Page 2 - FPI GAS INSERT; TO THE NEW OWNER; his FPI Mobile/Manufactured Home Listed appliance comes; INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE
2 U32-4 FPI Direct Vent Gas Insert FPI GAS INSERT Note: Oversize faceplate is 44" x 28" TO THE NEW OWNER Congratulations! You are the owner of a state-of-the-art Gas Insert by FPI. The FPI Gas Insert Series of hand crafted appliances has been designed to provide you with all the warmth and c...
Page 3 - TABLE OF CONTENTS; Hampton
3 U32-4 FPI Direct Vent Gas Insert TABLE OF CONTENTS FPI GAS INSERT OPERATING INSTRUCTIONS Operating Instructions ................................................ 26Lighting Procedure ...................................................... 26Shutdown Procedure ...........................................
Page 4 - SAFETY LABEL
4 U32-4 FPI Direct Vent Gas Insert SAFETY LABEL This is a copy of the labels that accompany each U32-4 Gas Insert. We have printed a copy of the contents here for your review. The safety label is located on a plate inside the base of the unit visible when the bottom louver is opened. NOTE: FPI units...
Page 5 - REQUIREMENTS; MA Code - CO Detector
5 U32-4 FPI Direct Vent Gas Insert REQUIREMENTS 5.08: Modifications to NFPA-54, Chapter 10 (2) Revise 10.8.3 by adding the following additional requirements: (a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for...
Page 6 - INSTALLATION; General Safety Information
6 U32-4 FPI Direct Vent Gas Insert IMPORTANT MESSAGE SAVE THESE INSTRUCTIONS The FPI Gas Insert must be installed in accordance with these instructions. Carefully read all the instructions in this manual fi rst. Consult the building authority having jurisdiction to determine the need for a permit pri...
Page 7 - Combustible Mantel Clearances
7 U32-4 FPI Direct Vent Gas Insert A B D E C MANUFACTURED MOBILE HOME ADDITIONAL REQUIREMENTS 1) Ensure that structural members are not cut or weakened during installation. 2) Ensure proper grounding using the #8 ground lug provided. 3) Appliance must be anchored to the fl oor with the supplied ancho...
Page 8 - FLUE LINER
8 U32-4 FPI Direct Vent Gas Insert VENTING THE APPLIANCE MUST NOT BE CONNECTED TO A CHIMNEY FLUE SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE. This appliance is designed to be attached to two 3" (76mm) co-linear aluminium fl ex running the full length of the chimney. The fl ue length must be a ...
Page 10 - LOG SET; The gas log kit contains the following:
10 U32-4 FPI Direct Vent Gas Insert 6) Place the Left Top Log D)02-46 on the pin on Log C)02-56 and on top of the cutout on Log A)02-43. 7) Place the notch in Center Log E)02-47 over Log B)02-45 and across the cutout on Log A)02-43. 8) Position notch in Front Right Log F)02-48 on Log E)02-47 and pus...
Page 13 - BAY LOUVERS; OPTIONAL BAY TRIM; Removing Bay Door; Bottom Louver
13 U32-4 FPI Direct Vent Gas Insert BAY LOUVERS 1) Install top louver by sliding the two bracket clips into the brackets located on top of the bay door. See below. The fi tted louver leaves a small gap between faceplate bottom and louver top. Note: If any maintenance etc. must be done in the fi rebox,...
Page 14 - THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER
14 U32-4 FPI Direct Vent Gas Insert INSTALLATION THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !! 1) Shut off the gas supply. 2) Remove the louvers (and bay door if it is installed). 3) Open the fl ush door and remove the door. 4) Remove the logs and em...
Page 15 - Installation of the DC Sparker:; Also check that the pilot and main
15 U32-4 FPI Direct Vent Gas Insert Installation of the DC Sparker: 16) Verify that if the conversion is from NG to LPG, the screw must be re-assembled with the red o-ring visible (Fig. 5). LPG Configuration Red o-ring visible Fig.5 17) Re-assemble the black protection cap (Fig. 6). Fig. 6 WARNING! ...
Page 17 - FULL SCREEN DOORS; Bottom Trim Bracket; Inside fl ange of Side Trim goes over
17 U32-4 FPI Direct Vent Gas Insert FULL SCREEN DOORS INSTALLATION 1) Hold the full screen door frame up against the unit in order to make the following wire connections. Pull the ON/OFF connector wires from the fi rebox and connect them to the switch. Connect the fan switch wires with the wire conne...
Page 18 - Hinge
18 U32-4 FPI Direct Vent Gas Insert INSTALLATION 5) Place Bottom Frame near hinge. Flip hinge over Bottom Frame and secure with 3 screws. 4) Install Spring Hinges on the Left and Right Side of the bottom of the fi rebox using 2 screws per hinge. 6) The Top Frame is held in place by friction fi t, if t...
Page 20 - Bracket
20 U32-4 FPI Direct Vent Gas Insert HAMPTON ® CAST GRILL INSTALLATION INSTALLATION Note: The top grill should be placed with the curved cut-out facing up. 11) Mount the cast faceplate panels onto the insert body, sliding the side fi ller brackets into the space between the glass and the fi rebox. Secu...
Page 21 - THE KENSINGTON
21 U32-4 FPI Direct Vent Gas Insert IMPORTANT: Please use the gloves provided when handling the Kensington ® Front to avoid fi ngerprints. 3) Slide the Tabs on the Blanking Plate into the slots located on Front and secure using 2 screws. Kensington ® Front Blanking Plate Tabs 1) Place the Kensington ...
Page 22 - Left Side Door
22 U32-4 FPI Direct Vent Gas Insert THE KENSINGTON ® 2-PANEL DOOR INSTALLATION 3) Hook the Left Side Screen Door to the Door Frame by placing the door hinges (top & bottom) over the pins on the Door Frame. Repeat for Right Side Screen Door. Note: It will be easier to put the Screen Door in place...
Page 23 - CAUTION; Glass Door
23 U32-4 FPI Direct Vent Gas Insert OPTIONAL REMOTE CONTROL Use the FPI Remote Control Kit approved for this unit. Use of other systems may void your warranty. The remote control kit comes with a hand held transmitter, a receiver and a wall mounting plate. 1) Choose a convenient location on the wall...
Page 24 - Green; WIRING DIAGRAMS; For; NATURAL GAS; Units and Units; NOT; Equipped with DC Spark Boxes
24 U32-4 FPI Direct Vent Gas Insert PiezoIgnitor Black Red ToThermocouple IN Pilot Assembly Thermostat (Optional) (Millivolt) Remote Receiver (Optional) (Millivolt) Remote Transmitter (Optional) ON OFF Regency Burner ON OFF Ground Neutral Live Black Black Black Red Minimum Convection Air Temp. Switc...
Page 25 - PROPANE; Units and Units Equipped with DC Spark Boxes*
25 U32-4 FPI Direct Vent Gas Insert For PROPANE Units and Units Equipped with DC Spark Boxes* *For installation of the DC Spark Box refer to the LP Conversion instructions in this manual. INSTALLATION
Page 26 - DO; OPERATING INSTRUCTIONS
26 U32-4 FPI Direct Vent Gas Insert The glass panel may require cleaning after the unit has cooled down. DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS HOT. Note: When the glass is cold and the a p p l i a n c e i s l i t , i t m a y c a u s e condensation and fog the glass. This condensation is norm...
Page 27 - COPY OF LIGHTING INSTRUCTION PLATE; MAINTENANCE; DO NOT REMOVE THIS INSTRUCTION PLATE
27 U32-4 FPI Direct Vent Gas Insert COPY OF LIGHTING INSTRUCTION PLATE OPERATING INSTRUCTIONS sounds. You should also be aware that as there are temperature changes within the unit these sounds will likely re-occur. Again, this is normal for steel fi reboxes. Blower Thermodisc: When this thermally ac...
Page 28 - GENERAL VENT; LOG REPLACEMENT; DOOR GLASS; Flush Glass Replacement
28 U32-4 FPI Direct Vent Gas Insert MAINTENANCE GENERAL VENT MAINTENANCE Conduct an inspection of the venting system semi-annually. Recommended areas to inspect as follows: 1) Check the Venting System for corrosion in areas that are exposed to the elements. T h e s e w i l l a p p e a r a s r u s t ...
Page 29 - FAN MAINTENANCE; Bay Glass Removal
29 U32-4 FPI Direct Vent Gas Insert FAN MAINTENANCE If your fan requires maintenance or replacement, access to the fan is through the plate on the rear wall of the fi rebox. NOTE: the unit MUST NOT be operated without the fan access panel securely in place. C a u t i o n : L a b e l a l l w i r e s p...
Page 30 - VALVE REPLACEMENT; INSTALLING VALVE
30 U32-4 FPI Direct Vent Gas Insert MAINTENANCE VALVE REPLACEMENT 1) Shut off the gas supply. 2) Remove the louvers (and bay door if it is on). 3) Open the fl ush door and remove the door. 4) Remove the logs and brick panels. 5) Remove the grate by loosening the two screws and sliding the grate out. ...
Page 31 - PARTS LIST; MAIN ASSEMBLY
31 U32-4 FPI Direct Vent Gas Insert PARTS LIST 1) 420-122 Fan Access Panel 2) 420-142 Gasket - Fan Access Panel 422-518/P Fan Assembly: 3) 910-215/P Fan Motor (120 V) 5) 910-750 Power Cord (120 V) 910-752 Wire Harness (intermediate) 7) 910-142 Thermodisc-Fan Auto ON/OFF 8) * Fan Switch Cover 9) * Th...
Page 32 - BURNER ASSEMBLY & LOG SET
32 U32-4 FPI Direct Vent Gas Insert 69 73 74 71 52 58 70 72 90 91 55 68 67 68 66 OT L I P O TH TP TP TH TP TH E A AI R IN AIR IN 53 PARTS LIST 423-574/P Valve Assembly - NG 423-576/P Valve Assembly - LP 52) 910-478 Valve - SIT NG / LP 53) 910-190 Ignitor Piezo and Nut 55) * Valve Tray 58) 904-240 Bu...
Page 33 - BAY & FLUSH FRONT ASSEMBLY
33 U32-4 FPI Direct Vent Gas Insert PARTS LIST Bay Door 420-931 Complete Bay Door with Black Trim 102) * Glass Retainer Side (Top & Btm) 103) * Glass Retainer Front (Top & Btm) 106) 940-315/P Side Glass107) 936-243 Gasket 108) 940-314/P Center Glass110) 420-244 Bay Brick Panel - Steel 402-90...
Page 34 - FACEPLATE ASSEMBLY
34 U32-4 FPI Direct Vent Gas Insert LOGO PLATE HERE LOGOPLA TEHERE LOGO PLATE HERE LOGOPLA TEHERE 92 95 STANDARD SIZE DETAIL 'A' 91 93 REAR VIEW FRONT VIEW 96 68 60 99 70 FRONT VIEW 94 99 51 59 65 97 98 71 72 73 FRONT VIEW OVERSIZE 98 180 181 CUSTOM FACEPLATES 74 97 199 CUSTOM FACEPLATESREAR VIEW 19...
Page 36 - NOTES
36 U32-4 FPI Direct Vent Gas Insert NOTES ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ __________________________________________________...
Page 39 - WARRANTY
39 U32-4 FPI Direct Vent Gas Insert WARRANTY FPI Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to ex...
Page 40 - Installer: Please complete the following information; Printed in Canada
Installer: Please complete the following information Dealer Name & Address: ______________________________________________ ___________________________________________________________________ Installer: ___________________________________________________________ Phone #: _________________________...
