Page 2 - Customer Service; Updates; Scope of Manual
Customer Service We stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to contact us. South Bend Lathe Co. P.O. Box 2027 Bellingham, WA 98227 Phone: (360) 734-1540 Parts Department: (417) 886-2954 Fax: (360) 676-1075 (Intern...
Page 3 - Table of Contents
Table of Contents Using the Surface Grinder ................................ 29 Grinding Tips ................................................... 29 MainTenanCe ............................................................. 30 Maintenance Schedule ....................................... 30Lubrication...
Page 4 - about This Machine; Capabilities
inTrODUCTiOn -2- For Machines Mfg. Since 8/09 Model SB1023 I N T R O D U C T I O N about This Machine Capabilities This 6 x 12" Surface Grinder allows you to smooth the surface of metallic workpieces. It utilizes a table that moves on a horizontal plane and a grinding wheel that moves along a ve...
Page 5 - identification
For Machines Mfg. Since 8/09 Model SB1023 -3- I N T R O D U C T I O N identification Longitudinal Travel Handwheel elevation Handwheel Cross Travel Lock Knob Travel Stops Cross Travel Handwheel Grinding Wheel & Guard Serious personal injury could occur if you connect the machine to power before ...
Page 6 - Machine Specifications
-4- For Machines Mfg. Since 8/09 Model SB1023 I N T R O D U C T I O N Machine Specifications Model SB1023 6" x 12" Surface Grinder Product Dimensions: Weight .........................................................................................................................................
Page 8 - Understanding risks of Machinery; Basic Machine Safety
SaFeTY -6- For Machines Mfg. Since 8/09 Model SB1023 S A F E T Y Understanding risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working ...
Page 10 - additional Surface Grinder Safety
-8- For Machines Mfg. Since 8/09 Model SB1023 S A F E T Y additional Surface Grinder Safety 7. Workpiece Contact : A heavy impact on a grinding wheel can cause it to break or fly apart, causing serious personal injuries. Avoid jamming the workpiece into the wheel to reduce this risk. 8. Hand/Wheel C...
Page 11 - Preparation Overview; The typical preparation process is as follows:
For Machines Mfg. Since 8/09 Model SB1023 -9- P R E P A R A T I O N PreParaTiOn Preparation Overview The purpose of the preparation section is to help you prepare your machine for operation. The typical preparation process is as follows: 1. Unpack the machine and inventory the contents of the box/cr...
Page 12 - Unpacking
-10- For Machines Mfg. Since 8/09 Model SB1023 P R E P A R A T I O N Unpacking This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice. You may need to file a freight claim, so save the con...
Page 13 - Basic steps for removing rust preventative:; Cleaning & Protecting
For Machines Mfg. Since 8/09 Model SB1023 -11- P R E P A R A T I O N The unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prevents corrosion during shipment and storage. The benefit of this rust preventative is that it works very well. The downside is that it can...
Page 14 - Weight Load; Location
-12- For Machines Mfg. Since 8/09 Model SB1023 P R E P A R A T I O N 30" Power Connection 17" 10" 68" 14" Wall 24" 72" Figure 4. Space required for full range of movement. Weight Load Refer to the Machine Specifications for the weight of your machine. Make sure that the s...
Page 15 - Leveling
For Machines Mfg. Since 8/09 Model SB1023 -13- P R E P A R A T I O N Lifting & Moving Unbolt the machine from the pallet and make sure that the table is locked in place. Connect a chain or lifting strap to the lifting hook on the machine (Figure 5), use a hoist or forklift to lift the machine of...
Page 16 - assembly
-14- For Machines Mfg. Since 8/09 Model SB1023 P R E P A R A T I O N assembly After the machine is placed in the final location, and before the lifting apparatus is removed, you should install the machine feet. Included with your machine are four cushioned feet with built-in adjustment studs (see Fi...
Page 17 - Power Connection; To convert the Model SB1023 to operate on
For Machines Mfg. Since 8/09 Model SB1023 -15- P R E P A R A T I O N Power Connection electrocution or fire may occur if machine is ungrounded, incorrectly connected to power, or connected to an undersized circuit. Use a qualified electrician to ensure a safe power connection. Once your machine is s...
Page 18 - Test run; To test run your machine:; initial Lubrication
-16- For Machines Mfg. Since 8/09 Model SB1023 P R E P A R A T I O N Test run After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation. If you discover a problem with the operation of the machine or its safety components, do not ...
Page 19 - Operation Overview; To complete a typical operation, the operator
OPeraTiOn For Machines Mfg. Since 8/09 Model SB1023 -17- O P E R A T I O N Operation Overview The purpose of the operation section is to familiarize you with the basic controls, terminology, capabilities, and adjustments that are necessary to use this machine. To better understand the remaining part...
Page 20 - Controls; Longitudinal Travel Handwheel:
-18- For Machines Mfg. Since 8/09 Model SB1023 O P E R A T I O N Controls Refer to Figures 10–11 and the following descriptions to become familiar with the basic controls of this machine. A. Longitudinal Travel Handwheel: Moves the table back and forth along the longitudinal axis (X-axis). B. Center...
Page 21 - Wheel Selection; abrasive Type
For Machines Mfg. Since 8/09 Model SB1023 -19- O P E R A T I O N Wheel Selection Most grinding wheels from major manufacturers are marked in a somewhat uniform manner. Understanding these markings will help you understand the capabilities of various wheels. Always refer to the manufacturer’s grindin...
Page 22 - To remove and install a grinding wheel:
-20- For Machines Mfg. Since 8/09 Model SB1023 O P E R A T I O N removing & installing Grinding Wheels If you must conduct a ring test, the grinding wheel must be removed and reinstalled onto the hub. However, when doing this, remember that overtightening or rotating the spanner nut in the incor...
Page 24 - To remove and reinstall the wheel and hub:
-22- For Machines Mfg. Since 8/09 Model SB1023 O P E R A T I O N removing & installing Wheel & Hub To remove and reinstall the wheel and hub: 1. DISCONNECT MACHINE FROM POWER! 2. Place a sheet of plywood or similar on top of table to protect the table (Figure 20), and open the grinding wheel...
Page 26 - To inspect a wheel for damage:; Wheel inspection
-24- For Machines Mfg. Since 8/09 Model SB1023 O P E R A T I O N 9. Set the wrenches aside and carefully remove the wheel and hub assembly with the hub puller still installed (Figure 27). Figure 27. Wheel and hub removal. 12. To install the grinding wheel and hub, complete the preceding steps in the...
Page 27 - To perform a ring test:; ring Test
For Machines Mfg. Since 8/09 Model SB1023 -25- O P E R A T I O N This test will give you an indication of any internal damage that may not be obvious during a visual inspection. To perform a ring test: 1. Make sure the wheel that you test is clean and dry; otherwise, you may get false results. 2. Ha...
Page 28 - Wheel Balancing; To balance the grinding wheel:
-26- For Machines Mfg. Since 8/09 Model SB1023 O P E R A T I O N Wheel Balancing Static wheel balancing can be difficult and very time consuming without practice. For accurate grinding results, wheel balancing is mandatory. For this balancing procedure, you will need a wheel balancing fixture. The w...
Page 30 - Grinder Operation
-28- For Machines Mfg. Since 8/09 Model SB1023 O P E R A T I O N Grinder Operation Grinding with a surface grinder is a delicate process that takes practice, skill, and knowledge. In addition to this, the method used for any one procedure will depend on a number of factors, including, but not limite...
Page 31 - Using the Surface Grinder
For Machines Mfg. Since 8/09 Model SB1023 -29- O P E R A T I O N Figure 36. Grinding process illustrated. Workpiece Surfaced Portion Grinding Wheel Surfaced Portion Surfaced Portion New Portion Exposed *Movement exaggerated for clarity *Movement exaggerated for clarity Continue/repeat as necessary u...
Page 32 - Maintenance Schedule; Lubrication; To lubricate your machine:
-30- For Machines Mfg. Since 8/09 Model SB1023 M A I N T E N A N C E Maintenance Schedule To keep this machine in the best operating condition, make sure to complete the follow- ing maintenance items within the minimum intervals listed below. Daily: • Check for and correct loose mounting bolts. • Ch...
Page 35 - Machine Storage
For Machines Mfg. Since 8/09 Model SB1023 -33- M A I N T E N A N C E Long-term storage Machine Storage Machinery can develop serious rust problems and corrosion damage if it is not properly prepared for storage. If decommissioning this machine, use the steps in this section to ensure that it remains...
Page 38 - electrical Safety instructions; Circuit Requirements:; Experiencing Difficulties:; WIRING DIAGRAM COLOR KEY
eLeCTriCaL -36- For Machines Mfg. Since 8/09 Model SB1023 E L E C T R I C A L electrical Safety instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. I...
Page 39 - Motor
For Machines Mfg. Since 8/09 Model SB1023 -37- E L E C T R I C A L SB1023 Wiring Diagram 110v Figure 44. Spindle motor & pump motor locations. Figure 45. electrical box & control panel location. Spindle Motor AM P 10 16 TH E R MAL R E LA Y Allen Bradley 193T A C C O NT A C TO R Allen Bradley...
Page 42 - Column
-40- For Machines Mfg. Since 8/09 Model SB1023 P A R T S Column 61 62 63A 64 65 67 68 69 70 71 72 73A 74 75 76 77 78 79 81 82 91 92 93 93 94 94 95 96 97 98 99 100 101 102 103 104 104 105 106 107 108 108 See Column Parts List on Page 42.
Page 44 - Table Parts List; Column Parts List
-42- For Machines Mfg. Since 8/09 Model SB1023 P A R T S Table Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 111 PSB1023111 CROSS TRAVEL BASE 134 PSB1023134 COMPRESSION SPRING 112 PSB1023112 TABLE BASE 141 PCAP17M CAP SCREW M4-.7 X 10 113 PSB1023113 LOWER BEARING RACE 142 PCAP16M CAP SCRE...
Page 45 - Stand
For Machines Mfg. Since 8/09 Model SB1023 -43- P A R T S Stand 171 172 173 181 182 183 184 185 176 177 179 178 180 (For 220V Conversion) 177A REF PART # DESCRIPTION REF PART # DESCRIPTION 171 PSB1023171 GRINDER BASE 179 PSB1023179 O/L RELAY AB 193TAC16 10–16A 172 PSB1023172 COLUMN CAP 180 PSB1023180...
Page 46 - Machine Labels
-44- For Machines Mfg. Since 8/09 Model SB1023 P A R T S 301 302 303 304 305 306 307 308 309 310 311 312 314 315 313 Machine Labels REF PART # DESCRIPTION REF PART # DESCRIPTION 301 PSB1023301 CONTROL PANEL LABEL 309 PSB1023309 MACHINE ID LABEL 302 PSB1023302 ROTATION LABEL 310 PSBLABEL02VL DISCONNE...
