South Bend SB1021 - Manuals

Page 3 - Table of Contents

Table of Contents Blade Care ........................................................ 24 Blade Break-In .................................................. 24 Blade Speed Chart ............................................. 25Chip Inspection Chart ....................................... 25Positioning ...

Page 4 - About This Machine; Capabilities

INTRODUCTION -2- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 I N T R O D U C T I O N About This Machine Capabilities This 14" Metal-Cutting Bandsaw allows you to make exterior and interior contoured or straight cuts. To better understand these capabilities, imagine making a "doughnut...

Page 5 - Identification

For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 -3- I N T R O D U C T I O N Identiﬁcation Grinder Variable Speed Handwheel Blade Shear Welding Area Work Lamp Blade Tension Handwheel Air Blower Electrical Control Box Guide Post Elevation Knob Table Table Trunnions Serious personal injury could oc...

Page 6 - Vertical Metal Cutting Bandsaw; Machine Specifications

-4- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 I N T R O D U C T I O N Machine Speciﬁcations Model SB1021 14" Variable Speed Vertical Metal Cutting Bandsaw Product Dimensions: Weight ...........................................................................................................

Page 10 - Understanding Risks of Machinery

SAFETY -8- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 S A F E T Y Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness...

Page 12 - Additional Metal Cutting Bandsaw Safety

-10- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 S A F E T Y Additional Metal Cutting Bandsaw Safety 7. Magnesium Fire Hazard: Use EXTREME CAUTION if cutting magnesium. Using the wrong cutting fluid or overheating the material could lead to an extremely hot fire that is difficult to extingui...

Page 13 - Preparation Overview; Unpacking

PREPARATION For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 -11- P R E P A R A T I O N Preparation Overview The purpose of the preparation section is to help you prepare your machine for operation. The typical preparation process is as follows: 1. Unpack the machine and inventory the contents of...

Page 14 - Cleaning & Protecting

-12- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 P R E P A R A T I O N The unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prevents corrosion during shipment and storage.The beneﬁt of this rust preventative is that it works very well. The downside is tha...

Page 15 - Weight Load; Space Allocation; Location

For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 -13- P R E P A R A T I O N 30" W all 37" 22" 8" = Power connection Figure 1 . Clearances. Weight Load Refer to the Machine Speciﬁcations for the weight of your machine. Make sure that the surface upon which the machine is placed wil...

Page 16 - Leveling

-14- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 P R E P A R A T I O N Lifting & Moving Use a forklift to lift the machine off the pallet and onto a suitable location using the lifting eye shown in Figure 2. Figure 2. Lifting location. This machine and its parts are heavy! Serious person...

Page 17 - Assembly; Initial Lubrication; Bolting to Concrete Floors; Machine Mounts

For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 -15- P R E P A R A T I O N Assembly This machine comes pre-assembled from the factory. However, tension has been removed from the blade for shipping purposes. Before operating the machine for the first time, you MUST make sure the blade is properly...

Page 18 - Power Connection

-16- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 P R E P A R A T I O N Power Connection SB1021 110V (Prewired) Power Source Full Load Amp Draw ............................ 13.6 AmpsPermissible Voltage Range .................... 99V–121VPhase ................................................. ...

Page 19 - Test Run

For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 -17- P R E P A R A T I O N Test Run After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation. If you discover a problem with the operation of the machine or its safety component...

Page 20 - Operation Overview

OPERATION -18- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 O P E R A T I O N Operation Overview The purpose of the operation section is to familiarize you with the basic controls, terminology, capabilities, and adjustments that are necessary to use this machine. To better understand the rema...

Page 21 - Controls

For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 -19- O P E R A T I O N Controls Refer to Figures 6 – 8 and the following descriptions to become familiar with the basic controls of this machine. A. Motor Light: Lights when the ON button is pressed and there is power to the machine. B. On Button: ...

Page 22 - Blade Selection; Blade Terminology; Blade Length; Blade Width

-20- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 O P E R A T I O N Blade Selection Selecting the right blade for the cut requires a knowledge of various blade characteristics. Blade Terminology A. Kerf: The amount of material removed by the blade during cutting. B. Tooth Set: The amount each...

Page 23 - Tooth Set; Tooth Type

For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 -21- O P E R A T I O N Tooth Set Three common tooth sets are alternate, wavy, and raker (see Figure 11 ). Each removes material in a different manner to make the kerf in the workpiece. Standard (or Raker) Variable Pitch (VP) Variable Pitch Positive...

Page 25 - Blade Changes; Blade Tensioning

For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 -23- O P E R A T I O N Blade Changes To replace the blade: 1. DISCONNECT BANDSAW FROM POWER! 2. Open the upper and lower wheel doors, release tension on the blade, and move the blade guides away from the blade. 3. Put on heavy gloves, then slide th...

Page 26 - Blade Breakage; Blade Care

-24- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 O P E R A T I O N Blade Breakage Blade Care & Break-In Many conditions may cause a bandsaw blade to break. Blade breakage is unavoidable, in some cases, since it is the natural result of the peculiar stresses that bandsaw blades must endur...

Page 28 - Positioning Guide Post

-26- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 O P E R A T I O N Positioning Guide Post The guide post assembly is used for two purposes: 1) To properly position the blade guard to protect the operator from the exposed blade between the workpiece and the upper wheel housing, and 2) to posi...

Page 30 - Tilting Table; Blade Welding

-28- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 O P E R A T I O N To tilt the table forward or backward: 1. DISCONNECT BANDSAW FROM POWER! 2. Use a 6mm hex wrench to loosen both sets of cap screws on the two feed angle tilt scale brackets (see Figure 23) . 3. Using the two scales, adjust th...

Page 34 - Maintenance Schedule; Cleaning

MAINTENANCE -32- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 M A I N T E N A N C E Maintenance Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any speciﬁc instructions given in this section. Daily: s #HECKCORRECTLOOSEMOUNTINGBOLTS s Check/cor...

Page 35 - Lubrication

For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 -33- M A I N T E N A N C E If the table becomes difﬁcult to tilt, position it so that you can brush a thin coat of multi-purpose grease on the trunnion sliding surfaces (see Figure 36 ), then move back-and-forth to distribute. Lubrication The beari...

Page 36 - Dressing Rubber Tires; Sprocket Drive Belt

-34- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 M A I N T E N A N C E V-Belts To ensure optimum power transfer from the motor to the blade, the V-belts must be in good condition and operate under proper tension. Check V-belt tension at least every three months—more often if the bandsaw is u...

Page 37 - Blade Tracking; Table Calibration

SERVICE For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 -35- S E R V I C E Blade Tracking A blade that is tracking correctly runs cooler, reduces wear-and-tear on the machine, and increases cutting performance. When tracking correctly, the blade rides next to, but not against, the wheel ﬂange. T...

Page 38 - Guide Post Alignment

-36- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 S E R V I C E 5. Tilt the table until the blade and table top are perpendicular, then tighten the trunnion cap screws. 6. Loosen the scale pointer for the cut angle scale (on the trunnion) and point it to zero. 7. Loosen the feed angle cap scr...

Page 39 - Pinion Gear Backlash

For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 -37- S E R V I C E Pinion Gear Backlash During the life of the machine, the variable speed handwheel may develop extra backlash due to normal wear of the pinion gears. If this lash becomes unacceptable, use this procedure to reduce the backlash. To...

Page 44 - Electrical Safety Instructions

ELECTRICAL -42- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 E L E C T R I C A L Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section ca...

Page 45 - Wiring Overview; WIRING DIAGRAM COLOR KEY

For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 -43- E L E C T R I C A L Wiring Overview WELDING UNIT MOTOR WELDER’S LAMP CONTROLPANEL A B B C C D E F F D ELECTRICALPANEL E WORK LAMP A May Represent Multiple Wires * See Page 44and Figure 48. See Page 44and Figure 49 See Page 47and Figure 50 See ...

Page 50 - Electrical Component Pictures

-48- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 E L E C T R I C A L Figure 47. Motor. Figure 48. Control Panel & Welder's Lamp. Figure 49. Welding Panel. Figure 50. Electrical Box. Electrical Component Pictures Main Terminal Block Overload Relay Power Transformer Electrical Pictures Wel...

Page 51 - Lower Frame

PARTS For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 -49- P A R T S Lower Frame 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 5 3 4 1 1 6 1 1 2 1 1 6 6 1 26 27 28 29 30 31 32 41 42 43 44 45 46 47 13 25 26 33 34 35 36 37 38 39 40 31 32 31 39 48 11

Page 52 - Lower Frame Parts List

-50- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 P A R T S Lower Frame Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PSS20M SET SCREW M8-1.2 5 X 8 2 5 PW03M FLAT WASHER 6MM 2 PSB1021002 LOCK COLLAR 26 PLW03M LOCK WASHER 6MM 3 PW04M FLAT WASHER 10MM 2 7 PFN0 7 M FLANGE NUT M4-. 7...

Page 53 - Drive System

For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 -51- P A R T S Drive System 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 105 108 109 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 122 SB1021 Only 134-...

Page 54 - Drive System Parts List

-52- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 P A R T S Drive System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 100 PSB1021100 GREASE FITTING 139 PCAP84M CAP SCREW M10-1. 5 X 3 5 101 PR03M EXT RETAINING RING 12MM 140 PCAP63M CAP SCREW M12-1. 75 X 60 102 P6201Z-N BALL BEARING...

Page 55 - Upper Frame

For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 -53- P A R T S Upper Frame 201 202 203 204 206 207 208 209 210 211 212 213 214 215 217 218 219 220 221 222 223 224 225 202 201 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 242 243 244 245 246 247 248 249 250 238 251 252 253 254 255 2...

Page 56 - Upper Frame Parts List

-54- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 P A R T S Upper Frame Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 201 PW03M FLAT WASHER 6MM 244 PSB1021244 HOSE CLAMP 202 PCAP06M CAP SCREW M6-1 X 2 5 24 5 PSB102124 5 AIR NOZZLE 203 PSB1021203 LEVER 246 PSB1021246 AIR HOSE 204 PS...

Page 57 - Table & Tensioning System

For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 -55- P A R T S Table & Tensioning System 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 302 303 321 326 327 328 329 330 331 332 333 334 335 336 337 338 339 341 342 343 344 345 346 347 348...

Page 58 - Table & Tensioning System Parts List

-56- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 P A R T S Table & Tensioning System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 300 PSB1021300 TABLE 32 5 PR26M INT RETAINING RING 5 2MM 301 PCAP0 5 M CAP SCREW M8-1.2 5 X 5 0 326 PSB1021326 LOCK KNOB 302 PLW04M LOCK WASHER 8M...

Page 59 - Electrical Cabinet

For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 -57- P A R T S Electrical Cabinet 400 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 REF PART # DESCRIPTION REF PART # DESCRIPTION 400 PSB1021400 CABINET DOOR 411 PSB1021411 HINGE PIN 401 PSB1021401 OL RELAY AB 193-...

Page 60 - Welder & Control Panel

-58- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 P A R T S Welder & Control Panel 500 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 508 516 513 515 516 526 527 528 529 530 531 532 533 534 535 536 537 543 544 545 547 548 549 553 554 55...

Page 61 - Welder & Control Panel Breakdown

For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 -59- P A R T S Welder & Control Panel Breakdown REF PART # DESCRIPTION REF PART # DESCRIPTION 5 00 PSB1021 5 00 CAM 5 3 5 PSB1021 5 3 5 TOGGLE SWITCH 5 01 PW03M FLAT WASHER 6MM 5 36 PSB1021 5 36 CONTROL PANEL 5 02 PN01M HEX NUT M6-1 5 3 7 PS09M...

Page 62 - Machine Labels

-60- For Machines Mfg. Since 8 / 09 Model SB1021/ SB1022 P A R T S Machine Labels REF PART # DESCRIPTION REF PART # DESCRIPTION 600 PSB1021600 MACHINE ID LABEL (SB1021) 606 PSB1021606 SPEED CHANGE NOTICE LABEL 600 PSB1022600 MACHINE ID LABEL (SB1022) 60 7 PSBLABEL03VL EYE INJURY HAZARD LABEL 601 PSB...

Page 63 - Warranty

WARRANTY & RETURNS W A R R A N T Y This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alteration...