Page 7 - FACTS TO CONSIDER ABOUT THE LOCATION; LOCATING THE NEW WATER HEATER
7 FACTS TO CONSIDER ABOUT THE LOCATION Carefully choose an indoor location for the new water heater, becausethe placement is a very important consideration for the safety of theoccupants in the building and for the most economical use of theappliance. This water heater is not for use in manufactured...
Page 8 - Combustion Air and Ventilation
8 Also, the water heater must be located and/or protected so it is notsubject to physical damage by a moving vehicle. This water heater must not be installed directly on carpeting. Carpetingmust be protected by metal or wood panel beneath the appliancee x t e n d i n g b e y o n d t h e f u l l w i ...
Page 17 - Optional Horizontal Vent Kit - Installation #3
17 Optional Horizontal Vent Kit - Installation #3 If the vent hole has not been cut, refer to “Cutting The Opening Through The Outside Wall.” See page 11. 1. Lock the elbow to the straight 3” (76 mm) flue pipe. Set this assembly in place on the end of the water heater’s flue collar. FIGURE 52. 2. Ma...
Page 25 - INSTALLING THE NEW WATER HEATER; WATER PIPING
25 INSTALLING THE NEW WATER HEATER WATER PIPING HOTTER WATER CAN SCALD:Water heaters are intended to produce hot water. Water heated to atemperature which will satisfy space heating, clothes washing, dishwashing, cleaning and other sanitizing needs can scald and permanentlyinjure you upon contact. S...
Page 26 - TEMPERATURE-PRESSURE RELIEF VALVE
26 Figure 104 shows the typical attachment of the water piping to thewater heater. The water heater is equipped with 3/4 inch NPT waterconnections. NOTE: If using copper tubing, solder tubing to an adapter before attaching the adapter to the cold water inlet connection. Donot solder the cold water s...
Page 28 - SEDIMENT TRAPS
28 When installed at elevations above 2,000 feet (610 meters), input ratingshould be reduced at the rate of 4 percent for each 1,000 feet(305 meters) above sea level which requires replacement of theburner orifice in accordance with National Fuel Gas Code ANSI Z223.1/NFPA 54. Contact your local gas ...
Page 29 - INSTALLATION CHECKLIST
29 INSTALLING THE NEW WATER HEATER (cont’d.) INSTALLATION CHECKLIST BEFORE LIGHTING THE PILOT: 1. Check the gas line for leaks.a. Use a soapy water solution. DO NOT test for gas leaks using a match or open flame. b. Brush the soapy water solution on all gas pipes, joints and fittings.c. Check for bu...
Page 31 - START UP CONDITIONS
31 TEMPERATURE REGULATION HOT WATER CAN SCALD: Water heaters are intended to produce hotwater. Water heated to a temperature that will satisfy space heating,clothes washing, dish washing, and other sanitizing needs can scaldand permanently injure you upon contact. Some people are more likely tobe pe...
Page 32 - OPERATIONAL CONDITIONS
32 Excessive condensation may be noticed during the winter and early springmonths when incoming water temperatures are at their lowest. Good venting is essential for a gas fired water heater to operate properlyas well as to carry away products of combustion and water vapor. SMOKE / ODOR It is not un...
Page 33 - PERIODIC MAINTENANCE; VENTING SYSTEM INSPECTION; BURNER INSPECTION
33 PERIODIC MAINTENANCE VENTING SYSTEM INSPECTION At least once a year a visual inspection should be made of the ventingsystem. You should look for: 1. Obstructions which could cause improper venting. The combustion and ventilation air flow must not be obstructed. 2. Damage or deterioration which co...
Page 35 - DRAIN VALVE WASHER REPLACEMENT; LEAKAGE CHECKPOINTS
35 DRAIN VALVE WASHER REPLACEMENT (See Figure 114) 1. Turn “OFF” gas supply to water heater. 2. Follow “Draining” instructions. 3. Turning counterclockwise ( ), remove the hex cap below the screw handle. 4. Remove the washer and put the new one in place. 5. Screw the handle and cap assembly back int...
Page 36 - REPAIR PARTS LIST
Page 39 - THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.
39 PARTS GAL. CAP. 40 50 40 50 75 KEY # DESCRIPTION BTU’s in 1000’s NAT/L.P. 36/36 38/38 40/40 48/44 55 NAT. Kit AVK-2 No. 9001247 32. 3” I.D. x 13 7/8” Flue Extension Pipe with 9001281 9001281 9001281 9001281 9001281 Gaskets 33. 6” O.D. x 13 5/8” Vent Extension Pipe 9001275 9001275 9001275 9001275 ...
Page 40 - TROUBLESHOOTING GUIDELINES; Problem
40 These guidelines should be utilized by a qualified service agent. TROUBLESHOOTING GUIDELINES Problem Cause Solution Improperly sealed, hot or cold supply connection, Tighten threaded connections. relief valve, drain valve, or thermostat threads. Leakage from other appliances or water lines. Inspe...