Page 2 - TABLE OF CONTENTS
Page 2 Table Of Contents ........................................................... 2Rules For Safe Operation ............................................ 3-6 Specific Safety Rules For Your Table Saw .................. 6 Glossary Of Terms For Woodworking .......................... 7 Unpacking And C...
Page 3 - IMPORTANT; RULES FOR SAFE OPERATION
Page 3 The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and theexplanations with them, deserve your careful attention and understanding. The safety warnings do not bythemselves eliminate any danger. The instructions or warnings they give are not sub...
Page 4 - RULES FOR SAFE OPERATION (; Continued; READ ALL INSTRUCTIONS
Page 4 RULES FOR SAFE OPERATION ( Continued ) Safety is a combination of common sense, staying alert, andknowing how your table saw works. Read this manual tounderstand this saw. READ ALL INSTRUCTIONS 1. KNOW YOUR POWER TOOL. Read the operator's manual carefully. Learn the saw's applications andlimi...
Page 6 - SPECIFIC SAFETY RULES FOR THE
Page 6 1. ALWAYS USE BLADE GUARD, RIVING KNIFE, AND ANTI-KICKBACK PAWLS on all "through-sawing" op-erations. Through-sawing operations are those in whichthe blade cuts completely through the workpiece as inripping or crosscutting. Keep the blade guard down, theanti-kickback pawls down, and t...
Page 7 - GLOSSARY OF TERMS FOR WOODWORKING
Page 7 GLOSSARY OF TERMS FOR WOODWORKING Anti-Kickback Pawls (Fingers) Device which, when properly installed and maintained, isdesigned to stop the workpiece from being kicked backtoward the front of the saw during a ripping operation. Arbor The shaft on which a blade or cutting tool is mounted. Bev...
Page 8 - TOOLS NEEDED; UNPACKING AND CHECKING CONTENTS
Page 8 I f a n y p a r t s a r e m i s s i n g , d o n o t a t t e m p t t o a s s e m b l e t h et a b l e s a w , p l u g i n t h e p o w e r c o r d , o r t u r n t h e s w i t c h o nu n t i l t h e m i s s i n g p a r t s a r e o b t a i n e d a n d a r e i n s t a l l e dc o r r e c t l y . C ...
Page 9 - LIST OF LOOSE PARTS FOR TABLE SAW
Page 9 1 2 3 4 5 6 9 10 12 13 14 18 17 16 15 11 7 8 UNPACKING AND CHECKING CONTENTS LIST OF LOOSE PARTS FOR TABLE SAW Figure 3: Loose Parts KeyNo. Description Quan. 1 Rip Scale Indicator .......................................... 1 2 Screw ...............................................................
Page 10 - FEATURES; GETTING TO KNOW YOUR SAW
Page 10 FEATURES GETTING TO KNOW YOUR SAW Your saw is designed to perform as a versatile, accurate,precision cutting tool that is easy to operate. It is equipped with the following features for convenience,ease of use, and high-quality performance: • a combination saw blade • a bevel indicator to se...
Page 11 - A. OPERATING COMPONENTS
Page 11 FEATURES WARNING: Although some of the illustrations in this manual areshown with the blade guard removed for clarity, do notoperate the saw without the blade guard unless specificallyinstructed to do so. A. OPERATING COMPONENTS The upper portion of the blade projects up through the table,su...
Page 13 - ASSEMBLY; TO INSTALL FRONT AND BACK RAILS
Page 13 Figure 9: Rear Rail Figure 8: Front Rail ASSEMBLY WARNING: Do not connect to power supply until assembly is complete.Failure to comply could result in accidental starting andpossible serious injury. SEE FIGURE 3 ON PAGE 9 FOR DESCRIPTIONS AND REFERENCES TO LOOSE PARTS Figure 7: Loose Parts F...
Page 14 - TO INSTALL MITER TABLE AND FENCE
Page 14 Figure 12: Rip Fence Installation Figure 11: Miter Fence Installation ASSEMBLY MITER TABLE BASE HOLE "A" LOCATOR PIN ADJUSTING CLAMP MITER FENCE HOLDER MITER FENCE MITER INDICATOR HOLE "B" REAR RAIL Figure 10: Miter Table Base Installation TABLE SLOT SCREW FRONT BLOCK MOUNTIN...
Page 15 - TO CHECK SAW BLADE INSTALLATION
Page 15 ASSEMBLY TO CHECK SAW BLADE INSTALLATION 1. To check the saw blade, first remove the three screwsholding the throat plate in place. Remove the throatplate. See Figure 13. 2. Make sure the bevel locking lever is securely pushed tothe left. Raise the blade arbor to its full height by turningth...
Page 16 - OPERATION; A. GENERAL INFORMATION; GROUNDING; TYPES OF CUTS
Page 16 OPERATION A. GENERAL INFORMATION GROUNDING The saw’s three-prong plug must be plugged into a matchingoutlet that is properly installed and grounded in accordancewith all local codes and ordinances. Improper connection ofthe equipment can result in electric shock. Check with anelectrician or ...
Page 17 - CUTTING TIPS
Page 17 OPERATION Miter cuts are made with the wood at any angle other than90 degrees. See Figures 19 and 38. (The wood is angled to the blade.) Miter cuts may tend to “creep” away from themiter fence during cutting. This can be controlled by holdingthe workpiece securely against the miter fence. Th...
Page 18 - B. SETTINGS AND ADJUSTMENTS; TO REMOVE THE BLADE
Page 18 Figure 24: Arbor and Washer OPERATION B. SETTINGS AND ADJUSTMENTS TO REMOVE THE BLADE Use the two wrenches supplied with the saw in this proce-dure to replace the blade. WARNING: Unplug your saw and make sure the blade guard assemblyis installed and working properly to avoid serious personal...
Page 21 - FEATHERB0ARD; HOW TO MOUNT A FEATHERBOARD
Page 21 OPERATION A simple push stick design is shown in figure 30. Rememberthat the stick must always be narrower than the workpiece toavoid risk of injury. FEATHERB0ARD A featherboard is a device used to help control the workpieceby guiding it securely against the table or fence. Featherboardsare ...
Page 22 - TO ADJUST THE BLADE DEPTH; TO SET THE SCALE TO THE BLADE
Page 22 OPERATION GULLET Figure 34: Setting the Scale Indicator FRONT RAIL Figure 32: Correct Blade Depth BEVEL INDICATOR BEVEL LOCKING LEVER RAIL CLAMP BLADE ADJUSTING HANDLE Figure 33: Angling the Blade 2 in. LOCKING HANDLE BLADE RIP FENCE 2 INCH MARK SCALE SCALE INDICATOR TO ADJUST THE BLADE DEPT...
Page 23 - TO LOCK MITER TABLE
Page 23 OPERATION Figure 37: Switch With Cover Figure 35: Locking the Miter Table MITER FENCE Figure 36: Making a Straight Cross Cut MITER TABLE BASE ADJUSTING CLAMP QUICK STOP TO LOCK IN OFF POSITION SLOTS FOR LOCKING MITER TABLE TO START TO STOP (A) TO STOP (B) SWITCH COVER SWITCH BUTTON MITER SLI...
Page 24 - TO MAKE A MITER CUT
Page 24 OPERATION NOTE: To prevent unauthorized use, lock your saw inthe OFF position with a padlock as shown in figure 37. 9. Let the blade build up to full speed before moving the miter table to feed the workpiece into the blade. 10. Hold the work firmly against the miter fence with both hands and...
Page 25 - TO MAKE A BEVEL CROSS CUT
Page 25 OPERATION TO MAKE A BEVEL CROSS CUT See Figure 40. It is recommended that you place the piece to be saved onthe left side of the blade and that you make a test cut on scrapwood. WARNING: Make sure the blade guard assembly is installed andworking properly to avoid serious personal injury. 1. ...
Page 26 - TO MAKE A LARGE PANEL CUT
Page 26 OPERATION TO MAKE A BEVEL RIP CUT (Continued) 5. Attach the rip fence over the front and rear rails on the left side and lock securely. Reset the scale to the bladeif needed. 6. Move the bevel locking lever to the right for Angle mode. Turn the blade adjustment handle until the bevel indicat...
Page 27 - TO MAKE DADO CUTS
Page 27 OPERATION TO MAKE DADO CUTS A dado is a non-through cut and typically refers to a channelcut, both with the grain and across the grain. An optionalAdjustable Dado (part number 4658718), Zero ClearanceThroat Plate (part number 4070333), and Dado Throat Plate(part number 4070330) are available...
Page 28 - MAINTENANCE; A. GENERAL MAINTENANCE; TO SET BLADE AT 0 OR 45 DEGREES
Page 28 MAINTENANCE A. GENERAL MAINTENANCE WARNING: Always begin by disconnecting the power supply. 1. Periodically check all clamps, nuts, bolts, screws, andbelts for tightness and condition. Make sure the throatplate is in good condition and in position. 2. Check the blade guard assembly. 3. To ma...
Page 29 - TO ADJUST THE BEVEL LOCKING LEVER
Page 29 MAINTENANCE TO ADJUST THE BEVEL LOCKING LEVER The bevel locking lever may work loose and require adjusting.To adjust it, use the following steps. 1. Push the lever full left to the locked position. 2. Remove the screw on the blade adjusting handle. Youwill need a 3/16 in. allen wrench for th...
Page 30 - TO ALIGN THE MITER LOCKING CLAMPS
Page 30 MAINTENANCE TO ALIGN THE MITER LOCKING CLAMPS See Figure 47. WARNING: Unplug the saw to prevent accidental starting. The miter locking clamps are preset at the factory but mayrequire adjusting after extended use or if damage occurs inshipping. Adjust them with the following steps: 1. Loosen ...
Page 31 - NOTE: Follow the general rule of measuring twice and cutting once.
Page 31 SLIDING MITER TABLE ASSEMBLY Checks and Adjustments The sliding miter table assembly has been pre-set at the factory to be parallel to the blade.However, misalignment during shipping or requirements for very precise and accurate cuts mayrequire realignment. The square relationship between th...
Page 32 - TO CHECK MITER BASE PARALLELISM; SLIDING MITER TABLE ASSEMBLY
Page 32 CHECKING SLIDING MITER TABLEASSEMBLY TO CHECK MITER BASE PARALLELISM 1. Set saw up as if you were preparing to make a cut.Tighten rail clamps, miter locking clamps, adjustingclamp, etc. 2. Slide miter table (A) to the front of miter base (B) as faras it will go. Place a reference mark (C) ne...
Page 34 - TO ADJUST THE MITER FENCE
Page 34 SLIDING MITER TABLE ASSEMBLY Checks and Adjustments (Continued) WARNING: Begin by unplugging your saw. Failure to unplug sawcould result in accidental starting causing possible seriousinjury. TO ADJUST THE MITER FENCE 1. Set the miter fence (H) at 0 ° as shown in figure 52. Miter indicator (...
Page 35 - LUBRICATION; LOCKER BRACKET ASSEMBLY
Page 35 LUBRICATION This saw has been lubricated at the factory prior to shipment.Following extended use, you should inspect and lubricatethe following areas to assure smooth operation. LOCKER BRACKET ASSEMBLY See Figure 57. 1) Add dry lube between both bevel gears, the backup washers and the locker...
Page 36 - TROUBLESHOOTING; PROBLEM
Page 36 TROUBLESHOOTING PROBLEM CAUSE SOLUTION Excess vibration. Blade is out of balance. Replace blade. Blade is damaged. Replace blade. Saw is not mounted securely. Tighten all hardware. Work surface is uneven. Reposition on flat surface. Adjust legs of optional stand. Blade is warped Check Saw Bl...
Page 38 - ACCESSORIES; CAUTION; EXTENSION CORD CAUTION
Page 38 ACCESSORIES Following is a list of optional accessories for the BT3000 table saw. PART NO. DESCRIPTION PART NO. DESCRIPTION 4010300 Metal Work Stand 4050300 User Kit (Nuts and Bolts) 4010330 Work Stand Casters IDV28 28 Gal. Vacuum 4650300 36T 10 in. (254 mm) Standard Blade (Carbide Tipped) 4...
Page 39 - NOTES
Page 41 - SEE BACK PAGE FOR ORDERING INSTRUCTIONS.
Page 41 The model number will be found on the data plate attached to the right side panel of the cabinet, next to thesaw's on board receptacle. Always mention the model number in all correspondence regarding your TABLESAW or when ordering repair parts. 1 Motor Assembly. ................................
Page 48 - • SERVICE
OPERATOR'S MANUAL10 in. (254 mm) TABLE SAW / BT3000 972000-293 3-01 Printed in U.S.A. RYOBI TECHNOLOGIES INC 1428 Pearman Dairy Road Anderson SC 29625Post Office Box 1207 Anderson SC 29622-1207 Phone 1-800-525-2579 RYOBI TECHNOLOGIES INC P.O. Box 910 Cambridge, Ontario N1R 6K2 Phone 1-800-265-6778 •...
