Page 2 - GAS WATER HEATER SERVICE HANDBOOK; ti; Table of Contents
SBN71-120 thru 85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 1 s r e t a e H r e t a W e t a t S 7 0 0 2 © e e s s e n n e T , y ti C d n a l h s A Table of Contents SBN 71-120 thru 85-390, SBD30-150/199 SERVICE HAND...
Page 3 - WATER HEATER CONTROL BOARD TROUBLESHOOTING AND DIAGNOSTIC LED
SBN71-120 thru 85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 2 s r e t a e H r e t a W e t a t S 7 0 0 2 © e e s s e n n e T , y ti C d n a l h s A This service handbook is a supplement to the SBN and SBD151/201 Inst...
Page 4 - • se; COMMERCIAL TANK TYPE GAS MODEL NUMBER BREAK DOWN
SBN71-120 thru 85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 3 s r e t a e H r e t a W e t a t S 7 0 0 2 © e e s s e n n e T , y ti C d n a l h s A QUALIFICATIONS Installation or service of this water heater requires...
Page 5 - INSTALLATION CONSIDERATIONS - CLEARANCES; of these items in detail.; TOP AND FRONT VIEWS OF MINIMUM CLEARANCES TO COMBUSTIBLES
SBN71-120 thru 85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 4 s r e t a e H r e t a W e t a t S 7 0 0 2 © e e s s e n n e T , y ti C d n a l h s A INSTALLATION CONSIDERATIONS - CLEARANCES This portion of the handboo...
Page 6 - MINIMUM CLEARANCE TO COMBUSTIBLES; Model Number
SBN71-120 thru 85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 5 s r e t a e H r e t a W e t a t S 7 0 0 2 © e e s s e n n e T , y ti C d n a l h s A MINIMUM CLEARANCE TO COMBUSTIBLES Model Number "A" Right Sid...
Page 7 - REQUIRED EXTERIOR CLEARANCES; feet with a “listed vent cap.”
SBN71-120 thru 85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 6 s r e t a e H r e t a W e t a t S 7 0 0 2 © e e s s e n n e T , y ti C d n a l h s A REQUIRED EXTERIOR CLEARANCES The illustration below shows the requir...
Page 9 - Two openings are required:; one within 12 inches of the top of the enclosure and one within 12; MAKE-UP AIR – DIRECT COMMUNICATION WITH OUTDOORS
SBN71-120 thru 85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 8 s r e t a e H r e t a W e t a t S 7 0 0 2 © e e s s e n n e T , y ti C d n a l h s A A fresh supply of make-up air for combustion can be supplied to the ...
Page 10 - CONTAMINATED AIR
SBN71-120 thru 85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 9 s r e t a e H r e t a W e t a t S 7 0 0 2 © e e s s e n n e T , y ti C d n a l h s A Along with adequate make-up air, the quality of the air is important...
Page 12 - GAS VALVE
SBN71-120 thru 85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 1 1 s r e t a e H r e t a W e t a t S 7 0 0 2 © e e s s e n n e T , y ti C d n a l h s A The outlet view of the Gas Valve, shown on the right, shows the Ma...
Page 13 - VENTING
SBN71-120 thru 85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 2 1 s r e t a e H r e t a W e t a t S 7 0 0 2 © e e s s e n n e T , y ti C d n a l h s A All SBN and SBD water heaters are classified by ANSI as Category I...
Page 14 - Multiple Gas Fired Tank-Type Heaters; Rise; VENT TABLES FOR CATEGORY I - TYPE B GAS VENT
SBN71-120 thru 85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 3 1 s r e t a e H r e t a W e t a t S 7 0 0 2 © e e s s e n n e T , y ti C d n a l h s A Multiple Gas Fired Tank-Type Heaters When venting multiple Categor...
Page 19 - Sequence; Inducer fan starts and provides draft.
SBN71-120 thru 85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 8 1 s r e t a e H r e t a W e t a t S 7 0 0 2 © e e s s e n n e T , y ti C d n a l h s A SBN /SBD30-150/199 SEQUENCE OF OPERATION Sequence 1. Thermistors (...
Page 20 - COMBINING VENTS (MANIFOLDING
SBN71-120 thru 85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 9 1 s r e t a e H r e t a W e t a t S 7 0 0 2 © e e s s e n n e T , y ti C d n a l h s A COMBINING VENTS (MANIFOLDING When vents are combined, the area of ...
Page 21 - RULES FOR GOOD VENTING
SBN71-120 thru 85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 0 2 s r e t a e H r e t a W e t a t S 7 0 0 2 © e e s s e n n e T , y ti C d n a l h s A 1. The vent pipe should ALWAYS be the same size as the outlet of t...
Page 23 - Horizontal elements should be limited
SBN71-120 thru 85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 2 2 s r e t a e H r e t a W e t a t S 7 0 0 2 © e e s s e n n e T , y ti C d n a l h s A 9. Obstructions can cause down drafts. The vent pipe should be ext...
Page 24 - Ashland City, Tennessee; Pressure Switch Contacts are Normally Open “
SBN71-120 thru SBN85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 3 2 s r e t a e H r e t a W e t a t S Ashland City, Tennessee 7 0 0 2 © DRAFT PROVING PRESSURE SWITCH - SETTINGS Draft Proving Pressure Switch Table SBN...
Page 25 - THERMOSTAT AND IGNITION CONTROL BOARD VIEW
SBN71-120 thru SBN85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 4 2 s r e t a e H r e t a W e t a t S Ashland City, Tennessee 7 0 0 2 © THERMOSTAT AND IGNITION CONTROL BOARD VIEW
Page 26 - WHITE RODGERS INTEGRATED CONTROL - THERMOSTAT
SBN71-120 thru SBN85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 5 2 s r e t a e H r e t a W e t a t S Ashland City, Tennessee 7 0 0 2 © WHITE RODGERS INTEGRATED CONTROL - THERMOSTAT
Page 27 - WHITE RODGERS IGNITION CONTROL BOARD
SBN71-120 thru SBN85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 6 2 s r e t a e H r e t a W e t a t S Ashland City, Tennessee 7 0 0 2 © WHITE RODGERS IGNITION CONTROL BOARD
Page 28 - HSI
SBN71-120 thru SBN85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 7 2 s r e t a e H r e t a W e t a t S Ashland City, Tennessee 317927-000 7 0 0 2 © GAS CONTROL VALVE / BURNER AREA VIEW HSI Part Number 194405 Volts AC ...
Page 29 - WIRING DIAGRAM
SBN71-120 thru SBN85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 8 2 s r e t a e H r e t a W e t a t S Ashland City, Tennessee 7 0 0 2 © WIRING DIAGRAM
Page 31 - OPERATING SEQUENCE – FLOW CHART
SBN71-120 thru SBN85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 0 3 s r e t a e H r e t a W e t a t S Ashland City, Tennessee 7 0 0 2 © OPERATING SEQUENCE – FLOW CHART
Page 32 - DIAGNOSTIC SEQUENCE OF OPERATION – FLOW CHART
SBN71-120 thru SBN85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 1 3 s r e t a e H r e t a W e t a t S Ashland City, Tennessee 7 0 0 2 © DIAGNOSTIC SEQUENCE OF OPERATION – FLOW CHART
Page 34 - No Green display “Power” LED on.
SBN71-120 thru SBN85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 3 3 s r e t a e H r e t a W e t a t S Ashland City, Tennessee 7 0 0 2 © WATER HEATER CONTROL BOARD TROUBLESHOOTING AND DIAGNOSTIC LED INTERPRETATION TES...
Page 35 - Power On; The low gas pressure switch )closes
SBN71-120 thru SBN85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 4 3 s r e t a e H r e t a W e t a t S Ashland City, Tennessee 7 0 0 2 © WATER HEATER CONTROL BOARD TROUBLESHOOTING AND DIAGNOSTIC LED INTERPRETATION Con...
Page 36 - TEST 2 – POLARITY CHECK
SBN71-120 thru SBN85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 5 3 s r e t a e H r e t a W e t a t S Ashland City, Tennessee 7 0 0 2 © TEST 2 – POLARITY CHECK Conditions: ● No hot water ● Green “Power” LED is on. ● ...
Page 37 - Ohms
SBN71-120 thru SBN85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 6 3 s r e t a e H r e t a W e t a t S Ashland City, Tennessee 7 0 0 2 © TEST 3 - CONTINUITY CHECK OF HIGH LIMIT (ECO) Conditions: ● Power On – No Hot Wa...
Page 38 - TEST 4 - UPPER TEMPERATURE PROBE CONTINUITY CHECK; Power On - Water below temperature; Ohms Resistance Table; Test indicates; no continuity
SBN71-120 thru SBN85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 7 3 s r e t a e H r e t a W e t a t S Ashland City, Tennessee 7 0 0 2 © TEST 4 - UPPER TEMPERATURE PROBE CONTINUITY CHECK Conditions: ● Power On - Water...
Page 39 - TEST 5 - CALLING FOR HEAT – NO INDUCER OPERATION; Water Heater Control - Thermostat
SBN71-120 thru SBN85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 8 3 s r e t a e H r e t a W e t a t S Ashland City, Tennessee 7 0 0 2 © TEST 5 - CALLING FOR HEAT – NO INDUCER OPERATION Conditions: ● Power on ● Plugs ...
Page 40 - TEST 6; 4 VAC Check of Blower Prover/Low Gas Pressure Circuit
SBN71-120 thru SBN85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 9 3 s r e t a e H r e t a W e t a t S Ashland City, Tennessee 7 0 0 2 © TEST 6 - INDUCER ON.............NO IGNITION Conditions: ● Power on ● Plugs in re...
Page 41 - TEST 7 – INDUCER ON, PROVER SWITCH AND LOW GAS PRESSURE SWITCH; Power on; TEST 7; Voltage check and continuity check of hot surface IGNITOR
SBN71-120 thru SBN85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 0 4 s r e t a e H r e t a W e t a t S Ashland City, Tennessee 7 0 0 2 © TEST 7 – INDUCER ON, PROVER SWITCH AND LOW GAS PRESSURE SWITCH CLOSED .............
Page 42 - E1 PLUG TO
SBN71-120 thru SBN85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 1 4 s r e t a e H r e t a W e t a t S Ashland City, Tennessee 7 0 0 2 © TEST 8 – IGNITOR HEATS .............. NO MAIN BURNER TEST 8 IGNITOR HEATS......N...
Page 43 - IGNITOR HEATS – NO MAIN BURNER; Meter reads 0 or 1; Check meter scale setting to read between 550 and 650 Ohms; eplace Gas Valve; have
SBN71-120 thru SBN85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 2 4 s r e t a e H r e t a W e t a t S Ashland City, Tennessee 7 0 0 2 © TEST 9 – IGNITOR HEATS .......NO MAIN BURNER Conditions: ● Test 8 completed then...
Page 44 - TEST 10 - MAIN BURNER IGNITION FOR LESS THAN 5 SECONDS; MAIN BURNER IGNITION FOR LESS THAN 5 SECONDS
SBN71-120 thru SBN85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 3 4 s r e t a e H r e t a W e t a t S Ashland City, Tennessee 7 0 0 2 © TEST 10 - MAIN BURNER IGNITION FOR LESS THAN 5 SECONDS Conditions: ● Power On – ...
Page 45 - TEST 11 - WATER HEATER SHUTTING OFF BELOW SETTING; Main burner ignited; WATER TEMPERATURE CIRCUIT CHECK - CONTINUITY
SBN71-120 thru SBN85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 4 4 s r e t a e H r e t a W e t a t S Ashland City, Tennessee 7 0 0 2 © TEST 11 - WATER HEATER SHUTTING OFF BELOW SETTING Conditions: ● Main burner igni...
Page 46 - DISPLAY LIGHTS ON INTEGRATED WATER HEATER CONTROL
SBN71-120 thru SBN85-390, SBD30-150/199 TANK TYPE COMMERCIAL GAS WATER HEATER SERVICE HANDBOOK t n e m tr a p e D g n i n i a r T l a c i n h c e T 5 4 s r e t a e H r e t a W e t a t S Ashland City, Tennessee 7 0 0 2 © DISPLAY LIGHTS ON INTEGRATED WATER HEATER CONTROL
Page 55 - State Water Heaters; Prepared by the State Water Heaters Training Department.
State Water Heaters 500 Tennessee Waltz ParkwayAshland City, TN 37015800-365-8170www.statewaterheaters.com Prepared by the State Water Heaters Training Department. For additional technical information call 800-365-0577. ©Copyright 2007 State Industries, Inc. COMMERCIAL