Page 3 - Table of Contents
Table of Contents OPERATION .................................................................... 22 Operation Overview ........................................... 22Controls .............................................................. 23Blade Selection ................................................
Page 5 - I N T R O D U C T I O N; About This Machine; Capabilities
INTRODUCTION For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -3- I N T R O D U C T I O N About This Machine Capabilities This 18" Metal-Cutting Bandsaw allows you to make exterior and interior contoured or straight cuts. To better understand these capabilities, imagine making a "doughnu...
Page 6 - Identification
-4- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 I N T R O D U C T I O N Identification Grinder Variable Speed Handwheel Welding Area Work Lamp Blade Tension Handwheel Air Blower Electrical Control Box Guide Post Elevation Knob Table Table Trunnions Serious personal injury could occur if you ...
Page 7 - Machine Specifications
For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -5- I N T R O D U C T I O N Machine Specifications 0RGHO6% 6RXWK%HQG9HUWLFDO%DQGVDZ3+ 2TQFWEV&KOGPUKQPU 9GKIJV NDU9KFVJUKFGVQUKFGZ&GRVJHTQPVVQDCEMZ*GKIJV ZZKP(QQVRTKPV.GPIVJZ9KFVJ ZKP 5JKRRKPI&KOGPUKQPU 6[RG 9QQF%QPVGPV /CEJKPG9GKIJV ND...
Page 11 - S A F E T Y; Understanding Risks of Machinery
SAFETY For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -9- S A F E T Y Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awarenes...
Page 13 - Additional Metal Cutting Bandsaw Safety
For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -11- S A F E T Y Additional Metal Cutting Bandsaw Safety 7. M agnesium Fire Hazard: Use EXTREME CAUTION if cutting magnesium. Using the wrong cutting fluid or overheating the material could lead to an extremely hot fire that is difficult to exting...
Page 14 - P R E P A R A T I O N; Preparation Overview
PREPARATION -12- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 P R E P A R A T I O N Preparation Overview Things You'll Need During the setup process, operation, and maintenance of your machine, you'll need the following items: For Lifting s !FORKLIFTOROTHERPOWERLIFTINGDEVICE rated for the we...
Page 15 - Availability; Circuit Information
For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -13- P R E P A R A T I O N Power Supply Requirements Electrocution or fire may occur if machine is not correctly grounded and attached to the power supply. Use a qualified electrician to ensure a safe power connection. Before installing the machin...
Page 16 - SB1041 Circuit Requirements
-14- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 P R E P A R A T I O N SB1041 Circuit Requirements Nominal Voltage ......................................... 220VCycle ............................................................. 60 HzPhase ......................................................
Page 17 - Unpacking; Extension Cords
For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -15- P R E P A R A T I O N Unpacking This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice. You may need to file a freight claim, so s...
Page 18 - Cleaning & Protecting
-16- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 P R E P A R A T I O N The unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prevents corrosion during shipment and storage.The benefit of this rust preventative is that it works very well. The downside is th...
Page 19 - Weight Load; Space Allocation; Location
For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -17- P R E P A R A T I O N Minimum 30" Wall 41" 22" 9" = Power connection Keep Area Clear Figure 6 . Clearances. Weight Load Refer to the Machine Specifications for the weight of your machine. Make sure that the surface upon which t...
Page 20 - Securing to Floor; Bolting to Concrete Floors
-18- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 P R E P A R A T I O N Lifting & Moving Make sure the lifting eye shown in Figure 7 is completely threaded into the headstock, then lift the machine off the pallet and onto a suitable location using the lifting eye . Figure 7. Lifting loca...
Page 21 - Assembly; Initial Lubrication; Machine Mounts
For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -19- P R E P A R A T I O N Assembly This machine comes pre-assembled from the factory. However, tension has been removed from the blade for shipping purposes. Before operating the machine for the first time, you MUST make sure the blade is properl...
Page 22 - Power Connection
-20- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 P R E P A R A T I O N Power Connection Electrocution or fire may occur if machine is ungrounded, incorrectly connected to power, or connected to an undersized circuit. Use a qualified electrician to ensure a safe power connection. Once your m...
Page 23 - Test Run
For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -21- P R E P A R A T I O N Test Run After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation. If you discover a problem with the operation of the machine or its safety componen...
Page 24 - O P E R A T I O N; Operation Overview
OPERATION -22- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 O P E R A T I O N Operation Overview To complete a typical operation, the operator does the following: 1. Examines the workpiece to make sure it is suitable for cutting. 2. Checks to make sure blade tension is correct, and the blade...
Page 25 - Controls
For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -23- O P E R A T I O N Controls Refer to Figures 10 – 12 and the following descriptions to become familiar with the basic controls of this machine. A. Motor Light: Lights when the ON button is pressed and there is power to the machine. B. ON Butto...
Page 26 - Blade Selection; Blade Terminology; Blade Width
-24- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 O P E R A T I O N Blade Selection Selecting the right blade for the cut requires a knowledge of various blade characteristics. Blade Terminology A. Kerf: The amount of material removed by the blade during cutting. B. Tooth Set: The amount eac...
Page 27 - Tooth Set; Tooth Type
For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -25- O P E R A T I O N Tooth Set Three common tooth sets are alternate, wavy, and raker (see Figure 15 ). Each removes material in a different manner to make the kerf in the workpiece. Standard (or Raker) Variable Pitch (VP) Variable Pitch Positiv...
Page 29 - Blade Changes; Blade Tension
For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -27- O P E R A T I O N Blade Changes To replace the blade: 1. DISCONNECT BANDSAW FROM POWER! 2. Open the upper and lower wheel doors, release tension on the blade, and move the blade guides away from the blade. 3. Put on heavy gloves, then slide t...
Page 30 - Blade Breakage; Blade Care
-28- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 O P E R A T I O N Blade Breakage Blade Care & Break-In Many conditions may cause a bandsaw blade to break. Blade breakage is unavoidable, in some cases, since it is the natural result of the peculiar stresses that bandsaw blades must endu...
Page 32 - Positioning Guide Post
-30- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 O P E R A T I O N Positioning Guide Post The guide post assembly is used for two purposes: 1) To properly position the blade guard to protect the operator from the exposed blade between the workpiece and the upper wheel housing, and 2) to pos...
Page 34 - Tilting Table; Blade Welding
-32- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 O P E R A T I O N To tilt the table forward or backward: 1. DISCONNECT BANDSAW FROM POWER! 2. Use a 6mm hex wrench to loosen both sets of cap screws on the two feed angle tilt scale brackets (see Figure 27) . 3. Using the two scales, adjust t...
Page 38 - Circle Cutting Jig
-36- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 O P E R A T I O N Circle Cutting Jig The Model SB1040/SB1041 includes a jig that attaches to the guide post to provide an easy and accurate method for cutting circular shapes. The jig is capable of adjusting to fit a variety of workpiece dimen...
Page 39 - M A I N T E N A N C E; Maintenance Schedule; Cleaning
MAINTENANCE For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -37- M A I N T E N A N C E Maintenance Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Daily: s #HECKCORRECTLOOSEMOUNTINGBOLTS s Check/co...
Page 41 - Dressing Rubber Tires; Sprocket Drive Belt
For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -39- M A I N T E N A N C E V-Belts To ensure optimum power transfer from the motor to the blade, the V-belts must be in good condition and operate under proper tension. Check V-belt tension at least every three months—more often if the bandsaw is ...
Page 42 - Machine Storage
-40- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 M A I N T E N A N C E Machine Storage All machinery will develop serious rust problems and corrosion damage if it is not properly prepared for storage. If decommissioning this machine, use the steps in this section to ensure that it remains i...
Page 43 - S E R V I C E; Blade Tracking; Table Calibration
SERVICE For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -41- S E R V I C E Blade Tracking A blade that is tracking correctly runs cooler, reduces wear-and-tear on the machine, and increases cutting performance. When tracking correctly, the blade rides next to, but not against, the wheel flange. ...
Page 44 - Guide Post Alignment
-42- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 S E R V I C E 5. Tilt the table until the blade and table top are perpendicular, then tighten the trunnion cap screws. 6. Loosen the scale pointer for the cut angle scale (on the trunnion) and point it to zero. 7. Loosen the feed angle cap sc...
Page 45 - Bevel Gear Backlash; Leadscrew End Play
For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -43- S E R V I C E Bevel Gear Backlash During the life of the machine, the variable speed handwheel may develop extra backlash due to normal wear of the bevel gears. If this lash becomes unacceptable, use this procedure to reduce the backlash. To ...
Page 46 - T R O U B L E S H O O T I N G; Troubleshooting
TROUBLESHOOTING -44- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 T R O U B L E S H O O T I N G If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Symptom Possible Cause Possible Solution Machine does not sta...
Page 50 - E L E C T R I C A L; Electrical Safety Instructions
ELECTRICAL -48- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 E L E C T R I C A L Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section c...
Page 51 - Wiring Overview; WIRING DIAGRAM COLOR KEY
For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -49- E L E C T R I C A L Wiring Overview WELDING UNIT MOTOR WELDER’S LAMP CONTROLPANEL A B FPMDISPLAY B C C E F G G F D ELECTRICALPANEL E WORK LAMP A D May Represent Multiple Wires * See Page 50and Figure 54. See Page 50and Figure 55 See Page 53an...
Page 56 - Electrical Component Pictures
-54- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 E L E C T R I C A L Figure 53. Motor and FPM sensor. Figure 54. Control Panel, FPM Display & Welder's Lamp. Figure 55. Welding Panel. Figure 56. Electrical Box. Electrical Component Pictures Main Terminal Block Overload Relay Power Transf...
Page 57 - P A R T S; Bottom Frame
PARTS For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -55- P A R T S Bottom Frame 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 44 43 32 32 38 32 32 32 34 35 32 34 32 23 24 11 11 2 2 3 46 32 45
Page 58 - Bottom Frame Parts List
-56- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 P A R T S Bottom Frame Parts List REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 1 PSB1040001 BOTTOM RE A R VENTED COVER 24 PLW03M LOCK W A SHER 6MM 2 PB0 7 M HEX BOLT M8-1.2 5 X 2 5 2 5 PB08M HEX BOLT M6-1 X 20 3 PW01M FL A T W A SHER 8MM...
Page 59 - Drivetrain
For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -57- P A R T S Drivetrain 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 124-1 124-2 124-3 124-4 124-5 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 145 146 147 148 149...
Page 60 - Drive Train Parts List
-58- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 P A R T S Drive Train Parts List REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 101 PSB1040101 A IR HOSE 13 5 PSB104013 5 PULLEY PL A TE SUPPORT A RM 102 PSB1040102 A IR HOSE CONNECTOR 136 PFH0 5 M FL A T HD SCR M 5 -.8 X 12 103 PB08M HEX ...
Page 61 - Top Frame
For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -59- P A R T S Top Frame 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 25...
Page 62 - Top Frame Parts List
-60- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 P A R T S Top Frame Parts List REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 201 PC A P40M C A P SCREW M8-1.2 5 X 3 5 24 7 PSB104024 7 RETURN BL A DE GU A RD 202 PSB1040202 BL A DE WELDING ST A TION COVER 248 PC A P01M C A P SCREW M6-1 X ...
Page 64 - Welding Station & Control Panel
-62- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 P A R T S Welding Station & Control Panel 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 436 437 438 439 440 441 442 443 444 445 446 447 448 449 ...
Page 65 - Welding Station & Control Panel Parts List
For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -63- P A R T S Welding Station & Control Panel Parts List REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 401 PN01M HEX NUT M6-1 434 PSB1021 5 32 OFF BUTTON A SSEMBLY 402 PW03M FL A T W A SHER 6MM 43 5 PSB1021 5 33 POWER L A MP A SSEMBLY 403...
Page 66 - Digital Tachometer System
-64- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 P A R T S Digital Tachometer System 501 502 503 504 505 506 507 508 509 REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 5 01 PN03M HEX NUT M8-1.2 5 5 06 PW03M FL A T W A SHER 6MM 5 02 PS16M PHLP HD SCR M8-1.2 5 X 16 5 0 7 PN28 HEX NUT 5 -40...
Page 67 - Electrical Cabinet
For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -65- P A R T S Electrical Cabinet 601 602 603 604 605 606 REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 601 PSB1040601 ELECTRIC A L B A CKBO A RD 604 PSB1041604 CONT A CTOR A B 100-C09-400 110V (SB1041) 602 PSB1040602 TR A NSFORMER Y A CH A NG...
Page 69 - W A R R A N T Y; Machine Labels
For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -67- W A R R A N T Y Made in Taiwan to South Bend Specifications Motor: 1HP, 220V, 3-Phase Amps: 3A Blade Width Range: 1/8"–5/8" Blade Length: 139-3/8"–140-1/2" Blade Speeds: 88–384 FPM Maximum Cutting Height: 9-5/8" Capacity L...
Page 70 - N O T E S
-68- For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 N O T E S
Page 71 - Warranty
WARRANTY & RETURNS For Machines Mfg. Since 8 / 09 Model SB1040 / SB1041 -69- W A R R A N T Y This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of...
