Page 2 - SAFE INSTALLATION, USE AND SERVICE; IMPORTANT DEFINITIONS; DANGER
2 SAFE INSTALLATION, USE AND SERVICE Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater. Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you andothers of a potent...
Page 3 - GENERAL SAFETY
Page 4 - PREPARING FOR THE INSTALLATION; INTRODUCTION
4 Thank You for purchasing this water heater. Properly installed and maintained, it should give you years of trouble free service. Abbreviations Found In This Instruction Manual: • ANSI - American National Standards Institute • ASME - American Society of Mechanical Engineers • GAMA - Gas Appliance M...
Page 5 - TYPICAL INSTALLATION
5 TYPICAL INSTALLATION FIGURE 1. INSTALL VACUUM RELIEF IN COLDWATER INLET LINE AS REQUIREDBY LOCAL CODES. I N S TALL S U I TA B L E D R A I N PANSU N D E R H E AT E R S TO P R E V E N TDAMAGE DUE TO LEAKAGE. REFERTO WATER HEATER LOCATION ONPAGE 8. INSTALL THERMAL EXPANSION TANKOR DEVICE IF WATER HEA...
Page 6 - MIXING VALVE USAGE; LOCATING THE NEW WATER HEATER; FACTS TO CONSIDER ABOUT THE LOCATION
6 MIXING VALVE USAGE FIGURE 2. Water (Potable) Heating: All models are considered suitable for water (potable) heating only. HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to atemperature which will satisfy space heating, clothes washing, dishwashing, and other...
Page 7 - INSULATION BLANKETS; INSTALLING THE NEW WATER HEATER; WATER PIPING
7 Installation of the water heater must be accomplished in such a mannerthat if the tank or any connections should leak, the flow will not causedamage to the structure. For this reason, it is not advisable to install thewater heater in an attic or upper floor. When such locations cannot beavoided, a...
Page 8 - WATER PIPING PRESSURE TEST; TEMPERATURE-PRESSURE RELIEF VALVE
8 The water within the water heater tank expands as it is heated andincreases the pressure of the water system. If the relieving point ofthe water heater’s temperature-pressure relief valve is reached, thevalve will relieve the excess pressure. The temperature-pressure relief valve is not intended f...
Page 9 - FILLING THE WATER HEATER
9 The valve is certified by a nationally recognized testing laboratory thatmaintains periodic inspection of production of listed equipment ofmaterials as meeting the requirements for Relief Valves and AutomaticGas Shut-off Devices for Hot Water Supply Systems, ANSI Z21.22 •CSA 4.4, and the code requ...
Page 10 - T&P VALVE and PIPE INSULATION
10 To fill the water heater with water: 1. Close the water heater drain valve by turning the handle to the right (clockwise). The drain valve is on the lower front of the waterheater. 2 . O p e n t h e c o l d w a t e r s u p p l y v a l v e t o t h e w a t e r h e a t e r. NOTE: The cold water supp...
Page 11 - WIRING DIAGRAMS
11 WIRING DIAGRAMS TURN OFF THE HEATER ELECTRICAL SUPPLY BEFORE SERVICING ANY ELECTRICAL COMPONENTS. FIGURE 7.
Page 12 - WIRING
12 WIRING Never use water heater unless it is completely full of water. To preventdamage to the tank and heating element, the tank must be filled withwater. Water must flow from the hot water faucet before turning onpower. You must provide all wiring of the proper size outside of the waterheater. Yo...
Page 13 - TEMPERATURE ADJUSTMENT; TEMPERATURE REGULATION
13 TEMPERATURE ADJUSTMENT To change the temperature setting: NOTE: It is not necessary to adjust the upper thermostat. However, if itis adjusted above the factory set point (120°F (49°C)/HOT) it isrecommended that it not be set higher than the lower thermostat setting. 1. Turn “OFF” the heater elect...
Page 14 - OPERATIONAL CONDITIONS; FOR YOUR INFORMATION
14 THERMAL EXPANSION Water supply systems may, because of such events as high linepressure, frequent cut-offs, the effects of water hammer amongothers, have installed devices such as pressure reducing valves, checkvalves, back flow preventers, etc. to control these types of problems.When these devic...
Page 15 - DRAINING; THERMOSTAT REMOVAL / REPLACEMENT; PERIODIC MAINTENANCE
15 If after manually operating the valve, it fails to completely reset andcontinues to release water, immediately close the cold water inlet tothe water heater, follow the draining instructions, and replace thetemperature-pressure relief valve with a new one. If the temperature-pressure relief valve...
Page 16 - ELEMENT CLEANING / REPLACEMENT
16 1. Turn “OFF” the electric power supply to the water heater. 2. Remove the outer door, insulation block and pad in the order theyare installed. 3. A. Models with lower thermostat without high limit: Lift out the tab as shown below to unclip the terminal cover fromthe thermostat. The terminal cove...
Page 19 - LEAKAGE CHECKPOINTS
19 LEAKAGE CHECKPOINTS Read this manual first. Then before checking the water heater makesure the electrical power supply has been turned “OFF” before checkingthe tank for leakage. *A. Condensation and dripping may be seen on pipes if the water temperature is low in humid weather or pipe connections...
Page 20 - TROUBLESHOOTING GUIDELINES; Problem
20 These guidelines should be utilized by a qualified service agent. TROUBLESHOOTING GUIDELINES Improperly sealed, hot or cold supply connection,relief valve or drain valve. Leakage from other appliances or water lines. Thermal expansion in closed water system. Improperly seated valve. High sulfate ...
Page 21 - REPAIR PARTS LIST; MANUFACTURED (MOBILE) HOME ELECTRIC MODELS
21 REPAIR PARTS LIST WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THEFOLLOWING INFORMATION: • MODEL NUMBER • SERIAL NUMBER • VOLTAGE AND ELEMENT WATTAGE • PART DESCRIPTION THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST. Now that you have purchased this water heater, should aneed ever exist for repair pa...
Page 22 - NOTES