Page 2 - Customer Service; Updates; Scope of Manual
Customer Service We stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to contact us. South Bend Lathe Co. P.O. Box 2027 Bellingham, WA 98227 Phone: (360) 734-1540 Parts Department: (417) 886-2954 Fax: (360) 676-1075 (Intern...
Page 3 - Table of Contents
Table of Contents Blade Changes ................................................... 25Blade Tension ..................................................... 26Blade Breakage .................................................. 26Blade Care & Break-In ...................................... 27 Blade Ca...
Page 4 - I N T R O D U C T I O N; About This Machine; Capabilities
INTRODUCTION -2- For Machines Mfg. Since 8/09 Model SB1018 I N T R O D U C T I O N About This Machine Capabilities This metal cutting bandsaw uses a gravity-fed blade to make straight cuts through workpieces that are clamped in a vise. Since the workpiece is secured and remains stationary while the ...
Page 5 - Identification
For Machines Mfg. Since 8/09 Model SB1018 -3- I N T R O D U C T I O N Identification Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect power until instructed to do so later in this manual. Untrained users have an increased ris...
Page 6 - Machine Specifications
-4- For Machines Mfg. Since 8/09 Model SB1018 I N T R O D U C T I O N Machine Specifications Model SB1018 5" x 6" Swivel Mast Bandsaw Product Dimensions: Weight ......................................................................................................................................
Page 8 - S A F E T Y; Understanding Risks of Machinery; Basic Machine Safety
SAFETY -6- For Machines Mfg. Since 8/09 Model SB1018 S A F E T Y Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working ...
Page 10 - Additional Metal Bandsaw Safety
-8- For Machines Mfg. Since 8/09 Model SB1018 S A F E T Y Additional Metal Bandsaw Safety 1. Blade Condition. A dull or damaged blade can break apart during operation, increasing the risk of operator injury. Do not operate with a dull, cracked or badly worn blade. Inspect the blade for cracks or mis...
Page 11 - P R E P A R A T I O N; Preparation Overview; The typical preparation process is as follows:; For Power Connection; Availability
PREPARATION For Machines Mfg. Since 8/09 Model SB1018 -9- P R E P A R A T I O N Preparation Overview The purpose of the preparation section is to help you prepare your machine for operation. The list below outlines the basic process to follow to prepare your machine for operation. Specific steps for...
Page 12 - Circuit Requirements for 110V; Circuit Information; Grounding Requirements
-10- For Machines Mfg. Since 8/09 Model SB1018 P R E P A R A T I O N Circuit Requirements for 110V This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements: Nominal Voltage ............................... 110V/120V Cycle ........
Page 13 - Extension Cords; Inventory
For Machines Mfg. Since 8/09 Model SB1018 -11- P R E P A R A T I O N Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual. Improper connection of the equipment-grounding wire can result in a ...
Page 15 - Basic steps for removing rust preventative:; Cleaning & Protecting
For Machines Mfg. Since 8/09 Model SB1018 -13- P R E P A R A T I O N The unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prevents corrosion during shipment and storage. The benefit of this rust preventative is that it works very well. The downside is that it can...
Page 16 - Location
-14- For Machines Mfg. Since 8/09 Model SB1018 P R E P A R A T I O N Physical Environment Electrical Installation Lighting Weight Load Space Allocation Power Connection (Drawing Not to Scale) 38" Minimum 6" 19½" 11" 31" W all Figure 8. Clearances. Weight Load Refer to the Machine...
Page 17 - Assembly; To assemble the bandsaw:
For Machines Mfg. Since 8/09 Model SB1018 -15- P R E P A R A T I O N Assembly To assemble the bandsaw: 1. Attach the left and rear panels and the bottom shelf together as shown in Figure 9 with three M8-1.25 x 15 hex bolts, three M8- 1.25 hex nuts, and six 8mm flat washers. Figure 9. Left and rear p...
Page 20 - Power Connection
-18- For Machines Mfg. Since 8/09 Model SB1018 P R E P A R A T I O N Power Connection Electrocution or fire may occur if machine is ungrounded, incorrectly connected to power, or connected to an undersized circuit. Use a qualified electrician to ensure a safe power connection. Once your machine is s...
Page 21 - Test Run; To test run your machine:
For Machines Mfg. Since 8/09 Model SB1018 -19- P R E P A R A T I O N Test Run After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation. If you discover a problem with the operation of the machine or its safety components, do not ...
Page 22 - O P E R A T I O N; Operation Overview; To complete a typical cutting operation, the
OPERATION -20- For Machines Mfg. Since 8/09 Model SB1018 O P E R A T I O N Operation Overview To complete a typical cutting operation, the operator does the following: 1. Examines the workpiece to make sure it is suitable for cutting. 2. Checks/adjusts the V-belt position on the pulleys to ensure th...
Page 23 - wnfeed Rate Adjust Knob:
For Machines Mfg. Since 8/09 Model SB1018 -21- O P E R A T I O N Description of Controls & Components Refer to Figure 24 and the following descriptions to become familiar with the basic controls and components used to operate this machine. A. B lade Tension Knob: Adjusts the position of the uppe...
Page 24 - Blade Selection; Blade Terminology; Blade Width
-22- For Machines Mfg. Since 8/09 Model SB1018 O P E R A T I O N Blade Selection Selecting the right blade for the cut requires a knowledge of various blade characteristics. This section breaks down blade characteristics to help the reader make an informed decision about what blade to use for a give...
Page 25 - Tooth Set; Variable Pitch with Positive Rake:; Tooth Type
For Machines Mfg. Since 8/09 Model SB1018 -23- O P E R A T I O N Tooth Set Three common tooth sets are alternate, wavy, and raker (see Figure 26 ). Each removes material in a different manner to make the kerf in the workpiece. Standard (or Raker) Variable Pitch (VP) Variable Pitch Positive Rake Hook...
Page 26 - To select the correct blade pitch:
-24- For Machines Mfg. Since 8/09 Model SB1018 O P E R A T I O N Blade Pitch (TPI) The chart below is a basic starting point for choosing teeth per inch (TPI) for variable pitch blades and standard raker set bi-metal blades/ HSS blades. However, for exact specifications of bandsaw blades that are co...
Page 27 - Blade Changes; To change the blade on the bandsaw:
For Machines Mfg. Since 8/09 Model SB1018 -25- O P E R A T I O N Blade Changes Change blades when they become dull, damaged, or if the operation requires a different type of blade. To change the blade on the bandsaw: 1. DISCONNECT BANDSAW FROM POWER! 2. Raise the head of the bandsaw, then remove the...
Page 28 - Blade Tension; To tension the blade on the bandsaw:; Blade Breakage; The most common causes of avoidable blade
-26- For Machines Mfg. Since 8/09 Model SB1018 O P E R A T I O N blade selection Blade Tension Proper tension is essential to avoid vibration, twist, or`slippage on the wheels. A correctly tensioned blade provides long life, straight cuts, and efficient cutting. The three major signs of incorrect te...
Page 29 - Blade Care; Blade Speed; To change the
For Machines Mfg. Since 8/09 Model SB1018 -27- O P E R A T I O N Blade Care & Break-In Blade Care To prolong blade life, always use a blade with the proper width, set, type, and pitch for each application. Maintain the appropriate feed rate, feed pressure, and blade speed. Keep your blades clean...
Page 30 - Blade Speed Chart
-28- For Machines Mfg. Since 8/09 Model SB1018 O P E R A T I O N Blade Speed Chart Figure 35. Dry cutting blade speed chart. Copper Alloy 229~482 (70) (147) 203~213 (62) (65) 85-203 (26) (62) 220 (67) 220~534 (67) (163) 203 (62) 85 (26) 321 (98) 180~220 (54) (67) 95~213 (29) (65) 242 (75) 65~85 (20)...
Page 31 - Downfeed Rate; Angle Cuts; Cuts to the Right
For Machines Mfg. Since 8/09 Model SB1018 -29- O P E R A T I O N The downfeed valve starts and stops headstock downfeed. The downfeed rate is adjusted by turning the downfeed rate adjust knob ( Figure 37) . Turning the knob clockwise decreases the downfeed rate and turning the knob counterclockwise ...
Page 32 - Vise; Cuts to the Left
-30- For Machines Mfg. Since 8/09 Model SB1018 O P E R A T I O N 4. Remove the two spacers from the holes on the left side of the machine base, then reposition them into the two holes in the right side of the machine base, as shown in Figure 39 . 5. Place the vise over the spacers, aligning it so it...
Page 33 - Operation Tips; Work Stop; To adjust the blade guide:
For Machines Mfg. Since 8/09 Model SB1018 -31- O P E R A T I O N Operation Tips Review the following tips to help you safely and effectively operate your bandsaw and get the maximum life out of your saw blades. • Use the work stop to quickly and accurately cut multiple pieces of stock to the same le...
Page 34 - M A I N T E N A N C E; Maintenance Schedule; Daily; Monthly; Yearly; Cleaning; Lubrication; Lubricate the following areas
MAINTENANCE -32- For Machines Mfg. Since 8/09 Model SB1018 M A I N T E N A N C E Maintenance Schedule Daily • Check/correct loose mounting bolts. • Check/correct damaged or dull saw blade. • Check/correct worn or damaged wires. • Clean/protect table. • Clean metal chips from upper and lower wheel ar...
Page 35 - Machine Storage; To prepare your machine for storage or; Gearbox; To change the gearbox oil:
For Machines Mfg. Since 8/09 Model SB1018 -33- M A I N T E N A N C E Machine Storage All machinery will develop serious rust problems and corrosion damage if it is not properly prepared for storage. If decommissioning this machine, use the steps in this section to ensure that it remains in good cond...
Page 36 - S E R V I C E; To adjust the blade tracking on the bandsaw:
Service -34- For Machines Mfg. Since 8/09 Model SB1018 S E R V I C E Blade Tracking Blade tracking describes the way the blade rides on the bandsaw wheels. A properly tracking blade will ride approximately 1 ⁄ 16 " from the blade shoulder without touching it and will not wander back and forth wh...
Page 37 - To square the blade to the table:; Squaring Blade; To adjust the blade guide bearings:
For Machines Mfg. Since 8/09 Model SB1018 -35- S E R V I C E Frequently check and adjust this setting. A blade that is perpendicular to the table surface provides the best cutting results with minimal side loading and blade wear. Tools Needed Qty Wrench or Socket 12mm ..................................
Page 38 - Pulley
-36- For Machines Mfg. Since 8/09 Model SB1018 S E R V I C E If the blade stops moving while the motor is still running, the V-belt may be slipping and will need to be tightened. If the V-belt shows signs of excessive wear, such as cracking or fraying, it must be replaced. V-Belt To tighten the V-be...
Page 39 - To adjust the downfeed stop bolt and OFF; Downfeed Stop
For Machines Mfg. Since 8/09 Model SB1018 -37- S E R V I C E 3. With the headstock fully lowered, loosen the 12mm stop bolt and jam nut shown in Fig- ure 52 . 4. Push down on the OFF button lever so the button is completely depressed. 5. While keeping the lever held down, use your fingers to turn th...
Page 40 - T R O U B L E S H O OT I N G
TROUBLESHOOTING -38- For Machines Mfg. Since 8/09 Model SB1018 T R O U B L E S H O OT I N G If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Machine does not start. 1. Power supply switched off/has incorrect voltag...
Page 43 - E L E C T R I C A L; Electrical Safety Instructions; Circuit Requirements:; WIRING DIAGRAM COLOR KEY
ELECTRICAL For Machines Mfg. Since 8/09 Model SB1018 -41- E L E C T R I C A L Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. I...
Page 45 - Wiring Diagram
For Machines Mfg. Since 8/09 Model SB1018 -43- E L E C T R I C A L Wiring Diagram Start Capacitor 200MFD 125VAC 6 1 4 Start Capacitor 200MFD 125VAC 5 2 3 6 1 4 5 2 3 Neutral Hot GND Ground Motor (Prewired 110) Motor (Rewired for 220V) 110 VAC 5-15 Plug (As Recommended) OVERLOAD RESET OVERLOAD RESET ...
Page 46 - Wiring Component Locations
-44- For Machines Mfg. Since 8/09 Model SB1018 E L E C T R I C A L Wiring Component Locations Figure 55. Wiring component locations. Motor Junction Box ON/OFF Switch READ PAGE 41 BEFORE DOING ANY WIRING!
Page 47 - P A R T S
PARTS For Machines Mfg. Since 8/09 Model SB1018 -45- P A R T S Base & Cabinet Stand 370 353 403 369 353-1 404 402 401 357 358 361 17 363 410 353-3 354 356 355 409 407 120 400 362 411 54 50 364 212 51 367 4-7 4-2 4-1 4-10 4-9 4-8 4-3 4-4 4-5 4-6 4-11 4-14 4-13 4-12 4-15 4-16 4-18 4-17 A 414 A 4-1...
Page 48 - Base & Cabinet Stand Parts List
-46- For Machines Mfg. Since 8/09 Model SB1018 P A R T S Base & Cabinet Stand Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 4 PSB1018004 CABINET STAND ASSEMBLY 120 PSB1017120 BUSHING 19 X 17 X 7 4-1 PSB1018004-1 RIGHT PANEL 212 PB03 HEX BOLT 5/16-18 X 1 4-2 PSB1018004-2 LEFT PANEL 353...
Page 50 - Head & Vise Parts List
-48- For Machines Mfg. Since 8/09 Model SB1018 P A R T S Head & Vise Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 2 PN05 HEX NUT 1/4-20 93 PSB1017093 GEARBOX COVER 3 PW06 FLAT WASHER 1/4 100 PFH37 FLAT HD SCR 8-32 X 3/8 19 PSB1017019 WORK STOP BRACKET 103 PSB1017103 BLADE TENSION SLI...
Page 52 - Motor & Blade Guides Parts List
-50- For Machines Mfg. Since 8/09 Model SB1018 P A R T S Motor & Blade Guides Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PB07 HEX BOLT 5/16-18 X 3/4 69 PB24 HEX BOLT 3/8-16 X 1-1/4 6 PN02 HEX NUT 5/16-18 72 PSB1017072 BEARING COVER 16 PSB1018016 MOTOR CORD 18G 3W 74 PK12M KEY 5 X...
Page 53 - Switch
For Machines Mfg. Since 8/09 Model SB1018 -51- P A R T S Switch REF PART # DESCRIPTION REF PART # DESCRIPTION 76 PSB1018076 SWITCH SHUT-OFF ASSEMBLY 224-3 PSB1018224-3 SWITCH MOUNT PLATE 76-1 PSB1018076-1 SWITCH SHUT-OFF PLATE 224-4 PSB1018224-4 SWITCH HINGE PLATE 76-2 PN05 HEX NUT 1/4-20 224-5 PSB1...
Page 54 - Machine Labels
-52- For Machines Mfg. Since 8/09 Model SB1018 P A R T S The safety labels provided with your machine are used to make the operator aware of the machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of these safety labels. If any la...
Page 55 - W A R R A N T Y
WARRANTY & RETURNS For Machines Mfg. Since 8/09 Model SB1018 -53- W A R R A N T Y This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, ab...
