Page 2 - IMPORTANT SAFETY NOTICE; WARNING; racks and plastic peripherals such as baskets and lids.
IMPORTANT SAFETY NOTICE Following the repair by a non-authorized service provider self-repair or non-professional repair of the product Samsung is not liable for any damage to the product any injury or any other product safety issue caused by any attempt to repair the product which does not carefull...
Page 3 - Tools For Removal And Reassembly _ 3; TOOLS FOR REMOVAL AND REASSEMBLY; Tool image; Preparation for parts replacement; Pull out the unit from the sink and lay it on the floor.
Tools For Removal And Reassembly _ 3 1. TOOLS FOR REMOVAL AND REASSEMBLY Tool image No. Tool Type Remarks ① Adjustable Wrench ② Open-end Wrench 1-7/16” ③ Vice Pliers ④ Others (screwdriver, nipper, long nose pliers) Common tools for servicing Screwdriver – Phillip, Flat, Torx T15 ⑤ Ear clamping tool ...
Page 4 - _ Standard Disassembly Drawings; STANDARD DISASSEMBLY DRAWINGS; Caution; - Make sure to remove all items include baskets inside dishwasher.
4 _ Standard Disassembly Drawings 2. STANDARD DISASSEMBLY DRAWINGS 2-1. PRECAUTION Caution Before servicing, - Make sure to remove all items include baskets inside dishwasher. - Drain the water in the dishwasher and disconnect the power supply. - Lock the water faucet that is connected with inlet ho...
Page 5 - Disassembly and Reassembly _ 5; Part; CAP CASE; Warning; Be sure to remove the power plug before servicing.; NOTE
Disassembly and Reassembly _ 5 2-2. CAP CASE BRAKE / GASKET BRAKE - Cap Case Brake : DD81-02725A / SVC-CAP CASE BRAKE- Gasket Brake : DD81-02726A / SVC-GASKET-BRAKE Part Figure Description CAP CASE BRAKE / GASKET BRAKE A B [DISASSEMBLY] 1. Remove 3 screws that connect left SIDE PANEL to front side o...
Page 6 - _ Disassembly and Reassembly
6 _ Disassembly and Reassembly Part Figure Description CAP CASE BRAKE / GASKET BRAKE 4. Take off the left SIDE PANEL. Warning Do not do this work without safety gloves. It may cause injury from sharp edges. 5. Take off the CAP CASE BRAKE by rotating to counter-clockwise direction with long-nose plie...
Page 7 - Disassembly and Reassembly _ 7; Right refer to the section of ‘CAP CASE BRAKE /; Remove the wire connector of the Sub PBA.
Disassembly and Reassembly _ 7 2-3. DOOR HINGE - Door Hinge : DD82-01675A, DD82-01676A / SVC ASSY-HINGE-RIGHT, SVC ASSY-HINGE-LEFT (except DW60CG5**I**) Part Figure Description DOOR HINGE (except DW60CG5**I**) B A [DISASSEMBLY] * PREPARATION: Remove the SIDE PANEL Left & Right refer to the secti...
Page 8 - _ Disassembly and Reassembly; Remove 2 terminals that connected to; Pay attention to hook of terminals.; Pay attention to DOOR drop after removing the; Push both ribs of GUIDE HINGE to pull out the DOOR.; Do not do this work without safety gloves. It may
8 _ Disassembly and Reassembly Part Figure Description DOOR HINGE (except DW60CG5**I**) Hook Hook 4. Remove 2 terminals that connected to DETERGENT DISPENSER, and 1 ground wire that connected to BRACKET DOOR FRAME. Warning Be sure to remove the power plug before servicing. Caution Pay attention to h...
Page 9 - Disassembly and Reassembly _ 9; DOOR INNER assembly to the direction of about 15 ̊.
Disassembly and Reassembly _ 9 Part Figure Description DOOR HINGE (except DW60CG5**I**) About 15˚ DOOR INNER assembly 7. Do same work at the opposite side, and pull out the DOOR INNER assembly to the direction of about 15˚. Warning Do not do this work without safety gloves. It may cause injury from ...
Page 10 - 0 _ Disassembly and Reassembly; Make sure the Wire harness is not getting stuck in
10 _ Disassembly and Reassembly Part Figure Description DOOR HINGE (except DW60CG5**I**) [ASSEMBLY] 1. Assemble the DOOR HINGE assembly and BRACKET DOOR FRAME with machine screws. - Screws for DOOR HINGE assembly: DD81-02764A / 4 pcs - Screws for BRACKET DOOR FRAME: DD81-02728A / 2 pcs Warning Do no...
Page 11 - Disassembly and Reassembly _ 11; Connect the wire harness to the Sub PBA.; Fasten the 6 screws to fix the DOOR OUTER.; Use the Torx® T15 screw driver.
Disassembly and Reassembly _ 11 Part Figure Description DOOR HINGE (except DW60CG5**I**) DW60CG5**F** / DW60CG5**U** / DW60CG5**S** DW60CG5**B** / DW60CG5**I** 5. Connect the wire harness to the Sub PBA. Caution Make sure the Wire harness is not getting stuck in other parts. B A 6. Fix the 8 screws ...
Page 12 - 2 _ Disassembly and Reassembly; CONTROL PANEL, WIRE HARNESS and SIDE; Make sure to use a strong enough pin to endure; Be careful not to dent the DOOR INNER during
12 _ Disassembly and Reassembly - Door Hinge : DD82-01907A, DD82-01908A / SVC ASSY-HINGE-LEFT, RIGHT (DW60CG5**I**) Part Figure Description DOOR HINGE (DW60CG5**I**) [DISASSEMBLY] * PREPARATION: Disassemble DOOR OUTER, CONTROL PANEL, WIRE HARNESS and SIDE PANEL. 1. Open the door about 45˚. Warning B...
Page 13 - Disassembly and Reassembly _ 13; Remove the ASSY HINGE from the DOOR SPRING.; DOOR HINGE will be serviced with DOOR INNER
Disassembly and Reassembly _ 13 Part Figure Description DOOR INNER/ DOOR HINGE (DW60CG5**I**) 4. Remove the stopper carefully. Warning Do not do this work without safety gloves. It may cause injury from sharp edges. DOOR HINGE left DOOR HINGE right 5. Remove the ASSY HINGE from the DOOR SPRING. Warn...
Page 14 - 4 _ Disassembly and Reassembly; Pull the spring enough, and insert a pin to fix the; Hang the DOOR HINGE to the hole of the spring.
14 _ Disassembly and Reassembly Part Figure Description DOOR INNER/ DOOR HINGE (DW60CG5**I**) [ASSEMBLY] 1. Pull the spring enough, and insert a pin to fix the door spring. Caution Make sure to use a strong enough pin to endure the spring force. Warning Be careful not to pop out the spring. It may c...
Page 15 - Disassembly and Reassembly _ 15; After servicing DOOR INNER assembly, assemble
Disassembly and Reassembly _ 15 Part Figure Description DOOR INNER/ DOOR HINGE (DW60CG5**I**) 4. Fasten the 2 screws(at each side / Total 4 pcs) to fix DOOR INNER. Caution Be careful not to dent the DOOR INNER during assembly. 5. Remove the pin. NOTE : After servicing DOOR INNER assembly, assemble W...
Page 16 - 6 _ Disassembly and Reassembly; Remove the HOLDER ROPE DOOR from the; Be careful to avoid injury from the DOOR drop; Rotate the HOLDER HINGE to release from hook.
16 _ Disassembly and Reassembly 2-4. HOLDER HINGE - Holder Hinge : DD81-02763A / SVC-HOLDER HINGE (except DW60CG5**I**) Part Figure Description HOLDER HINGE [DISASSEMBLY] * PREPARATION: Disassemble SIDE PANEL left & right. 1. Remove the HOLDER ROPE DOOR from the DOOR HINGE left & right with ...
Page 17 - Disassembly and Reassembly _ 17; Be careful to touch the BRACKET SEAL TUB after; Pay attention to the direction of seal. If it is
Disassembly and Reassembly _ 17 2-5. SEAL TUB PACKING - Seal Tub Packing : DD81-02770A / SVC-SEAL TUB PACKING Part Figure Description SEAL TUB PACKING Seal tub packing Bracket seal tub [DISASSEMBLY] 1. Remove the old seal from the BRACKET SEAL TUB. Warning Be sure to remove the power plug before ser...
Page 18 - 8 _ Disassembly and Reassembly; Press the seal from the top corner toward remaining; Pay attention to assemble not to deform the seal
18 _ Disassembly and Reassembly Part Figure Description SEAL TUB PACKING About 3~4 cm 3. Put Seal in the left & right side of the bottom. NOTE : The folded seal is about 3~4 cm long. 4. Press the seal from the top corner toward remaining side. Caution Pay attention to assemble not to deform the ...
Page 19 - Disassembly and Reassembly _ 19; Turn the COARSE FILTER counter-clockwise to; Make sure to reassemble to the correct location.
Disassembly and Reassembly _ 19 2-6. ROTOR LOWER / ASSY DUCT NOZZLE - Rotor Lower : DD81-01847A / SVC-NOZZLE LOWER- Assy Duct Nozzle : DD82-01501A / SVC ASSY-DUCT NOZZLE Part Figure Description ROTOR LOWER / ASSY DUCT NOZZLE Rotor lower [DISASSEMBLY] 1. Open the dishwasher's door, and remove the ROT...
Page 20 - 0 _ Disassembly and Reassembly; Fit the HOLDER ROTOR LOWER on the SUMP.; Assemble the ASSY DUCT NOZZLE to hooks and
20 _ Disassembly and Reassembly Part Figure Description ROTOR LOWER / ASSY DUCT NOZZLE Sump Guide of Holder Bottom of Holder Rib [ASSEMBLY] 1. Fit the HOLDER ROTOR LOWER on the SUMP. Caution Pay attention to assemble the HOLDER ROTOR LOWER correctly. There’re risks of leakage or poor performance whe...
Page 21 - Disassembly and Reassembly _ 21; Fasten 2 screws to fit the ASSY DUCT NOZZLE.
Disassembly and Reassembly _ 21 Part Figure Description ROTOR LOWER / ASSY DUCT NOZZLE 3. Fasten 2 screws to fit the ASSY DUCT NOZZLE. - Screws: DD81-02718A / 2 pcs 4. Fit the ROTOR LOWER onto the HOLDER ROTOR LOWER.
Page 22 - 2 _ Disassembly and Reassembly; Be careful not to break the hooks.; Make sure to fit the hook to the correct location of
22 _ Disassembly and Reassembly 2-7. ASSY ROTOR MIDDLE - Assy Rotor Middle : DD82-01894A / SVC ASSY-ROTOR MIDDLE Part Figure Description ASSY ROTOR MIDDLE [DISASSEMBLY] 1. Open the dishwasher’s DOOR, and take off the BASKET MIDDLE. 2. Release 2 hooks to take off ASSY ROTOR MIDDLE from the BASKET MID...
Page 23 - Disassembly and Reassembly _ 23; Turn the COARSE FILTER counter-clockwise to; Reassembly is the reverse order of disassembly.; Make sure the COARSE FILTER is closed securely.
Disassembly and Reassembly _ 23 2-8. COARSE FILTER / FINE FILTER / MICRO FILTER - Coarse Filter : DD81-02452A / SVC-FILTER COARSE- Fine Filter : DD81-02454A / SVC-FILTER FINE- Micro Filter : DD81-02453A / SVC-FILTER MICRO Part Figure Description COARSE FILTER / FINE FILTER / MICRO FILTER [DISASSEMBL...
Page 24 - 4 _ Disassembly and Reassembly; Open the dishwasher’s DOOR, and take off the; Please refer to the section of ‘ASSY ROTOR; Release the 4 hooks of the ASSY ADJUSTER
24 _ Disassembly and Reassembly 2-9. BASKET MIDDLE - Basket Middle : DD82-02132A Part Figure Description BASKET MIDDLE [DISASSEMBLY] 1. Open the dishwasher’s DOOR, and take off the BASKET MIDDLE. NOTE : Please refer to the section of ‘ASSY ROTOR MIDDLE’ for disassembly of rotor middle. ASSY BRACKET ...
Page 25 - Disassembly and Reassembly _ 25; Release 2 screws to take off HANDLE BASKET.; Release the 2 HOLDER TINE-UP hooks and
Disassembly and Reassembly _ 25 Part Figure Description BASKET MIDDLE 3. Release 2 screws to take off HANDLE BASKET. - Screws: DD81-01330A 2 pcs. WARNING Do not do this work without safety gloves. It may cause injury from sharp edges. CAUTION Be careful not to break the hooks. WIRE FOLDING HOLDER TI...
Page 26 - 6 _ Disassembly and Reassembly
26 _ Disassembly and Reassembly Part Figure Description BASKET MIDDLE GUIDE BUTTON HOLDER GUIDE TINE 5. Release the 4 hooks of HOLDER GUIDE TINE and separate it from the BASKET MIDDLE. 6. Push the GUIDE BUTTON to separate it from the HOLDER GUIDE TINE. WARNING Do not do this work without safety glov...
Page 27 - Disassembly and Reassembly _ 27
Disassembly and Reassembly _ 27 2-10. BASKET LOWER - Basket Lower : DD82-02147A / SVC ASSY-BASKET LOWER Part Figure Description BASKET LOWER [DISASSEMBLY] 1. Open the dishwasher’s DOOR, and take off the BASKET LOWER. 2. Remove the HANDLE BASKET by lifting the 2 RIB. 3. Release hooks to remove the RO...
Page 28 - 8 _ Disassembly and Reassembly; Do not force the removal of the basket.It can cause
28 _ Disassembly and Reassembly 2-11. BASKET 3RD - Basket 3RD : DD82-01893B / SVC ASSY-BASKET 3RD (DW60A609*) Part Figure Description BASKET 3RD [DISASSEMBLY] 1. Open the dishwasher’s door, and take off the BASKET 3rd from the RAIL BASKET. 2. When you take off the BASKET 3rd, pull it towards the fro...
Page 29 - Disassembly and Reassembly _ 29; Remove the HOLDER RAIL REAR by pulling back; Fit the RAIL BASKET on the ROLLER RAIL.; Assemble the HOLDER RAIL REAR to the RAIL
Disassembly and Reassembly _ 29 2-12. RAIL BASKET / HOLDER RAIL REAR - Rail Basket : DD81-02766A, DD81-02767A / SVC-RAIL MID-LEFT, RIGHT DD81-02958A, DD81-02959A / SVC-RAIL 3RD-LEFT, RIGHT (DW60A609*) - Holder Rail Rear : DD81-02768A / SVC-HOLDER-RAIL MIDDLE REAR DD81-02960A / SVC-HOLDER-RAIL 3RD RE...
Page 30 - 0 _ Checkpoints After Finishing A Service; CHECKPOINTS AFTER FINISHING A SERVICE; unlocked when the dishwasher stops.
30 _ Checkpoints After Finishing A Service 3. CHECKPOINTS AFTER FINISHING A SERVICE 1. Check the safety device Check the operation of the door lock switch. Make sure that it is locked while the dishwasher is running and that it is unlocked when the dishwasher stops. 2. Use authenticated parts only I...
Page 31 - Asia
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