Page 3 - Table of Contents
Table of Contents INTRODUCTION .................................................... 3 About This Machine ............................................. 3 Foreword ............................................................. 3 Capabilities ......................................................... 3 F...
Page 5 - I N T R O D U C T I O N; About This Machine; Foreword; Features
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -3- I N T R O D U C T I O N About This Machine Foreword " The screw cutting engine lathe is the oldest and most important of machine tools and from it all other machine tools have been developed. It was the lathe that made possible the build...
Page 6 - General Identification
-4- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO I N T R O D U C T I O N General Identification K. Steady Rest L. Tailstock w/MT#5 Quill M. Leadscrew N. Feed Rod O. Spindle Rod P. Rod Support (SB1043PF/-45PF/-61PF only) Q. Chip Drawer R. Brake Pedal S. Carriage T. Micrometer Stop A. Quick-C...
Page 7 - Master Power Switch; Headstock Controls
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -5- I N T R O D U C T I O N Refer to Figures 2–9 and the following descriptions to become familiar with the features and basic controls of this lathe. This knowledge will be necessary to properly set up the lathe for the test run and spindle bre...
Page 8 - Control Panel; Carriage Controls
-6- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO I N T R O D U C T I O N Control Panel G. Tachometer Display: Displays the current spindle speed in RPM. H. Spindle Speed Dial: Electronically varies the spindle speed within the selected spindle speed range. I. Power Light: Illuminates when ...
Page 9 - Tailstock Controls
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -7- I N T R O D U C T I O N U. Thread Dial and Chart: Dial indicates when to engage the half nut during threading operations. Chart indicates on which thread dial reading to engage the half nut for specific inch thread pitches. V. Spindle ON/OFF...
Page 10 - Foot Brake
-8- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO I N T R O D U C T I O N Foot Brake This lathe is equipped with a foot brake (see Figure 9 ) to quickly stop the spindle instead of allowing it to coast to a stop on its own. Pressing the foot brake while the spindle is ON also cuts power to ...
Page 11 - Model Number
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -9- I N T R O D U C T I O N Model Number SB1059F SB1060PF SB1061PF Product Dimensions Weight 4400 lbs. 5170 lbs. 5940 lbs. Width (side-to-side)/Depth (front-to-back)/Height 90 3 ⁄ 4 " x 27" x 62 1 ⁄ 4 " 110 1 ⁄ 2 " x 27" x 62...
Page 19 - S A F E T Y; Understanding Risks of Machinery
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -17- S A F E T Y Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, w...
Page 21 - Additional Metal Lathe Safety
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -19- S A F E T Y Additional Metal Lathe Safety Speed Rates. Operating the lathe at the wrong speed can cause nearby parts to break or the workpiece to come loose, which will result in dangerous projectiles that could cause severe impact injuries...
Page 22 - Additional Chuck Safety
-20- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO S A F E T Y Additional Chuck Safety Entanglement. Entanglement with a rotating chuck can lead to death, amputation, broken bones, or other serious injury. Never attempt to slow or stop the lathe chuck by hand, and always roll up long sleeve...
Page 23 - P R E P A R A T I O N; Preparation Overview; The typical preparation process is as follows:
PREPARATION For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -21- P R E P A R A T I O N Preparation Overview Things You'll Need To complete the preparation process, you will need the following items: For Lifting and Moving s !FORKLIFTOROTHERPOWERLIFTINGDEVICE rated for at least 25% more than t...
Page 24 - Availability
-22- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO P R E P A R A T I O N Power Supply Requirements Availability The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor o...
Page 25 - Grounding Requirements
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -23- P R E P A R A T I O N Grounding Requirements This machine must be grounded! In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current in order to reduce the risk of elect...
Page 26 - Unpacking; Main Inventory 1 (Figure; Installed & Not Shown
-24- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO P R E P A R A T I O N Unpacking This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice. You may need to file a freight claim, so...
Page 27 - Basic steps for removing rust preventative:; Cleaning & Protecting
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -25- P R E P A R A T I O N The unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prevents corrosion during shipment and storage.The benefit of this rust preventative is that it works very well. The downside is ...
Page 28 - Weight Load; Space Allocation; Location
-26- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO P R E P A R A T I O N Physical EnvironmentElectrical InstallationLightingWeight LoadSpace Allocation Weight Load Refer to the Machine Specifications for the weight of your machine. Make sure that the surface upon which the machine is placed ...
Page 30 - Leveling
-28- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO P R E P A R A T I O N 7. At each end of the lathe, have assistants connect guide rods to safely keep the lathe from swaying or tipping during lifting. 8. Raise the lathe a couple of inches and check the balance of the load. — If the load is...
Page 31 - Assembly; Lubricating Lathe; Bolting to Concrete Floors
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -29- P R E P A R A T I O N Assembly With the exception of the handwheel handles, the lathe is shipped fully assembled. To install the handwheel handles, thread the large handle into the carriage handwheel and the small handle into the cross slid...
Page 32 - Power Connection
-30- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO P R E P A R A T I O N In addition to the reservoirs, we also recommend that you lubricate all other points on the machine at this time. This can be accomplished by following the maintenance schedule on Page 66 . Note: If this lathe was ship...
Page 33 - Connecting Power
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -31- P R E P A R A T I O N Electrocution could occur if you attempt this procedure with the power wires connected to the power source. The incoming power wires must be disconnected from power before performing this procedure. L3 L2 L1 To Power S...
Page 34 - Test Run
-32- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO P R E P A R A T I O N Test Run After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation. If you discover a problem with the operation of the machine or its safety compon...
Page 38 - O P E R A T I O N; Operation Overview
OPERATION -36- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO O P E R A T I O N Operation Overview To complete a typical operation, the operator does the following: 1. Puts on safety glasses, rolls up sleeves, removes jewelry, and secures any clothing, jewelry, or hair that could get entangl...
Page 40 - Chuck Installation; To install the chuck:
-38- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO O P E R A T I O N Chuck Installation To ensure accurate work, it is extremely important to make sure the spindle nose and chuck mating surfaces/tapers are clean. Even a small amount of lint or debris can affect accuracy. The chuck is proper...
Page 41 - Registration Marks
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -39- O P E R A T I O N Figure 33. Registration mark locations. CamlockSpindle 2-Piece Direct Mount Camlock Chuck Marks for Chuck Reassembly ChuckHalves Spindle & Chuck Registration Marks Registration Marks Lightly stamp registration marks ac...
Page 42 - Scroll Chuck Clamping; Mounting Workpiece
-40- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO O P E R A T I O N Scroll Chuck Clamping This scroll-type chuck has an internal scroll-gear that moves all jaws in unison when adjusted with the chuck key. This chuck will hold cylindrical parts on-center with the axis of spindle rotation an...
Page 43 - Faceplate
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -41- O P E R A T I O N Figure 36. 4-jaw tightening sequence. 1 2 3 4 Workpiece Centerpoint 5. Tighten each jaw in small increments. After you have adjusted the first jaw, continue tightening the remaining jaws in an opposing sequence, as shown b...
Page 44 - Positioning Tailstock; Tailstock
-42- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO O P E R A T I O N To mount a non-concentric workpiece to the faceplate: 1. DISCONNECT LATHE FROM POWER! 2. Protect the bedway with a piece of plywood. 3. With help from another person or a holding device to support the workpiece, position i...
Page 45 - Installing Tooling; To install tooling in the tailstock:
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -43- O P E R A T I O N Installing Tooling This tailstock uses a quill with an MT#5 taper that has a lock slot in the back of the bore that accepts tang arbors and drill bits (see Figures 40–41 for examples). Figure 40. Types of tapered arbors an...
Page 46 - Removing Tooling; Tools Needed
-44- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO O P E R A T I O N Removing Tooling 1. Use a shop rag to hold the tool. 2. Rotate the tailstock handwheel counterclockwise until the tool is forced out of the quill. — If the tool does not come loose by retracting the quill, extend the quill...
Page 48 - Dead Centers
-46- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO O P E R A T I O N Note: If necessary in the following step, refer to Offsetting Tailstock on Page 44 for detailed instructions. 8. Use calipers to measure both ends of the workpiece. — If the test stock is thicker at the tailstock end, move...
Page 49 - Live Centers; Removing Center from Spindle; To mount a center in the tailstock:
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -47- O P E R A T I O N Live Centers A live center has bearings that allow the centertip and the workpiece to rotate together; it can beinstalled in the spindle and the tailstock quill forhigher speeds. However, a live center typicallydoes not pr...
Page 50 - Removing Center from Tailstock
-48- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO O P E R A T I O N 3. Use the tailstock handwheel to feed the quill out from the casting approximately 1". Note: Do not extend the quill more than 2" or stability and accuracy will be reduced. 4. Insert the center into the tailstock ...
Page 51 - Steady Rest
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -49- O P E R A T I O N The steady rest supports long shafts and can be mounted anywhere along the length of the bedway. Familiarize yourself with the steady rest components shown in Figure 54 to better understand its operation. Steady Rest Figur...
Page 52 - Follow Rest; Tool Needed; Compound Rest
-50- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO O P E R A T I O N Follow Rest The follow rest mounts to the saddle with two cap screws (see Figure 56 ). It is used on long, slender parts to prevent workpiece deflection from the pressure of the cutting tool during operation. Adjust the fo...
Page 53 - Installing Tool
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -51- O P E R A T I O N The four-way tool post is mounted on top of the compound rest and allows a maximum of four tools to be loaded simultaneously. Each tool can be quickly indexed to the workpiece by loosening the top handle, rotating the tool...
Page 54 - Micrometer Stop
-52- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO O P E R A T I O N Tools Needed Qty Tool Post T-Wrench ............................................... 1Steel Shims ............................................ As NeededCutting Tool .............................................................
Page 55 - Manual Feed; Carriage Handwheel; Spindle Speed; Determining Spindle Speed
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -53- O P E R A T I O N Manual Feed The handwheels shown in Figure 63 allow the operator to manually move the cutting tool. Carriage Handwheel The carriage handwheel moves the carriage left or right along the bed. It has a graduated dial with 0.0...
Page 56 - Setting Spindle Speed; Power Feed
-54- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO O P E R A T I O N Setting Spindle Speed 5. Turn the spindle ON , and slowly turn the spindle speed dial to your calculated spindle speed. 3. Move the spindle speed range lever to the range that covers your calculated spindle speed. Note: To...
Page 57 - Power Feed Controls
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -55- O P E R A T I O N Power Feed Controls Use Figures 67–71 and the following descriptions to become familiar with the locations and functions of the controls that you will use to set up the correct power feed for your operation. Note: Before u...
Page 59 - Setting Power Feed Rate
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -57- O P E R A T I O N Setting Power Feed Rate The power feed rate chart displays the settings for the headstock feed controls for metric and inch feed rates (see Figure 72 ). Using the controls on the lathe, follow along with the example below ...
Page 60 - Standard End Gear Configuration; Alternate End Gear Configuration; Configuring End Gears; To configure the end gears:
-58- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO O P E R A T I O N The end gears on the side of the headstock can be setup for the standard or alternate configuration, depending upon the type of operation to be performed. The lathe is shipped with the end gears in the standard configurati...
Page 61 - Threading Controls
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -59- O P E R A T I O N 4. Loosen the pivot arm hex nut shown in Figure 76 , then swing the pivot arm to the left so that the 44T/56T gears are away from the 57T gear. Hand tighten the hex nut to keep the arm in place. As you remove and replace e...
Page 62 - Apron Controls
-60- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO O P E R A T I O N Note: In the next step, use the chuck key to rock the spindle back and forth to help mesh the gears as you make adjustments. 3. For a metric thread pitch of 2.5mm, use the configuration string of characters to the right of...
Page 63 - Thread Dial
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -61- O P E R A T I O N Thread Dial The numbers on the thread dial are used with the thread dial chart to show when to engage the half nut during inch threading. The thread dial gear must be engaged with the leadscrew for this to work. Loosen the...
Page 65 - Chip Drawer
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -63- O P E R A T I O N The chip drawer shown in Figure 88 catches swarf and metal chips during the machining process. It slides open to provide access to swarf during cleanup. Also, the chip drawer contains a screen that allows run-off coolant t...
Page 66 - To use the coolant system on your lathe:; Rod Support
-64- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO O P E R A T I O N To use the coolant system on your lathe: 1. Make sure the coolant tank is properly serviced and filled with the appropriate fluid, and that you are wearing the necessary personal protection equipment. 2. Position the coola...
Page 67 - A C C E S S O R I E S; Accessories
ACCESSORIES For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -65- A C C E S S O R I E S Accessories This section includes the most common accessories available for your lathe, which may be available through your local South Bend Lathe Co. dealer. If you do not have a dealer in your area, pleas...
Page 68 - M A I N T E N A N C E; Maintenance Schedule
MAINTENANCE -66- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO M A I N T E N A N C E Always disconnect power to the machine before performing maintenance. Failure to do this may result in electrocution or accidental startup injury. ! Maintenance Schedule Cleaning & Protecting Regular cl...
Page 69 - South Bend La; athe Monthly Maintenance Char; Maintenance Chart
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -67- M A I N T E N A N C E Once every year, or more often with heavy use, perform these service items. Keep track of when you last performed your annual service and when you’ll need to perform it again. Use this chart to keep track of the mainte...
Page 70 - Headstock; Oil Pressure Safety Switch
-68- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO M A I N T E N A N C E Lubrication Headstock The headstock has a pressurized lubrication system that consists of an oil pump, an oil pressure safety switch, a supply tank, oil hoses, and a manifold with oil distribution lines. The oil distri...
Page 71 - Checking & Adding Oil; Changing Headstock Oil
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -69- M A I N T E N A N C E Checking & Adding Oil Oil Type...Mobil DTE Light or ISO 32 EquivalentOil Amount .......................................... 15.9 QuartsCheck/Add Frequency .................................... DailyChange Frequency ....
Page 72 - To to change the headstock oil:
-70- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO M A I N T E N A N C E To to change the headstock oil: 1. DISCONNECT LATHE FROM POWER! 2. Remove the end gear cover, the tank access cover, and the oil tank fill cap. 3. Remove the headstock oil supply line from the check valve (see Figure 1...
Page 73 - Quick- Change Gearbox; Draining Oil; Apron; Adding Oil
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -71- M A I N T E N A N C E Quick- Change Gearbox Oil Type ...... Mobil Vactra 2 or ISO 68 EquivalentOil Amount ............................................ 3.2 QuartsCheck/Add Frequency .................................... DailyChange Frequency ...
Page 74 - Draining Oil & Flushing Reservoir
-72- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO M A I N T E N A N C E One- Shot Oiler The one-shot oiler shown in Figure 106 lubricates the saddle ways with oil from the apron reservoir. To use the one-shot oiler, pull the pump knob out for two or three seconds and then push it in. The p...
Page 75 - Longitudinal Leadscrew; Ball Oilers
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -73- M A I N T E N A N C E Longitudinal Leadscrew Oil Type ...... Mobil Vactra 2 or ISO 68 EquivalentOil Amount ............................................ As NeededLubrication Frequency ................................... Daily Before lubricat...
Page 77 - Hazards
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -75- M A I N T E N A N C E Coolant System Service The coolant system consists of a fluid tank, pump, and flexible nozzle. The pump pulls fluid from the tank and sends it to the valve, which controls the flow of coolant to the nozzle. As the flui...
Page 78 - To change the coolant:; Adding Fluid; Qty
-76- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO M A I N T E N A N C E To change the coolant: 1. Position the coolant nozzle over the back of the backsplash so that it is pointing behind the lathe. 2. Place the 5-gallon bucket behind the lathe and under the coolant nozzle. If you are usin...
Page 79 - Machine Storage
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -77- M A I N T E N A N C E 9. Slide the tank partially into the base and re- connect the fluid hose. Tip: Leave one or more magnets at the bottom of the tank to collect metal chips and make cleanup easier next time. This will also help keep smal...
Page 80 - S E R V I C E; Cross Slide; Backlash Adjustment
SERVICE -78- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO S E R V I C E Cross Slide Tools Needed: Qty Hex Wrench 3mm ................................................. 1Hex Wrench 5mm ................................................ 1 The cross slide backlash is adjusted by loosening all fo...
Page 81 - Gib Adjustment
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -79- S E R V I C E After a long period of time, you may find that the leadscrew develops a small amount of end play. This lathe is designed so that leadscrew end play can be removed with an easy adjustment. Tools Needed: Qty Open End Wrench 36mm...
Page 83 - Half Nut Adjustment
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -81- S E R V I C E Half Nut Adjustment The clamping pressure of the half nut is fully adjustable with a gib that can be loosened or tightened by two set screws. Use this procedure to adjust the half nut if it becomes loose from wear, or it is to...
Page 84 - Brake Service
-82- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO S E R V I C E Brake Service The brake linkage on this lathe is not adjustable. As pivot points wear, the increased play in the linkage absorbs the usable stroke that is required for full brake application. If the brake does not stop the lat...
Page 86 - To replace the shear pin:
-84- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO S E R V I C E Leadscrew Shear Pin Replacement 10.54mm 8.75mm 5.8mm 0.5mm 0.2mm 0.2mm 3.74mm NOTE: Shear Pin Material = S45C (SAE 1045) Figure 130. Shear pin specifications. Tools Needed: Qty External Retaining Ring Pliers #1 ..................
Page 88 - Gap Removal
-86- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO S E R V I C E 11. Return the retaining ring against the shroud washer and position the retaining ring ears over the shear pin head, as shown in Figure 137 . This will prevent the shear pin from falling out if the shroud washer should rotate...
Page 89 - Gap Installation
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -87- S E R V I C E 5. Install all fasteners and lightly snug them in place. 6. Mount a dial indicator with a magnetic base to the top of the saddle to indicate alignment. 7. First test the peak of the two prisms of the gap insert that the saddle...
Page 90 - T R O U B L E S H O O T I N G
TROUBLESHOOTING -88- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO T R O U B L E S H O O T I N G If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Symptom Possible Cause Possible Solution Machine does not s...
Page 93 - E L E C T R I C A L; Electrical Safety Instructions; Circuit Requirements:; WIRING DIAGRAM COLOR KEY
ELECTRICAL For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -91- E L E C T R I C A L Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section...
Page 94 - To correct wiring that is out of phase:
-92- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO E L E C T R I C A L Correcting Phase Polarity This sub-section is only provided for troubleshooting. If you discover during the test run that the lathe will not operate, or that the spindle runs backwards, the lathe may be wired out of phas...
Page 95 - Wiring Overview
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -93- E L E C T R I C A L Wiring Overview Spindle Motor,Page 98. CoolantPump Motor, Page 99. Oil PumpMotor,Page 98. Oil PressureSwitch, Page 98. End Gear Cover Safety Switch, Page 101. Brake Switch,Page 101. SpindleON/OFF Switches,Page 99. Spindl...
Page 96 - Component Location Index
-94- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO E L E C T R I C A L Figure 141. Component location index. CoolantPump Motor, Page 99. Oil PumpMotor,Page 98. Oil PressureSensor, Page 98. Brake Switch, Page 101. Chuck Guard Safety Switch, Page 101. Electrical Box, Pages 95–96. Cooling Fan,...
Page 97 - Electrical Box Wiring
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -95- E L E C T R I C A L X X X X X 0 2 4 0 220 0 220 3 8 0 4 00 415 4 4 0 T R A NSFO RMER X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X KR 1 K R 4 KR 3 KR 2 X X X C IR C U IT B O AR D S C-001-1 KR1 24V 0V KR4 COM KR4 N O KR4 N C ...
Page 99 - Electrical Box; box photo
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -97- E L E C T R I C A L Figure 142. Electrical box. Electrical Box box photo
Page 100 - Spindle Motor; Oil Pump Motor & Pressure Sensor
-98- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO E L E C T R I C A L Spindle Motor spindle and pump motor SPINDLE MOTOR (440V) Ground W U1 V1 W1 V6 V2 U2 W6 U6 W2 V U Yl U5 V5 W5 L13 L11 Figure 143. Spindle motor location. Junction Box To Electrical Box, Page 96. Oil Pump Motor & Pres...
Page 101 - Coolant Pump Wiring; Spindle ON/OFF Switch
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -99- E L E C T R I C A L Coolant Pump Wiring Figure 146. SB1036 coolant pump location. Coolant Pump COOLANT PUMP MOTOR (440V) Ground 3 2 1 4 6 5 W1 W1 V1 V1 U1 To Electrical Box, Page 96. Spindle ON/OFF Switch spindle rotation and power conn-tec...
Page 102 - Control Panel Wiring; DISCONNECT
-100- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO E L E C T R I C A L Control Panel Wiring control panel and Figure 147. Control panel wiring. 220V GND IN +12 110V 0V Bk X X X 14 COM COM L L L11 1 3 3 TACHOMETER DISPLAY COOLANT PUMP SWITCH JOG BUTTON POWER LAMP EMERGENCY STOP BUTTON X1 X2...
Page 103 - Additional Component Wiring
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -101- E L E C T R I C A L COMMON NC NO A1 3 0 Bk Wt 0 2 13 14 21 22 NC NC NO NO 3 4 X 5 A1 X 9 1 End Gear Cover Safety Switch, Figure 148. Work Light Brake Switch, Figure 149. Spindle RPM Sensor, Figure 148. Chuck Guard Safety Switch, Figure 150...
Page 104 - P A R T S; Headstock Housing
PARTS -102- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO P A R T S Headstock Housing 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 28 29 30 32 34 35 36 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 23 1 1 2 4 5 3 6 7 8 9 10 11 12 29 29 8 41 34 32 45 46 29
Page 105 - Headstock Housing Parts List
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -103- P A R T S Headstock Housing Parts List REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 1 PSB1042PF0001 LEVER END PLUG 29 PSB1042PF0029 PIVOT STOP PIN 2 PSB1042PF0002 LEVER 30 PSB1042PF0030 LONG ROD 3 PC A P38M C A P SCREW M 5 -.8 X 2 5 3...
Page 106 - Headstock Gears 1
-104- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO P A R T S Headstock Gears 1 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154...
Page 107 - Headstock Gears 2
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -105- P A R T S Headstock Gears 2 116 122 128 132 139 140 141 143 154 159 186 187 187 187 187 188 188 188 188 188 189 190 191 192 193 194 194 194 194 194 194 195 195 196 197 198 199 200 201 202 203 203 203 204 205 206 207 208 209 210 211 214 215...
Page 108 - Headstock Gears Parts List
-106- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO P A R T S Headstock Gears Parts List REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 101 PSB1042PF0101 C A MLOCK STUD 1 5 0 PSB1042PF01 5 0 GE A R 3 5 T 102 PSB1042PF0102 STEPPED C A P SCREW 1 5 1 P6008-OPEN B A LL BE A RING 6008 OPEN 10...
Page 109 - Gearbox 1
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -107- P A R T S Gearbox 1 301 302 302 303 304 305 305 306 306 306 306 306 307 308 308 309 309 309 309 310 311 312 313 314 314 314 314 315 314 315 316 317 318 318 318 319 320 321 322 323 324 324 324 324 325 326 327 328 329 329 329 329 329 329 330...
Page 110 - Gearbox 2
-108- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO P A R T S Gearbox 2 373 373 373 374 375 376 376 377 377 378 380 381 382 383 384 385 385 385 386 387 388 389 390 391 392 393 394 395 396 397 398 399 400 401 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421...
Page 111 - Gearbox Parts List
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -109- P A R T S Gearbox Parts List REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 301 PSB1042PF0301 SH A FT 3 5 4 PR10M EXT RET A INING RING 22MM 302 PK109M KEY 7 X 7 X 3 5 3 55 PSB1042PF03 55 DOUBLE GE A R 4 5 T/18T 303 PSB1042PF0303 SP A CE...
Page 113 - Apron 1
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -111- P A R T S Apron 1 501 502 503 504 505 506 506 506 506 507 507 508 509 510 511 512 513 514 514 514 514 514 514 515 516 517 518 519 520 521 522 523 523 524 525 526 526 527 528 528 528 529 530 531 532 532 533 534 534 535 536 537 538 539 540 5...
Page 114 - Apron 2
-112- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO P A R T S Apron 2 568 564 569 570 570 570 570 561 558 558 571 572 573 574 575 576 577 578 579 579 580 580 581 581 582 582 582 583 584 548 585 586 587 588 589 590 591 592 593 594 564 564 595 596 597 598 599 600 601 602 603 604 605 606 607 6...
Page 115 - Apron Parts List
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -113- P A R T S Apron Parts List REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 5 01 PSB1042PF0 5 01 H A NDLE C A P SCREW 555 PSB1042PF0 555 H A LF NUT LEVER A SSEMBLY 5 02 PSB1042PF0 5 02 H A NDWHEEL H A NDLE 557 PSB1042PF0 557 O-RING G2 5 5...
Page 117 - Tool Post & Compound Rest
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -115- P A R T S Tool Post & Compound Rest REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 7 01 PSB1042PF0 7 01 H A NDLE 7 18 PSB1042PF0 7 18 SWIVEL B A SE 7 02 PSB1042PF0 7 02 4-W A Y TOOL POST NUT 7 19 PSS19M SET SCREW M8-1.2 5 X 30 7 03 ...
Page 118 - Saddle & Cross Slide 1
-116- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO P A R T S Saddle & Cross Slide 1 801 801 801 801 802 803 804 805 806 807 808 808 809 810 811 813 814 815 816 817 818 819 820 820 821 821 822 823 824 824 825 825 826 827 828 829 830 830 831 831 831 832 832 833 834 835 836 837 838 839 84...
Page 119 - Saddle & Cross Slide 2
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -117- P A R T S Saddle & Cross Slide 2 846 847 847 868 848 849 849 850 851 852 853 854 855 856 857 Viewed from Beneath Headstock
Page 120 - Saddle & Cross Slide Parts List
-118- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO P A R T S Saddle & Cross Slide Parts List REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 801 PSB1042PF0801 GIB SCREW 839 PSB1042PF0839 H A NDWHEEL H A NDLE 802 PSB1042PF0802 CROSS SLIDE 840 PSB1042PF0840 H A NDLE C A P SCREW 803 PSB...
Page 122 - Bed & Shafts Parts List
-120- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO P A R T S Bed & Shafts Parts List REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 901 PSB1042PF0901 BED G A P PIECE (SB1042PF, -60PF) 93 7 PSS1 5 M SET SCREW M12-1. 75 X 12 901 PSB1043PF0901 BED G A P PIECE (SB1043PF, -61PF) 938 PSB1...
Page 125 - Motor & Headstock Oil System
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -123- P A R T S Motor & Headstock Oil System 1101 1101 1102 1102 1103 1104 1105 1106 1107 1108 1109 1110 1111 1114 1115 1116 1117 1118 1119 1120 1121 1121 1154 1155 1156 1158 1157 1122 1123 1124 1125 1126 1127 1128 1129 1130 1131 1131-1 1131...
Page 126 - Motor & Headstock Oil System Parts List
-124- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO P A R T S Motor & Headstock Oil System Parts List REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 1101 PSB1042PF1101 PIPE A D A PTER 1" NPT X 75 MM 1131-3 PSB10 5 9F1131-3 MOTOR JUNCTION BOX (SB10 5 9F) 1102 PSB1042PF1102 HOSE CL...
Page 134 - Brake
-132- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO P A R T S Brake REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 1601 PSB1042PF1601 BR A KE DRUM 161 7 PSB1016161 7 DOWEL PIN 5 X 30 1602 PEC01 5 M E-CLIP 8MM 1620 PSB1042PF1620 LOWER BR A CKET MOUNT 1603 PSB1042PF1603 EXTENSION SPRING 16...
Page 135 - Electrical Cabinet & Control Panel
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -133- P A R T S Electrical Cabinet & Control Panel REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 1 7 01 PSB1042PF1 7 01 CIRCUIT BRE A KER 1492 SP D20-20 A 1 7 12 PSB1042PF1 7 12 THERM A L RESISTOR 1600W/3 5 OHM 1 7 02 PSB1042PF1 7 02 CIR...
Page 137 - Front Machine Labels
For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO -135- P A R T S Front Machine Labels REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 1901 PSB1042PF1901 M A CHINE ID L A BEL (SB1042PF) 1906 PSB1061PF1906 TOOLROOM SERIES L A BEL (SB1061PF) 1901 PSB1043PF1901 M A CHINE ID L A BEL (SB1043PF) 19...
Page 138 - Rear Machine Labels
-136- For Machines Mfg. Since 3 /11 EVS Toolroom Lathe w/DRO P A R T S Rear Machine Labels The safety labels provided with your machine are used to make the operator aware of the machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability...
Page 139 - W A R R A N T Y; Warranty
W A R R A N T Y This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenanc...