Siemens Simatic S7-400 - User Manual

Siemens Simatic S7-400

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Table of Contents:

  • Page 2 – Safety Guidelines
  • Page 3 – iii; Preface; Purpose of the Manual
  • Page 4 – Changes Compared to the Previous Version; The SIMATIC S7-400 product range has the following certificates:; CE Labeling; EC electromagnetic compatibility directive 89/336/EEC; Standards; This manual forms part of the S7-400 and M7-400 documentation.
  • Page 5 – System; Documentation Package; Automation System S7-400 CPU Data; Finding Your Way
  • Page 6 – Specific Information for S7-400; Manual Package
  • Page 7 – Specific Information for M7-400; Documentation; Recycling and Disposal
  • Page 8 – A&D Technical Support
  • Page 9 – Service & Support on the Internet; where you will find the following:
  • Page 11 – Contents; General Technical Specifications
  • Page 12 – Digital Modules
  • Page 13 – Analog Modules
  • Page 15 – Interface Modules
  • Page 17 – Interface Submodules
  • Page 19 – Figures
  • Page 24 – Tables
  • Page 29 – What are General Technical Specifications?; General technical specifications include the following:; Chapter Overview; Section; Standards and Approvals
  • Page 30 – Note; CE Mark; Use in an Industrial Environment; EMC Directive; Industry
  • Page 31 – Low Voltage Directive; Name; Digital input module SM 421 DI 16; Explosion Protection Guidelines
  • Page 32 – Mark for Australia and New Zealand; UL Approval; Underwriters Laboratories Inc. nach
  • Page 34 – Power supply to the backup battery; power supply
  • Page 35 – Example
  • Page 36 – FM Approval; Power Supply Modules; PS 407 4 A Power Supply Module; Warning
  • Page 37 – Safety Requirements for Installation; Installation in a suitable cabinet; Electromagnetic Compatibility; Introduction; Personal injury or property damage can result.
  • Page 38 – Pulse-Shaped Interference; Sinusoidal Interference
  • Page 39 – Emission of Radio Interference; Interference emission of electromagnet fields; System Perturbation; Voltage fluctuations and flickering
  • Page 40 – Additional Measures; Shipping and Storage Conditions for Modules and; Shipping and Storage of Modules; Shipping and Storage Conditions for Modules; Permitted Range; Free fall; Shipping of Backup Batteries
  • Page 41 – Storing Backup Batteries; never charge them
  • Page 42 – Mechanical and Ambient Climatic Conditions for; Operating Conditions; Ambient Mechanical Conditions; Table 1-10 Mechanical Conditions; Frequency Range in Hz; g constant acceleration
  • Page 43 – Reducing Vibrations; Tests for Ambient Mechanical Conditions
  • Page 44 – Climatic Conditions
  • Page 45 – Ambient Climatic Conditions for the M7-400; Table 1-15 Ambient Climatic Conditions for the M7-400; tions; Temperature
  • Page 46 – Information on Insulation Tests, Protection Class and; Test Voltages; Table 1-16 Test Voltages; Circuits with Rated Voltage U; Protection Class; There is no special protection against the ingress of water.
  • Page 47 – Using S7-400 in a zone 2 explosion–risk area; Chapter overview; Chapter
  • Page 48 – Einsatz der S7-400 im explosionsgefährdeten Bereich Zone 2; Zone 2; Zone Explosionsgefahr; nein; Weitere Informationen; II 3 G; Baugruppen mit der Zulassung
  • Page 49 – Instandhaltung; Transienten um nicht mehr als 40 % überschritten werden kann.; Warnung; Liste der zugelassenen Baugruppen; Die Liste mit den zugelassenen Baugruppen finden Sie im Internet:
  • Page 50 – Use of the S7-400 in a Zone 2 Hazardous Area; Zone Explosion; Further Information; Modules with
  • Page 51 – Maintenance; Ambient temperature range: 0° C to 60° C; List of Approved Modules
  • Page 52 – Zone Risque; Zone sûre; Informations complémentaires; Numéro de contrôle :; Nota; Les modules homologués
  • Page 53 – Entretien; dépassée de plus de 40% sous l’influence de transitoires.; Liste des modules homologués; Vous trouverez sur Internet la liste des modules homologués :
  • Page 54 – Zona 2; Zona; Área segura No; Otras informaciones; Número de comprobación:; Los módulos con la homologación
  • Page 55 – Mantenimiento; Margen de temperatura ambiente: 0° C hasta 60° C; Precaución; Lista de los módulos homologados; En internet hallará Ud. una lista con los módulos homologados:
  • Page 56 – Impiego dell'S7-400 nell'area a pericolo di esplosione zona 2; Ulteriori informazioni; Numero di controllo:; Avvertenza; Le unità con l'autorizzazione
  • Page 57 – Manutenzione; essere superata per più del 40% da parte di transienti.; Attenzione; Elenco delle unità omologate; La lista con le unità omologate si trova in Internet al sito:
  • Page 58 – Gebruik van de S7-400 in het explosief gebied zone 2; Zone Explosiegevaar; Neen; Verdere informatie; Modulen met de vergunning
  • Page 59 – Instandhouding; transiënten met niet meer dan 40 % kan worden overschreden.; Waarschuwing; Lijst van de toegelaten modulen; De lijst met de toegelaten modulen vindt u in het internet:
  • Page 60 – Brug af S7-400 i det eksplosionfarlige område zone 2; Zone Eksplosionsfare; Yderligere informationer; Komponenter med godkendelsen
  • Page 61 – Vedligeholdelse; transienter ikke kan overskrides mere end 40 %.; Advarsel; Liste over godkendte komponenter; Listen med de godkendte komponenter findes på internettet:
  • Page 62 – Vyöhyke 2; Vyöhyke Räjähdysvaara; Lisätietoja; Rakenneryhmät hyväksynnän
  • Page 63 – Kunnossapito; on seuraava varoitus:; Varoitus; Hyväksyttyjen rakenneryhmien lista
  • Page 64 – Användning av S7-400 i explosionsriskområde zon 2; Zon Explosionsfara; Ytterligare information; Komponentgrupper med godkännande
  • Page 65 – Underhåll; Omgivningstemperatur: 0° C till 60° C; Varning; Lista över godkända komponentgrupper; Lista över godkända enheter återfinns i Internet:
  • Page 66 – Uso do S7-400 em área exposta ao perigo de explosão 2; Zona Perigo; Área segura Não; Mais informações; Componentes com a licença
  • Page 67 – Advertência; Lista dos componentes autorizados
  • Page 68 – Ζώνη
  • Page 69 – Προειδοποίηση
  • Page 71 – Racks; Function and Structure of the Racks
  • Page 72 – The racks in the S7-400 have the following tasks:; Structure of the Racks; A rack consists of the following elements:; Aluminum carrier
  • Page 73 – You can use the following modules in the UR1 and UR2 racks:; Structure of the UR1 and UR2; Communication bus
  • Page 74 – Technical Specifications of the UR1 and UR2 Racks; Rack; Number of single-width slots
  • Page 75 – You can use the following modules in the UR2-H rack:; Structure of the UR2-H; Figure 2-3 shows the structure of the UR2-H rack with 2 x 9 slots.; Division I
  • Page 76 – Caution; Danger of damage to equipment.; Technical Specifications of the UR2-H Rack
  • Page 77 – You can use the following modules in the CR2 rack:; Structure of the CR2
  • Page 78 – You can use the following modules in CR3:; Structure of the CR3; CR3 Rack; Technical Specifications of the CR3 Rack; Associated programming package
  • Page 79 – The ER1 and ER2 racks are used for assembling expansion racks.; Suitable Modules for ER1 and ER2; You can use the following modules in the ER1 and ER2 racks:
  • Page 80 – Structure of ER1 and ER2; ER1 Rack with 18 Slots and ER2 Rack with 9 Slots; Technical Specifications of the ER1 and ER2 Racks
  • Page 81 – Common Characteristics of the Power Supply Modules
  • Page 82 – Tasks of the Power Supply Modules
  • Page 83 – Switching the Line Voltage Off/On; Install the power supply module in slot 1.; Compliance with the NAMUR recommendation; Power Supply Module PS 407 4 A
  • Page 84 – Redundant Power Supply Modules; Order Numbers and Function; Redundant power supply modules; Redundant Operation
  • Page 85 – Characteristics
  • Page 86 – Function of the Backup Batteries; Power Supply Modules With Two Backup Batteries:; Battery Type; Technical Specifications of the Backup Battery; Backup Battery; Order number
  • Page 87 – Backup Times; Example for the Calculation of Backup Times; Typical backup current of the CPU 417-4: 75
  • Page 88 – Controls and Indicators; Not all the power supply modules have a voltage selector.; Operator Controls and Indicators; Battery compartment
  • Page 89 – Meaning of the LEDs
  • Page 90 – Battery Voltage on the Backplane Bus; Battery (batteries) empty or battery polarity has been reversed.
  • Page 91 – Function of the Operator Controls; One of the following power supply modules could be damaged:
  • Page 92 – Cover
  • Page 93 – Fault/Error Messages via LEDs; LEDs
  • Page 94 – LED; Short circuit or overload on 5 V
  • Page 95 – release; Overload at 24 V
  • Page 96 – Battery empty or missing
  • Page 97 – Battery 1 empty or missing
  • Page 99 – Power Supply Module PS 407 4A; Function
  • Page 100 – Technical Specifications of the PS 407 4A
  • Page 101 – Power connection
  • Page 102 – Technical Specifications of the PS 407 4 A
  • Page 104 – Power Connection
  • Page 105 – As of version 5
  • Page 107 – Technical Specifications of the PS 407 20 A
  • Page 110 – Power Supply Module PS 405 4A
  • Page 111 – Technical Specifications of the PS 405 4 A
  • Page 115 – Technical Specifications of the PS 405 10 A
  • Page 116 – Standby switch
  • Page 119 – Technical Specifications of the PS 405 20 A
  • Page 123 – Structure of the Chapter; The present chapter is subdivided into the following subjects:; Additional Information
  • Page 125 – Module Overview; Digital Input Modules: Characteristics at a Glance
  • Page 126 – Digital Output Modules: Characteristics at a Glance
  • Page 127 – Sequence of Steps from Choosing to Commissioning; Step; Select the module
  • Page 128 – Digital Module Parameter Assignment; The parameters are divided into static and dynamic parameters.; Parameter
  • Page 129 – Parameters of the Digital Input Modules
  • Page 130 – Parameters of the Digital Output Modules
  • Page 131 – Diagnostics of the Digital Modules; Programmable and Non-Programmable Diagnostic Messages; Actions Following Diagnostic Message in STEP 7; Each diagnostic message leads to the following actions:; Reading Out Diagnostic Messages
  • Page 132 – Diagnostic Messages of the Digital Modules
  • Page 133 – Causes of Errors and Remedial Measures for Digital Modules; Diagnostic Message
  • Page 135 – Interrupts of the Digital Modules; Enabling Interrupts; Diagnostic Interrupt
  • Page 136 – Hardware Interrupt
  • Page 137 – Input Characteristic Curve for Digital Inputs; In the case of type 2, an input current of
  • Page 138 – As long as the current flowing into the module remains
  • Page 139 – Digital Input Module SM 421 DI 32; Rated load voltage: 24 VDC; Functional Expansion as of Version 03; The rated input voltage for signal “0” is thus: –30 V to 5 V
  • Page 140 – Terminal Assignment and Block Diagram of the SM 421 DI 32
  • Page 141 – Technical Specifications of the
  • Page 142 – The digital input module SM 421 DI 32; Notice
  • Page 145 – Digital Input Module SM 421 DI 16
  • Page 146 – Terminal Assignment and Block Diagram of the SM 421 DI 16
  • Page 147 – Terminal Assignment Diagram for Redundant Supply of Sensors; Vs; Technical Specifications of the SM 421 DI 16
  • Page 149 – Assigning Parameters to the SM 421 DI 16; Parameter Assignment; 4 VDC in the table below.; Assignment of the Encoder Supplies to Channel Groups
  • Page 150 – Ensuring a Wire Break Check Is Carried Out; Optimum Signal Propagation Delay
  • Page 151 – Effect of Operating Mode and Supply Voltage on the Input Values; The input values of the SM 421 DI 16; CPU Operating Mode; Behavior upon Failure of the Supply Voltage; Failure of the supply voltage of the SM 421 DI 16; Short-Circuit of Sensor Supply Vs
  • Page 152 – Effect of Errors and Parameter Assignment on the Input Values
  • Page 153 – Behavior when the Input Delay Equals 0.1 ms and an Error Occurs
  • Page 162 – If you have parameterized the following:
  • Page 163 – 20 VAC has the following features:
  • Page 164 – Terminal Assignment Diagram of the SM 421 DI 16; Figure 4-8 Terminal Assignment Diagram of the SM 421 DI 16
  • Page 165 – Technical Specifications
  • Page 168 – ) IEC 61131 does not specify any data for UC
  • Page 169 – The resistor should be connected parallel to
  • Page 170 – Setting the Input Delay for Channel Groups; Optimum Signal Propagation Delays; Both channel groups are parameterized with an input delay of 0.5 ms
  • Page 171 – Circuit as for active high or active low input; Channel x of the; Input threshold; Circuit as for Active High or Active Low Input
  • Page 172 – 20/230 VUC is characterized by the following features:
  • Page 178 – 20 VUC is characterized by the following features:
  • Page 180 – Technical Specifications of the SM 421 DI 32
  • Page 181 – Digital Output Module SM 422; The digital output module SM 422 DO 16
  • Page 182 – Terminal Assignment and Block Diagram of the SM 422 DO 16
  • Page 183 – Technical Specifications of the SM 422 DO 16
  • Page 185 – Terminal Assignment and Block Diagram
  • Page 187 – Digital Output Module; Programmable diagnostics
  • Page 188 – Terminal Assignment Diagram of the SM 422 DO 16
  • Page 190 – Changing Fuses; This can result in injury.
  • Page 191 – Assigning Parameters to the SM 422 DO 16
  • Page 192 – Digital Output Module SM 422 DO 32; 2 outputs, isolated in a group of 32
  • Page 193 – Terminal Assignment and Block Diagram of the SM 422 DO 32
  • Page 194 – Technical Specifications of the SM 422 DO 32
  • Page 199 – Assigning Parameters to the SM 422 DO 32
  • Page 200 – Effect of Operating Mode and Supply Voltage on the Output Values; The output values of the SM 422 DO 32; Behavior in the Event of Failure of the Supply Voltage; The failure of the supply voltage of the SM 422 DO 32
  • Page 201 – outputs, isolated in groups of 1
  • Page 205 – Digital Output Module SM 422 DO 16; 6 outputs, isolated in groups of 4
  • Page 210 – Figure 4-21 Terminal Assignment Diagram of the SM 422 DO 16
  • Page 213 – Relay Output Module SM 422; 6 outputs, isolated in 8 groups of 2
  • Page 217 – The present chapter is broken down into the following subjects:; STEP 7 Blocks for Analog Functions
  • Page 219 – Analog Input Modules: Characteristics at a Glance
  • Page 221 – Analog Output Modules: Characteristics at a Glance; Max. permissible common mode voltage; Special Features
  • Page 223 – Analog Value Representation; Bit; Bit 15 Can Be Interpreted as a Sign; The sign of the analog value is always contained in bit number 15:; Resolution Less than 16 Bits
  • Page 224 – Resolution; Analog Value Representation for Analog Input Channels
  • Page 225 – Possible Resolutions of the Analog Values
  • Page 226 – Binary Representation of the Input Ranges; uw
  • Page 227 – Analog Value Representation in Voltage Measuring Ranges
  • Page 229 – Analog Value Representation in Current Measuring Ranges
  • Page 230 – Analog Value Representation for Resistance-Type Sensors
  • Page 234 – Analog Value Representation for Themocouple Type B; Table 5-22 Analog Value Representation for Thermocouple Type B; Analog Value Representation for Thermocouple Type E; Table 5-23 Analog Value Representation for Thermocouple Type E
  • Page 235 – Analog Value Representation for Thermocouple Type J; Table 5-24 Analog Value Representation for Thermocouple Type J; Analog Value Representation for Thermocouple Type K; Table 5-25 Analog Value Representation for Thermocouple Type K
  • Page 236 – Analog Value Representation for Thermocouple Type L; Table 5-26 Analog Value Representation for Thermocouple Type L; Analog Value Representation for Thermocouple Type N; Table 5-27 Analog Value Representation for Thermocouple Type N
  • Page 237 – Analog Value Representation for Thermocouple Types R, S; Table 5-28 Analog Value Representation for Thermocouple Types R, S; Analog Value Representation for Thermocouple Type T; Table 5-29 Analog Value Representation for Thermocouple Type T
  • Page 238 – Analog Value Representation for Thermocouple Type U; Table 5-30 Analog Value Representation for Thermocouple Type U
  • Page 239 – Analog Value Representation for Analog Output Channels
  • Page 240 – Table 5-32 Unipolar Output Ranges
  • Page 241 – Units; range
  • Page 242 – Analog Value Representation in Voltage Output Ranges
  • Page 243 – Analog Value Representation in Current Output Ranges
  • Page 244 – Setting the Measuring Method and Measuring Ranges; Two Procedures; With a measuring range module and STEP 7; Attention; Possible Settings for the Measuring Range Modules
  • Page 245 – Replugging Measuring Range Modules
  • Page 246 – Perform the same steps for all other measuring range modules.; This can result in damage.
  • Page 247 – Behavior of the Analog Modules; In this section, you will find information on:; Effect of Supply Voltage and Operating Mode
  • Page 248 – Behavior on Failure of the Supply Voltage; Effect of Range of Values of the Analog Values; Effect of Errors on Analog Modules with Diagnostics Capability
  • Page 249 – Effect of Range of Values on the Analog Output Module; Effect of Operational Limit and Basic Error Limit; Operational Limit; The basic error limit is the operational limit at 25
  • Page 250 – Example of Determination of the Output Error of a Module; Output Value; Example of the Relative Error of an Analog Output Module
  • Page 251 – Conversion, Cycle, Setting and Response Time of; Conversion Time of Analog Input Channels; Resistance test; Scan Time of Analog Input Channels; Cycle time
  • Page 252 – Basic Execution Time of the Analog Input Channels
  • Page 253 – Module cycles; Additional Information on Smoothing
  • Page 254 – Basic Execution Time of the Analog Output Channels; = cycle time corresponds to n; Settling Time; Response Time; to t
  • Page 255 – Analog Module Parameter Assignment
  • Page 256 – Parameters of the Analog Input Modules
  • Page 258 – Parameters of the Analog Output Modules
  • Page 259 – Connecting Sensors to Analog Inputs; CM
  • Page 260 – Abbreviations and Mnemonics Used in the Figures Below; Chassis ground
  • Page 261 – to chassis; Connecting Non-Isolated Sensors; exceeds the permissible value, you must provide; Connecting Non-Isolated Sensors to an Isolated AI
  • Page 262 – Connecting Voltage Sensors; Abbreviations and Mnemonics Used in the Figure Below; Reference potential of the analog measuring circuit; Connection of Voltage Sensors; * Connection required in the case of modules with M; Connecting Voltage Sensors to an AI
  • Page 263 – Connecting Current Sensors; Supply Voltage of the Sensors; Four-wire transmitters require a separate supply voltage U
  • Page 264 – Connecting Two-Wire Transmitters; Connecting Two-Wire Transmitters to an Isolated AI; Connecting Two-Wire Transmitters to an SM 431 8 x 13 Bit
  • Page 265 – Connecting Four-Wire Transmitters; Connecting Four-Wire Transmitters to an AI; To ensure that the permissible value for U; is not exceeded, you must connect; Connecting Four-Wire Transmitters to an SM 431 8 x 13 Bit
  • Page 266 – Connecting Resistance Thermometers and Resistors; and I
  • Page 267 – Four-Conductor Connection of a Resistance Thermometer; and; Make sure that the connected cables I; Four-Conductor Connection of Resistance Thermometers on an AI
  • Page 268 – Three-Conductor Connection of a Resistance Thermometer; directly connected to the resistance thermometer.; Three-Wire Connection of Resistance Thermometers to an AI; Two-Conductor Connection of a Resistance Thermometer; Two-Wire Connection of Resistance Thermometers to an AI
  • Page 269 – Connecting Thermocouples; Design of Thermocouples
  • Page 270 – Compensation of the Reference Junction Temperature; Option
  • Page 271 – Theory of Operation of Internal Compensation
  • Page 272 – Connecting the Compensating Box; analog input modules.
  • Page 273 – Recommended Compensating Box
  • Page 274 – Connecting Thermocouples and Resistance Thermometers; RTD on Channel 0
  • Page 275 – Connecting Loads/Actuators to Analog Outputs
  • Page 276 – Connecting Loads/Actuators to Voltage Outputs; Connecting Loads to a Voltage Output; Four-Conductor Connection of Loads to a Voltage Output
  • Page 277 – Two-Conductor Connection of Loads to a Voltage Output; In the case of a two-conductor connection, connect Q; to S– on
  • Page 278 – Connecting Loads/Actuators to Current Outputs
  • Page 279 – Diagnostics of the Analog Modules; Actions Following Diagnostic Messages in STEP 7; Reading out Diagnostic Messages; Every analog input module supplies the measured value 7FFF; Diagnostic Message via the INTF and EXTF LEDs
  • Page 280 – Diagnostic Messages of the Analog Input Modules
  • Page 281 – Causes of Errors and Remedial Measures for Analog Input Modules; Diagnostics
  • Page 283 – Analog Module Interrupts
  • Page 284 – Hardware Interrupt with Trigger “Upper or Lower Limit Exceeded”; Structure of the Start Information Tag OB40_POINT_ADDR of OB 40; Value exceeds upper limit for channel 0
  • Page 285 – Hardware Interrupt on Trigger “Reached End of Scan Cycle”
  • Page 286 – Analog Input Module SM 431 AI 8
  • Page 287 – Block Diagram of the SM 431 AI 8; Block Diagram of the SM 431 AI 8 x 13 Bit; The module can be damaged.
  • Page 288 – Terminal Assignment Diagram of the SM 431 AI 8; Terminal Assignment Diagram of the SM 431 AI 8 x 13 Bit
  • Page 289 – Technical Specifications of the SM 431 AI 8
  • Page 290 – Commissioning the SM 431 AI 8; You set the mode of operation of the SM 431 AI 8; Parameters; Measurement
  • Page 291 – Measuring Methods; Voltage measurement; Wiring for Resistance Measurement; Table 5-49 Channels for Resistance Measurement of the SM 431 AI 8; Measuring Type; You must disable the; Unused Channels; . Disable the “Measuring Type” parameter for
  • Page 292 – Measuring Ranges; Method Selected; Default Settings; method and measuring range without parameterizing the SM 431 AI 8
  • Page 294 – Terminal Assignment Diagram of the SM 431 AI 8 x 14 Bit
  • Page 299 – Measuring Range Module
  • Page 300 – Smoothing of the Measured Values
  • Page 301 – Circuit Variants for the Channels
  • Page 302 – Wiring for Resistance and Temperature Measurement; Wiring for Junction Compensation for Thermocouples
  • Page 304 – The module has the following default settings in STEP 7:
  • Page 305 – Wire Break Check for Temperature or Resistance Measurement
  • Page 306 – Block Diagram of the SM 431 AI 8 x 14 Bit
  • Page 307 – Resistance measurement
  • Page 310 – Measuring Range Modules
  • Page 311 – Filter Settling Time with Strong Smoothing; Interference Suppression; None
  • Page 312 – Step Response with Strong Smoothing; Interference frequency suppression 400 Hz:
  • Page 313 – Circuit Variants of the Channels; Measuring Type Parameter
  • Page 314 – You will find the digitized analog
  • Page 315 – Analog Input Module SM 431 AI 16; The analog input module SM 431 AI 13
  • Page 317 – Terminal Assignment Diagram of the SM 431 AI 16 x 13 Bit
  • Page 320 – You set the mode of operation of the SM 431 AI 16; Measurement Range Modules
  • Page 322 – 0 V” for the measuring range. You can use this combination of
  • Page 324 – Block Diagram of the SM 431 AI 16
  • Page 325 – Terminal Assignment Diagram of the SM 431 AI 16; Terminal Assignment Diagram of the SM 431 AI 16 x 16 Bit
  • Page 326 – Technical Specifications of the SM 431 AI 16
  • Page 332 – 6 Bit has diagnostics capability. Below you will find an; Incorrect Parameter
  • Page 334 – Circuit for Reference Junction Compensation for Thermocouples
  • Page 337 – Wire Break Check; 6 Bit for the following measuring methods and; Points to Note when Checking for “Underflow”; Measuring Method; Voltage; Points to Note About the “Short Circuit to M” Diagnosis
  • Page 339 – Block Diagram of the SM 431 AI 8 x RTD x 16 Bit
  • Page 340 – Terminal Assignment Diagram of the SM 431 AI 8 x RTD x 16 Bit
  • Page 344 – Displaying Parameter Assignment Errors; RTD
  • Page 345 – Table 5-73 Measuring Ranges of the SM 431 AI 8 x RTD x 16 Bit
  • Page 347 – Block Diagram of the SM 431 AI 8 x 16 Bit
  • Page 348 – Terminal Assignment Diagram SM 431 AI 8 x 16 Bit
  • Page 349 – Technical Specifications of the SM 431 AI 8
  • Page 352 – The cycle time of the module is a constant in the SM 431 AI 8; 6 Bit that is not; Step Response
  • Page 353 – Step Response at an Interference Frequency Suppression of 10 Hz; Step Response at an Interference Frequency Suppression of 50 Hz; Response time in ms
  • Page 354 – Step Response at an Interference Frequency Suppression of 60 Hz; Response time; Step Response at an Interference Frequency Suppression of 400 Hz
  • Page 357 – Analog Output Module SM 432 AO 8; Block Diagram of the SM 432 AO 8 x 13 Bit
  • Page 358 – Voltage output; Terminal Assignment Diagram of the SM 432 AO 8 x 13 Bit
  • Page 359 – Technical Specifications of the SM 432 AO 8 x 13 Bit
  • Page 361 – Commissioning the SM 432 AO 8; You can configure each output channel of the SM 432 AO 8; Table 5-78 Output Ranges of the Analog Output Module SM 432 AO8; Selected Type of Output
  • Page 363 – Common Features of the Interface Modules; You will find a description of the IM 463-2 in Chapter 7.
  • Page 364 – Partner; Overview of the Properties of the Connections; Note the rules for connections in the section after next.; Local connection
  • Page 365 – Connection possibilities for central racks and expansion racks
  • Page 366 – Rules for Connection; You can connect up to 21 ERs of the S7-400 to one CR.; Connection type; Local connection without 5 V transfer via IM 460-0 and IM 461-0; Terminator; Terminators for the Receive IMs; Receive IM
  • Page 367 – Connecting Cable
  • Page 368 – Installation and Removal of the Modules During Operation; Data may be lost or corrupted.; Plus pole
  • Page 369 – The Interface Modules; Under cover
  • Page 370 – Enter the number using the DIP switch.; Operator Controls and Indicators on the Send IM
  • Page 371 – Operator Controls and Indicators of the Receive IM
  • Page 373 – You can only connect one EU per line.; Parameter Assignment for the Mounting Rack Number
  • Page 374 – Modules can be damaged.
  • Page 375 – Technical Specifications of the IM 460-1 and IM 461-1; Weight
  • Page 377 – The default setting for the distance is 100 m.; Setting/Changing the Number
  • Page 379 – Technical Specifications of the IM 460-3 and IM 461-3
  • Page 381 – The default setting for the distance is 600 m.
  • Page 383 – Technical Specifications of the IM 460-4 and IM 461-4; Compatibility
  • Page 385 – Order Number
  • Page 386 – Using SIMATIC S5 Expansion Units in an S7-400; Area of Application; Expanding the Distributed Connection; S5 Interface Modules
  • Page 387 – Rules for Connecting S5 Expansion Units
  • Page 389 – You use only interface C1.; Cable Length Selector Selector; Switch Position: Interface Selector of the IM 463-2; Change the settings of these switches only in STOP mode of the CPU.
  • Page 390 – Installing and Connecting the IM 463-2
  • Page 391 – Plugging in the Connecting Cable; To plug in the connecting cable, follow the steps outlined below:; Selecting the Interface
  • Page 392 – Setting the Operating Modes of the IM 314; Settings of the IM 314 with Expansion Units
  • Page 393 – Setting the Address Area; Settings Address Areas on the IM 314; Switch Position
  • Page 394 – Configuring S5 Modules for Operation in the S7-400; Central mounting rack
  • Page 395 – Pin Assignments of the 721 Connecting Cable; Connector
  • Page 397 – Terminating Connector for IM 314; Plug Connection
  • Page 399 – PROFIBUS DP Master Interface IM 467/IM 467 FO
  • Page 400 – Order Numbers; Configuration; Configured as for the S7-400
  • Page 401 – Communication Services; The IM 467/IM 467 FO offers two communication services:
  • Page 402 – Indicators and the Mode Selector; IM Operating Mode; STOP LED
  • Page 403 – Controlling the Operating Mode
  • Page 404 – SIMATIC STEP 7 is the prerequisite for this.; Module Replacement Without a Programming Device
  • Page 405 – Prerequisites; You will also find the following information in the table:; The 3 MB and 6 MB transmission rates are not enabled for the IM 467-FO.
  • Page 406 – Connection to PROFIBUS DP; There are two ways of connecting to PROFIBUS DP:; Bus Connector; Bus connector; Maximum Cable Lengths for PROFIBUS DP; Transmission Rate in; Bus segments are interconnected by means of RS 485 repeaters
  • Page 407 – Connector Pin Assignment; Optical Connection to PROFIBUS DP; PROFIBUS FO bus cable
  • Page 408 – Connecting a Fiber-Optic Cable to the IM 467 FO; Accessories Required; Max. 30 mm bending radius
  • Page 409 – Reusing Fiber-Optic Cables; Bending Radius for the Fiber-Optic Cable
  • Page 410 – Technical Specifications of the IM 467
  • Page 411 – Technical Specifications of the IM 467 FO
  • Page 413 – Cable Duct and Fan Subassemblies; Fan Monitoring in the Fan Subassemblies; The air inflow area is variable.
  • Page 414 – Function of Fan Monitoring; Relay K1
  • Page 415 – Signaling Concept Example; The relay contacts are labeled as follows:; Status: All fans operating; Example of a Message Concept
  • Page 416 – The cable duct is used in installations outside the cabinet for; Front View of the Cable Duct; Front View of the Cable Channel; Shielding Clamps; cal Specifications; Dimensions W
  • Page 417 – Fuse
  • Page 418 – Electrical current can lead to personal injury.; Monitoring Function
  • Page 419 – Operator Controls and Indicators on the 24 VDC Fan Subassembly
  • Page 420 – Signaling Concept; The fuse is already installed on shipping from the factory.; Input voltage
  • Page 421 – In this Chapter; Included in the description are:; RS 485 Repeater in Ungrounded and Grounded Operation
  • Page 422 – Application and Characteristics; What is an RS 485 Repeater?; You need an RS 485 repeater if:; Table 10-1 Maximum Cable Length of a Segment; Rules; If you configure the bus with RS 485 repeaters:; Table 10-2 Maximum Cable Length between Two RS 485 Repeaters; Baud Rate
  • Page 423 – Appearance of the RS 485 Repeater; Repeater Design
  • Page 424 – RS 485 Repeater in Ungrounded and Grounded; Grounded or Ungrounded; Grounded Operation of the RS 485 Repeater
  • Page 426 – Amplification of the Bus Signals; Technical Specifications of the RS 485 Repeater; View; Data line B
  • Page 427 – Block Diagram of the RS 485 Repeater; Signals are amplified; Segment 1
  • Page 429 – This chapter describes the CPUs of the M7-400 automation computer:; Performance Features
  • Page 432 – Function Elements; Front view; Front and Rear View of a CPU 486-3 and CPU 488-3 without Covering Flap
  • Page 433 – CPU Elements; Element; Status and fault LEDs
  • Page 434 – Status and Fault LEDs; The CPU 486-3 and CPU 488-3 have the following status and fault LEDs:
  • Page 435 – Meaning of the Status and Fault LEDs
  • Page 436 – Memory Cards; Memory Card
  • Page 437 – Mode Selector Switch; The mode selector switch of the CPUs is a keyswitch.; Mode Selector Switch; Positions of the Mode Selector Switch; Table 11-5 Positions of the Mode Selector Switch; Position of; RUN
  • Page 438 – STOP; Activating MRES; Turn the mode selector switch to the STOP position.
  • Page 439 – Submodule Receptacles for Interface Submodules; Submodule Receptacle Definition
  • Page 440 – Numbering on the Submodule Receptacles; Slot; Submodule Covers; Unused submodule receptacles are protected by submodule covers.
  • Page 441 – Memory Submodules Suitable for the Main Memory; Table 11-6 Main Memory Expansion Possibilities; Submodules; DRAM memory submodules can be damaged.; Inserting the Memory Submodules
  • Page 442 – Expansion Socket
  • Page 443 – You can connect the following at the MPI:; Connectors
  • Page 444 – The BIOS Setup; Overview; If you want to make settings in the BIOS setup, you can do so:; Remote Setup; In the HyperTerminal window, select the menu command “File > New
  • Page 445 – BIOS Power Up; Power Up without Error Message; POST Window for a CPU 488-3; Power Up with Warnings; The battery power is missing
  • Page 446 – Power Up with Error Message; If one of the following errors occurs:; Behavior in the Event of Serious Errors; No memory plugged in.; Warm Restart; Warm Restart Window for a CPU
  • Page 447 – BIOS Hot Keys; Table 11-7 BIOS Hot Keys with German and English Key Assignments; English Key Assignments; Warm restart of the module
  • Page 448 – Operator Inputs in the BIOS Setup; Definition of the Setup Fields
  • Page 449 – Key Control within the Setup Menu; with
  • Page 450 – Context-Sensitive Help Window; sets the minimum value of the window.; sets the maximum value of the window.
  • Page 451 – Opening and Exiting the BIOS Setup; Opening the Setup Menu; Setup Menu
  • Page 452 – Exiting the BIOS Setup; Figure 11-10 “Setup Exit” Dialog Box; Here you have the following choices:; Setup Page “User Help”; Opening the Setup Page; Figure 11-11 “User Help” Setup Page
  • Page 453 – This setup page contains notes that help you to use the Setup menu.; OK Button; Activating this button returns to the Setup menu.; Setup Page “IF modules”; Figure 11-12 “IF Modules” Setup Page; What is the Purpose of the Setup Page?
  • Page 454 – Accepting Edited Values; Any changed values are only saved when you confirm them with the; key or; Select Submodule Number; for the submodule receptacle
  • Page 455 – Interrupt Source; DMA Request
  • Page 456 – value. When you have entered it, confirm by pressing the; key or the key; , so that it is accepted. The configuration value shown; SIG Source
  • Page 457 – Setup Page “Timeout Function”; Figure 11-13 Setup Page “Timeout Function”; Timeout mode offers you the following possible selections:; Disabled; Delay Time
  • Page 458 – CANCEL Button; Setup Page “Security”; Figure 11-14 “Security” Setup Page
  • Page 459 – Password
  • Page 460 – Setup Page “Date and Time”; pressing the
  • Page 461 – “Hard Disk” Setup Page
  • Page 462 – Translation Mode; In Translation Mode you have four possible settings:; Block Mode; Sets a faster Programmed Input Output mode.
  • Page 463 – Setup Page “Floppy/Card”; At the first power up or after the; key has been pressed during booting, the
  • Page 464 – Setup Page “Boot Options”; Figure 11-18 “Boot Options” Setup Page; Drive C represents the hard disk drive.
  • Page 466 – Setup Page “System”; Figure 11-19 “System” Setup Page; System Cache offers you the following possible selections:; Secondary Cache Size
  • Page 467 – System Cache; System ROM offers you the following possible selections:; Video ROM offers you the following possible selections:; Shadowed
  • Page 468 – Assignments; The main memory is assigned as follows in the M7-400:; Table 11-8 Main Memory Assignment; Address; User memory area; Keeping Memory Areas Free
  • Page 469 – Memory Areas for AT Cards; The area is only available if no memory card is present.; I/O Address Area for AT Adapter Modules; Except for the area 3 E0H to 3 E3H and
  • Page 470 – Interrupt Assignment; Interrupt
  • Page 472 – The following expansion modules are available:
  • Page 474 – Maximum Expansion with Expansion Modules
  • Page 475 – Permissible Combinations; Rules for the Combinations; Up to 3 EXM 478 expansion modules
  • Page 476 – EXM 478 Expansion Module
  • Page 477 – Addressing the EXM 478 Expansion Module; Addressing in the AT-compatible I/O address area; Addressing in the AT-Compatible I/O Address Area; The IF 962-VGA interface submodule
  • Page 478 – Numbering of the Submodule Receptacles
  • Page 480 – Division of Addresses in the M7-400-Specific I/O Address Area; address area is shown in Figure 12-6 using the FM 456-4 as an example.
  • Page 481 – Addresses Within an Expansion Module; Each expansion module occupies 256 bytes (100; Base Addresses of the Interface Submodules
  • Page 483 – Interrupt Assignments, Signal Switching EXM 478; If you enter the value “F0; Shared Interrupt
  • Page 484 – Technical Specifications of the EXM 478 Expansion Module; Technical Specifications of the EXM 478; Yes; Supply voltage
  • Page 485 – ATM 478 AT Adapter Module
  • Page 486 – Pin Assignments of the AT Module; Pin Assignments; bit data; ATM 478 AT Adapter Module, 98-Pin Standard Direct Connector
  • Page 488 – Table 12-5 Pin Assignments of the 98-Pin Standard Direct Connector; Pin; AT Expansion
  • Page 489 – Technical Specifications of the ATM 478 AT Adapter Module; Technical Specifications of the ATM 478; Supply of the AT Module; Calculation of Power Consumption
  • Page 490 – Example of Power Loss Calculation; Remark; Power losses of the AT module
  • Page 491 – Permissible Dimensions of AT Modules
  • Page 492 – MSM 478 Mass Storage Module; The MSM 478 mass storage module has the following function units:; System Integration BIOS Setup
  • Page 493 – LPT1 Parallel Port
  • Page 495 – Technical Specifications of the MSM 478 Mass Storage Module; Technical Specifications of the MSM 478; With Mass Storage Module MSM 478
  • Page 497 – Interface Submodules Overview
  • Page 498 – is reserved; Submodule ID
  • Page 499 – Interrupt Assignments; ISA interrupt number
  • Page 500 – Submodule IDs and Insertion Rules; Submodule IDs; Overview of the Submodule IDs for the Interface Submodules; Interface Submodule; Insertion Rules; Submodule Receptacle Numbers in the Following Modules
  • Page 501 – IF 962-VGA Interface Submodule
  • Page 502 – Socket X1 VGA Screen Connection; Socket X2 Keyboard Connection
  • Page 503 – Addressing; Interrupt Source of the Interface Submodule
  • Page 505 – Operating Modes
  • Page 506 – IF 962-COM Interface Submodule; What Can be Connected to the Ports?; All devices with an RS232 interface such as:
  • Page 508 – Addressing and Interrupts; Addressing the COM Ports in the AT-Compatible Address Area; Automatically configured by the BIOS and; Example of Setting an AT-Compatible I/O Address; In the following example, the I/O addresses 03F8
  • Page 509 – Configuration Register
  • Page 510 – Addressing Type COM b/a; Addressing only possible in the reserved I/O address area; COM Ports; in accordance with component specification 16C552.; Data Formats
  • Page 511 – Interrupt Request; Default settings in the BIOS are: IRQ 4 for COM1 and IRQ3 for COM2.; The IF 962-COM interface submodule has the submodule ID 41
  • Page 512 – IF 962-LPT Interface Submodule
  • Page 513 – X1 Socket
  • Page 514 – Addressing the LPT Ports; to 3BE; must not be set for the IP
  • Page 515 – Offset; Configuration register
  • Page 516 – Default Settings in the BIOS; Port; With mass storage module MSM 478
  • Page 517 – Addressing Type; Parallel Port; The interface submodule supplies an interrupt request (IRQa).; The IF 962-LPT interface submodule has the submodule ID 44
  • Page 519 – inputs, isolated in groups of 2; IF 961-DIO Interface Submodule
  • Page 520 – Figure 13-6 shows the pin assignments of the submodule.; NC
  • Page 521 – Terminal connection diagram
  • Page 522 – The I/O address is the sum of the base address and the offset address.; Digital Input Function
  • Page 523 – Digital Output Function
  • Page 524 – Interrupt Register
  • Page 525 – Selection Register Rising Edge
  • Page 526 – Mode Register; Tables 13-36 and 13-37 give an overview of the mode register.; Offset Address for the Mode Register; Offset Address; Mode register; Input delay; Reset Status; The IF 961-DIO interface submodule has the submodule ID 02
  • Page 529 – analog inputs, each as voltage and current input; IF 961-AIO Interface Submodule
  • Page 530 – Pin Assignments and Terminal Connection Diagram; Use only shielded cables for connecting the inputs and outputs.
  • Page 531 – Meaning of Signals; Signal; Circuit Block Diagram
  • Page 532 – Grounding for the Analog Inputs; If the valid Common Mode area (V; ) cannot be retained, the analog inputs must; Grounding for the Analog Outputs
  • Page 533 – Connecting Measured Value Sensors to Analog Inputs; Unswitched Channels
  • Page 534 – Isolated Measured Value Sensors; Ensure that the V; (common mode voltage) does not exceed the permissible; Ground bus; Figure 13-13 Connection of Isolated Measured Value Sensors
  • Page 535 – Non-Isolated Measured Value Sensors
  • Page 536 – Four-wire transducers have a separate supply voltage.; transducer
  • Page 538 – Abbreviations Used; Analog output current; Connecting Loads to the Current Output; The following figure shows wiring on one channel as an example.; QI
  • Page 539 – Connecting Loads to the Voltage Output; QV
  • Page 540 – Conversion Time and Cycle Time of the Analog Input Channels; Conversion time channel 0
  • Page 541 – Figure 13-23 shows the response time of the analog output channels.; = New digitized output value available
  • Page 542 – Starting Up the IF 961-AIO Interface Submodule; Electrical Installation; You must connect the ground terminal (M and S; Leave unswitched output channels open.
  • Page 543 – Analog Output Function; Meaning of the Data Bits in the Analog Output Function (IF 961-AIO); Status After Switching On; Both output channels contain the value “0”.
  • Page 544 – Analog Input Function; Meaning of the Input Bits in the Analog Input Function (IF 961-AIO)
  • Page 545 – Meaning of the Control Bits in the Analog Input Function (IF 961-AIO); (offset address “0A
  • Page 546 – Cyclic Conversion of the ADC Channels; Set the AC bit in control register 1 to “1” (offset address “08
  • Page 547 – Voltage and Current Measuring Ranges; The voltage measuring range; Overflow
  • Page 548 – Voltage and Current Output Ranges; Table 13-44 contains the representation of
  • Page 549 – Diagnostics, Interrupts, and Submodule ID; Diagnostic and Hardware Interrupts; The IF 961-DIO interface submodule has the submodule ID 01
  • Page 550 – Analog Value Generation for the Inputs
  • Page 552 – Connection with RS422 or 24 V signals
  • Page 553 – What Can the IF961-CT1 Interface Submodule Do?; Endless count; Comparison Values; The IF 961-CT1 interface submodule has two gate functions:
  • Page 554 – Interrupts; Missing or incorrect counter module parameters
  • Page 555 – The IF 961-CT1 interface submodule has the submodule ID 03
  • Page 557 – The system can be expanded to 125 stations.
  • Page 558 – Additional Front Cover; Technical overview Distributed I/O in SIMATIC S7 and M7
  • Page 559 – X1 Connector; What Can be Connected to the Interface Submodule?; Devices with PROFIBUS can be connected, such as the following:
  • Page 560 – Intermediate Memory; bis FF FF FF; to C 7F FF; The IF 964-DP interface submodule has the submodule ID 8C
  • Page 563 – Parameter Sets for Signal Modules
  • Page 564 – How to Assign the Parameters for Signal Modules in; Parameter Assignment in the User Program; You have already assigned parameters to the modules in STEP 7.; Parameters Stored in Data Records; The signal module parameters are stored in data records 0 and 1.; Modifiable Parameters; SFCs for assigning Parameters to Signal Modules; Identifier
  • Page 565 – Description of the Parameters; in the online help of STEP 7.; Further References
  • Page 566 – You will see which parameters you can modify from the list:; Structure of Data Record 1; You enable a parameter by setting the corresponding bit to “1”.
  • Page 567 – Hardware interrupt
  • Page 569 – Which parameters you can change with STEP 7 and
  • Page 570 – Substitute value
  • Page 573 – Diagnostic interrupt enable
  • Page 575 – Diagnostic Data of the Signal Modules; Structure and Contents of Diagnostic Data Bytes 0 and 1
  • Page 576 – Evaluating the Diagnostic Data of the Signal Modules; In This Appendix
  • Page 577 – Structure and Contents of; Module Types; Code
  • Page 578 – Diagnostic Data of the Digital Input Modules; Operating status 0: RUN
  • Page 581 – Configuring/parameter assignment error
  • Page 582 – Diagnostic Data of the Digital Output Modules
  • Page 588 – Diagnostic Data of the Analog Input Modules
  • Page 595 – Spare Parts and Accessories; For Racks
  • Page 596 – For IMs
  • Page 597 – Cables; Memory Submodules for M7-400; Product; In the CPUs the memory submodules must always be used in pairs.; Spare Parts for M7-400 Modules
  • Page 599 – In this appendix, we explain; Electrostatic Charging of Persons
  • Page 600 – Guidelines for Handling Electrostatic Sensitive Devices (ESD); Definition
  • Page 601 – Charging; Voltage in kV
  • Page 602 – General Protective Measures Against Electrostatic; Ensure Sufficient Grounding
  • Page 603 – List of Abbreviations; Abbreviation
  • Page 607 – Glossary; The backup battery ensures that the
  • Page 608 – A physical connection between the bus nodes and the bus cable.
  • Page 614 – organization block assigned to it is processed.
  • Page 615 – Interrupt, diagnostic
  • Page 616 – Local data; Local data are data assigned to a; Logic block; When they are in possession of access rights on the; Measuring principle, instantaneous value encoding
  • Page 618 – Organization block
  • Page 619 – Priority class; organization blocks in which the user can; Process image; A programmable controller
  • Page 620 – process input image is read in and the STEP 7 user program
  • Page 624 – mode selector or following power-on or by
  • Page 626 – Warm restart; The working memory is a
  • Page 627 – Index; Analog input modules
  • Page 632 – Hardware interrupt enable, digital input
  • Page 636 – Power supply module
  • Page 638 – Technical specifications
Loading the manual

Preface, Contents

General Technical Specifications

1

Racks

2

Power Supply Modules

3

Digital Modules

4

Analog Modules

5

Interface Modules

6

IM 463-2

7

PROFIBUS DP Master Interface
IM 467/IM 467 FO

8

Cable Duct and Fan
Subassemblies

9

RS 485 Repeater

10

CPUs for M7-400

11

M7-400 Expansions

12

Interface Submodules

13

Appendices

LEERE

Parameter Sets for
Signal Modules

A

Diagnostic Data of the
Signal Modules

B

Spare Parts and Accessories

C

Guidelines for Handling Electro-
static Sensitive Devices (ESD)

D

List of Abbreviations

E

Glossary, Index

S7-400, M7-400 Programmable
Controllers
Module Specifications

Reference Manual

SIMATIC

This manual is part of the documentation
package with the order number:
6ES7498-8AA03-8BA0

Edition 09/2003

A5E00069467-07

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Summary

Page 2 - Safety Guidelines

! Danger indicates that death, severe personal injury or substantial property damage will result if proper precau-tions are not taken. ! Warning indicates that death, severe personal injury or substantial property damage can result if properprecautions are not taken. ! Caution indicates that minor p...

Page 3 - iii; Preface; Purpose of the Manual

iii S7-400, M7-400 Programmable Controllers Module SpecificationsA5E00069467-07 Preface Purpose of the Manual The manual contains reference information on operator actions, descriptions offunctions and technical specifications of the central processing units, power supplymodules and interface module...

Page 4 - Changes Compared to the Previous Version; The SIMATIC S7-400 product range has the following certificates:; CE Labeling; EC electromagnetic compatibility directive 89/336/EEC; Standards; This manual forms part of the S7-400 and M7-400 documentation.

Preface iv S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07 Changes Compared to the Previous Version Since the previous version of the “Module Specifications” reference manual, thefollowing changes have been made: • The descriptions of the CPU and the CPU relevant product...

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