Page 2 - CONTENTS
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 2 CONTENTS SAFETY WARNING .....................................................................
Page 3 - bold italics
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 3 SAFETY WARNING The purpose of these instructions is to provide sufficient information to a...
Page 4 - SPECIFICATIONS
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 4 SPECIFICATIONS Model 850330 850360 Max Water Supply Pressure With ECV 960 960 (kPa) Withou...
Page 5 - PREVENTATIVE MAINTENANCE; TO BE DONE BY QUALIFIED PERSONS; PRODUCT CHANGES
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 5 PREVENTATIVE MAINTENANCE TO BE DONE BY QUALIFIED PERSONS It is suggested for peak performa...
Page 6 - Gas Control
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 6 Gas Control In January 2001 a new generation Eurosit gas control was introduced to Stellar...
Page 7 - FOR YOUR SAFETY READ BEFORE LIGHTING; WARNING; BEFORE LIGHTING; WHAT TO DO IF YOU SMELL GAS; LIGHTING INSTRUCTIONS; STOP. READ THE SAFETY INFORMATION ABOVE.; WARNING: Keep your face clear of the combustion chamber opening; Failure to wait 5 minutes may result in a fire or; TO TURN OFF GAS TO APPLIANCE
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 7 LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING Gas water heaters are d...
Page 8 - COMPONENTS AND THEIR FUNCTION; in the sheath itself.; THERMOCOUPLE; chamber or flue lining.
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 8 COMPONENTS AND THEIR FUNCTION EUROSIT 630 GAS CONTROL The gas control is a multi functiona...
Page 10 - Discoloured water
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 10 Discoloured water 1. This may be the result of discoloured water entering from the cold w...
Page 11 - HIGH EFFICIENCY WATER HEATERS
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 11 HIGH EFFICIENCY WATER HEATERS When the water heater is first lit, or after a large usage ...
Page 12 - FAULT FINDING
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 12 FAULT FINDING Attempt to light the pilot Fault Diagnosis Sequence Refer to lighting instr...
Page 13 - FAULT FINDING – CHART 1
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 13 FAULT FINDING – CHART 1 Pilot Fault Is a spark generated at the pilot head when the piezo...
Page 14 - FAULT FINDING – CHART 1.1
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 14 FAULT FINDING – CHART 1.1 Pilot Fault Does the piezo make a loud click when pressed? Repl...
Page 15 - FAULT FINDING – CHART 1.2
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 15 FAULT FINDING – CHART 1.2 1.2 Pilot Fault Is there gas available at the water heater? Che...
Page 16 - FAULT FINDING – CHART 2
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 16 FAULT FINDING – CHART 2 Main Burner Fault 2 Is a pressure reading indicated? Fit manomete...
Page 17 - FAULT FINDING – TESTS 1-4
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 17 FAULT FINDING – TESTS 1-4 TEST 1 TEST 2 Using a multimeter set on the x1 resistance scale...
Page 18 - FAULT FINDING – TESTS 5-7
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 18 FAULT FINDING – TESTS 5-7 TEST 5 TEST 6 The gap between the pilot hood and electrode tip ...
Page 19 - FAULT FINDING – CHART 3
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 19 FAULT FINDING – CHART 3 Leaking Water Heater 3 Is the water leak intermittent? Leak is pr...
Page 20 - FAULT FINDING - CHART 4
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 20 FAULT FINDING - CHART 4 Insufficient Hot Water 4 Is the water heater of sufficient size f...
Page 21 - FAULT FINDING – CHART 5
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 21 FAULT FINDING – CHART 5 Water Too Hot 5 Is the T & PR valve continuously discharging ...
Page 23 - FAULT FINDING – CHART 6
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 23 FAULT FINDING – CHART 6 Noisy Water Heater 6 Is the noise only evident when the main burn...
Page 24 - FAULT FINDING – CHART 7; Intermittent Operation
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 24 FAULT FINDING – CHART 7 Intermittent Operation 7 Is the water heater installed against an...
Page 25 - COMPONENT REPLACEMENT; Gas Control And Burner Assembly Removal (Procedure 2); Isolate the gas supply.
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 25 COMPONENT REPLACEMENT Gas Control Only (Procedure 1) 1. Note the current setting on the g...
Page 26 - Do not
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 26 Pilot Assembly (Procedure 4) 1. Remove the gas control and burner assembly. (Refer to pro...
Page 27 - Isolate water supply at the stopcock.; Cleaning Or Replacing Flue Baffle (Procedure 8); Isolate gas supply at gas cock.
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 27 Anodes (Procedure 7) 1. Remove the access cover and turn gas control knob to pilot positi...
Page 29 - Item Description
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 29 REPLACEMENT PARTS LIST (MODELS MANUFACTURED UP TO 30/08/02) Item Description Part Number ...
Page 33 - BURNER EXPLODED VIEW
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 33 BURNER EXPLODED VIEW Natural Gas LP Gas REPLACEMENT PARTS LIST ITEM COMPONENT PART No ITE...
Page 35 - WARRANTY CONDITIONS
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 35 RHEEM WATER HEATER WARRANTY (EXCLUDING SOLAR) - (AUSTRALIA AND NEW ZEALAND ONLY) Rheem Au...
Page 36 - DOCUMENT REVISION HISTORY; Rheem Stellar; Revision; Service Instructions issued for 850 series Rheem Stellar
Stellar Service Instructions REV: D Date of Issue: 14/09/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. 36 DOCUMENT REVISION HISTORY Title: Rheem Stellar Document Number: TM009 Revision Details of...