Page 3 - WARNING; The engine exhaust from this
WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth de- fects or other reproductive harm. A card containing important ATV safety information should be attached to the owner’s manual on the next page. If you cannot locate this card, or if it has been removed, ...
Page 4 - We’ve created a web site just for YOU!; Technical tips
1 We’ve created a web site just for YOU! S Technical tips S New product introductions S Event schedules S Parts and Service Manual information S Exciting details about The Way Out Check it out... www.polarisindustries.com/owner
Page 6 - WELCOME; Polaris Recreational Vehicles; RANGER; Polaris Professional Series Workmobiles
3 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. Polaris Recreational Vehicles S Snowmobiles S All-terrain vehicles (ATVs) S Personal watercraft S RANGER utility veh...
Page 7 - delivered right to your door!
4 WELCOME We believe Polaris sets a standard of excellence for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your Polaris vehicle, making it the finest machine we’ve ever produced.For safe an...
Page 8 - TABLE OF CONTENTS
5 TABLE OF CONTENTS WELCOME 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VEHICLE IDENTIFICATION NUMBERS 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 9 - VEHICLE IDENTIFICATION NUMBERS; switch must be replaced. See your Polaris dealer.; LH View
6 VEHICLE IDENTIFICATION NUMBERS The frame vehicle identification number (VIN)(1) and engine serial number (2) are important for model identification when registering your vehicle, when obtaining insurance, and when ordering replacement parts. In the event your vehicle is stolen, these numbers are e...
Page 11 - SAFETY; Safety Decals and Locations; on
8 SAFETY Safety Decals and Locations Warning decals have been placed on the ATV for your protection. Read and follow the instructions of the decals on the ATV carefully. If any of the decals depicted in this manual differ from the decals on your ATV, always read and follow the instructions of the de...
Page 12 - Location B; Location A
9 SAFETY Safety Decals and Locations Location B 7079083 E 1997, 2000 IF OWNER’S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT. WARNING D Never operate this vehicle on HILLS steeper than 25 degrees 25 ° . To prevent flipover on hilly terrain, when going up or down, use throttle and br...
Page 13 - Location F
10 SAFETY Safety Decals and Locations E D F Location F 7077920 Location E H G I
Page 14 - Location D
11 SAFETY Safety Decals and Locations ATTENTION S Operation of this vehicle without the air filter element will severely damage the engine. S Clean pre-filter element often, more frequent cleaning required in dusty conditions. Do not operate vehicle without pre-filter. S Operation of this vehicle wi...
Page 15 - Safe Riding Gear
12 SAFETY Safe Riding Gear Always wear clothing suited to the type of riding. ATV riding requires special protective clothing for comfort and to reduce the chance of injury. 1. Helmet Your helmet is the most important piece of protective gear for safe riding. A helmet can prevent a severe head injur...
Page 17 - Operator Safety; Operator Restrictions; skills and substantial experience.; before operating your Polaris ATV.
14 SAFETY Operator Safety Operator Restrictions This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under 16 years of age. This category S (Sport) ATV is a high performance vehicle intended for off road use only, for sport-type recreation and for competitive use by operators wi...
Page 18 - Know Your Vehicle; inspected at specific intervals.
15 SAFETY Operator Safety Know Your Vehicle As the operator of the ATV, you are responsible for your safety, the safety of others, and the protection of our environment. Read and understand your owner’s manual, which includes valuable information about all aspects of your ATV, including safe operati...
Page 19 - their meanings before reading the manual.; The
16 SAFETY Operator Safety The following two pages identify signal words and symbols that appear in this manual. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol , on your vehicle or in this manual, a...
Page 20 - caution; CAUTION; note
17 SAFETY Operator Safety The safety alert caution indicates a potential hazard that may result in minor personal injury or damage to the vehicle. CAUTION A caution indicates a situation that may result in damage to the vehicle. CAUTION NOTE: A note will alert you to important information or instruc...
Page 21 - Never operate an ATV without proper instruction.
18 SAFETY Operator Safety S Read this manual and all labels carefully, and follow the operating procedures described. S Never operate an ATV without proper instruction. Take a training course . Beginners should receive training from a certified instructor. Contact an authorized Polaris ATV dealer or...
Page 22 - Never consume alcohol or drugs before or while operating an ATV.
19 SAFETY Operator Safety S Never operate an ATV on a public street, road or highway, including a dirt or gravel road. S Never operate an ATV without wearing an approved helmet that fits properly. Always wear eye protection (goggles or face shield), gloves, boots, a long-sleeved shirt or jacket, and...
Page 23 - Never operate on excessively rough, slippery, or loose terrain.
20 SAFETY Operator Safety S Never operate on excessively rough, slippery, or loose terrain. S Always follow proper turning procedures as described in this manual. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at excessive speeds. S Always have the ATV inspect...
Page 24 - when operating over obstacles as described in this manual.
21 SAFETY Operator Safety S Always follow proper procedures for crossing the side of a hill. Avoid hills with exces- sively slippery or loose surfaces. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until you’ve mastered (on level ground) the turnin...
Page 25 - Never exceed the stated load capacity for your ATV.; FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Product
22 SAFETY Operator Safety S Avoid operating the ATV through deep or fast-flowing water. If it’s unavoidable, travel slowly, balance your weight carefully, avoid sudden movements, and maintain a slow and steady forward motion. Do not make sudden turns or stops, and do not make sudden throttle changes...
Page 26 - Equipment Modifications; and effect on the vehicle.
23 SAFETY Operator Safety Equipment Modifications We are concerned for the safety of our customers and for the general public. Therefore, we strongly recommend that consumers do not install on a Polaris ATV any equipment that may increase the speed or power of the vehicle, or make any other modifica...
Page 28 - substantial experience should operate this ATV.
25 SAFETY Operator Safety POTENTIAL HAZARD: Failure to follow the skill and experience recommendations for this ATV.WHAT CAN HAPPEN: Severe injury and/or death could occur if a beginner or inexperienced driver operates this ATV.HOW TO AVOID THE HAZARD: Only operators with advanced skills and substan...
Page 31 - POTENTIAL HAZARD: Operating an ATV on
28 SAFETY Operator Safety WARNING POTENTIAL HAZARD: Operating an ATV on paved surfaces, including sidewalks, paths, parking lots, and driveways.WHAT CAN HAPPEN: ATV tires are designed for off-road use. Operating on paved surfaces may adversely affect the handling of the ATV and could result in loss ...
Page 32 - POTENTIAL HAZARD: Operating
29 SAFETY Operator Safety WARNING POTENTIAL HAZARD: Operating this ATV on public streets, roads or highways.WHAT CAN HAPPEN: The ATV could collide with another vehicle.HOW TO AVOID THE HAZARD: Never operate the ATV on any public street, road or highway, including dirt and gravel roads. In many state...
Page 33 - POTENTIAL HAZARD: Operating this ATV without
30 SAFETY Operator Safety WARNING POTENTIAL HAZARD: Operating this ATV without wearing an approved helmet, eye protection and protective clothing.WHAT CAN HAPPEN: Operating an ATV without an approved helmet increases the risk of a severe head injury or death in the event of an accident.Operating wit...
Page 36 - increases the chance of an accident, including
33 SAFETY Operator Safety WARNING POTENTIAL HAZARD: Attempting wheelies, jumps and other stunts.WHAT CAN HAPPEN: Attempting stunts increases the chance of an accident, including an overturn.HOW TO AVOID THE HAZARD: Never attempt wheelies, jumps, or other stunts. Avoid exhibition driving.
Page 38 - both feet on the footpegs of the ATV during operation.
35 SAFETY Operator Safety WARNING POTENTIAL HAZARD: Removing hands from the handlebars or feet from the footpegs during operation.WHAT CAN HAPPEN: Removing even one hand or foot can reduce ability to control the vehicle or could cause loss of balance and ejection from the ATV.If the operator’s foot ...
Page 41 - attempting to turn at faster speeds. Never turn at excessive speed.
38 SAFETY Operator Safety WARNING POTENTIAL HAZARD: Turning improperly.WHAT CAN HAPPEN: Improper turns could cause loss of control and lead to a collision or overturn.HOW TO AVOID THE HAZARD: Always follow proper procedures for turning as described in the owner’s manual. Practice turning at slow spe...
Page 42 - Practice on smaller hills before attempting large hills.
39 SAFETY Operator Safety WARNING POTENTIAL HAZARD: Operating on excessively steep hills.WHAT CAN HAPPEN: The vehicle may overturn.HOW TO AVOID THE HAZARD: Never operate on hills too steep for the ATV or for your abilities. Never operate the ATV on hills steeper than 25 degrees 25 _ . Practice on sm...
Page 44 - procedures for traveling down hills as described in the
41 SAFETY Operator Safety POTENTIAL HAZARD: Traveling downhill improperly.WHAT CAN HAPPEN: Improperly descending a hill could cause loss of control or overturn.HOW TO AVOID THE HAZARD: Always follow proper procedures for traveling down hills as described in the owner’s manual. NOTE: A special techni...
Page 45 - ATV around on any hill until you’ve mastered the turning
42 SAFETY Operator Safety WARNING POTENTIAL HAZARD: Improperly crossing hills and turning on hills.WHAT CAN HAPPEN: Improperly crossing or turning as hills could cause loss of control or overturn.HOW TO AVOID THE HAZARD: Never attempt to turn the ATV around on any hill until you’ve mastered the turn...
Page 46 - Apply front brakes gradually. When fully stopped,
43 SAFETY Operator Safety POTENTIAL HAZARD: Stalling, rolling or improperly dismounting while climbing a hill.WHAT CAN HAPPEN: The vehicle could overturn.HOW TO AVOID THE HAZARD: Maintain steady speed when climbing a hill.If all forward speed is lost: Keep your weight uphill. Apply front brakes grad...
Page 47 - procedures as outlined in the owner’s manual.
44 SAFETY Operator Safety WARNING POTENTIAL HAZARD: Improperly operating over obstacles.WHAT CAN HAPPEN: Operating over obstacles could cause loss of control or overturn.HOW TO AVOID THE HAZARD: Before operating in a new area, check for obstacles. Avoid operating over large obstacles such as rocks a...
Page 50 - the owner’s manual and on safety decals.
47 SAFETY Operator Safety WARNING POTENTIAL HAZARD: Operating this ATV with improper tires, or with improper or uneven tire pressure.WHAT CAN HAPPEN: Use of improper tires, or operation of the ATV with improper or uneven tire pressure, could cause loss of control or accident.HOW TO AVOID THE HAZARD:...
Page 52 - Never exceed the stated load capacity for this ATV.
49 SAFETY Operator Safety WARNING POTENTIAL HAZARD: Overloading the ATV or carrying/towing cargo.WHAT CAN HAPPEN: Overloading or carrying/towing cargo can cause changes in vehicle handling, which could lead to loss of control or an accident.HOW TO AVOID THE HAZARD: Never haul cargo or tow a load wit...
Page 54 - materials away from the exhaust system.
51 SAFETY Operator Safety Operating a damaged ATV can result in an accident with serious injury or death. After any overturn or accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) brakes, throttle and steering systems. Safe operati...
Page 55 - FEATURES AND CONTROLS; Engine Electrical Switches
52 FEATURES AND CONTROLS Engine Electrical Switches 1 2 3
Page 56 - Start Button; OFF; Main Key Switch
53 FEATURES AND CONTROLS Engine Electrical Switches 1 . Start Button - The start button engages the starter. Always release the start button as soon as the engine starts. 2 . Engine Stop Switch - The purpose of this switch is to provide the operator with a quick means of engine shutdown in case of a...
Page 57 - Lights
54 FEATURES AND CONTROLS Lights 1. Headlight HI/LO Switch2. Neutral Indicator Lamp3. High Temp Indicator Lamp 1 3 2
Page 58 - Light Switches; to switch the lights from HI to LO.; used for
55 FEATURES AND CONTROLS Light Switches The light switch is located on the left handlebar. It’s used to turn the lights on and off and to switch the lights from HI to LO. NOTE: The lights won’t work unless the key is in the ON position and the engine stop switch is in the RUN position. Operating the...
Page 59 - Throttle Lever; Engine speed and vehicle movement are controlled
56 FEATURES AND CONTROLS Throttle Lever Engine speed and vehicle movement are controlled by pressing the throttle lever (1) toward the handlebar. The throttle lever is spring loaded. Engine speed returns to idle and the ATV will slow down when the lever is released. Operating an ATV with sticking or...
Page 60 - Electronic Throttle Control; rear wheels will cease.; Clutch Lever; handlebar. Squeeze the clutch lever toward the
57 FEATURES AND CONTROLS Electronic Throttle Control This ATV is equipped with Polaris Electronic Throttle Control (ETC), which is designed to reduce the risk of a frozen or stuck throttle. If the throttle cable should stick in an open position when the operator releases the throttle lever, the engi...
Page 61 - Foot Brake; Your Polaris ATV has a foot pedal (1) that activates the rear; control and serious injury or death.
58 FEATURES AND CONTROLS Foot Brake Your Polaris ATV has a foot pedal (1) that activates the rear brakes. It’s located in front of the right-hand footpeg (2) and is operated by the right foot.If the rear wheels slide while using the foot brake, reduce brake pedal pressure to brake the wheels without...
Page 62 - Brake Lever
59 FEATURES AND CONTROLS Brake Lever The Predator ATV has a single brake lever for the front brakes. It’s located on the right handlebar. The front brakes are applied by squeezing the brake lever (1) toward the handlebar. The front brakes are hydraulically activated disc type brakes.Always test brak...
Page 63 - Master Cylinder; on the top of the master cylinder. This
60 FEATURES AND CONTROLS Master Cylinder The master cylinder (2) is located on the right-hand handlebar. The brake fluid level should be checked before each ride. The fluid level can be seen through the indicator window (3) on the top of the master cylinder. This eye will appear dark when the fluid ...
Page 64 - Parking Brake; Setting the Parking Brake; To release the parking brake lock, squeeze and release
61 FEATURES AND CONTROLS Parking Brake Setting the Parking Brake 1. Place the transmission in first gear or neutral.2. Squeeze and release the brake lever (1) two or three times, then squeeze and hold. 3. Push the park brake lock (2) forward to engage the lock. Release the brake lever. 4. To release...
Page 65 - Important Safeguards; Another option is to park the ATV in a sidehill position.
62 FEATURES AND CONTROLS Parking Brake Important Safeguards S The parking brake may relax if left on for a long period of time. Always block the wheels to prevent rolling. S Always block the wheels on the downhill side of the ATV if leaving it parked on a hill. Another option is to park the ATV in a...
Page 66 - Fuel Valve; The fuel valve (1) is located under the fuel tank on the left
63 FEATURES AND CONTROLS Fuel Valve The fuel valve (1) is located under the fuel tank on the left side of the ATV. It has three positions:OFF: For vehicle storage and when transporting.ON: For normal operation.RES: For reserve supply if main supply is exhausted. NOTE: There’s about a 5 to 8 mile (8 ...
Page 67 - Fuel Tank; The choke assists in starting a cold engine. Refer to the
64 FEATURES AND CONTROLS Fuel Tank The fuel tank filler cap is located directly below the handlebar. Use either leaded or unleaded gasoline with a minimum pump octane number of 87=(R+ M/2) octane. Fuel Filter The fuel valve has an internal fuel filter. Do not attempt to clean the fuel filter. See yo...
Page 68 - Manual Shift; Shift Pedal; Shifting without releasing the throttle and disengaging
65 FEATURES AND CONTROLS Manual Shift Shift Pedal The gear shift pedal is located in front of the left-hand footpeg. One full stroke of the pedal shifts the transmission to the next gear in the shifting sequence. The pedal automatically returns to a horizontal position when released.To upshift to a ...
Page 70 - Shifting Gears; : Always allow the engine to warm up before shifting gears.
67 FEATURES AND CONTROLS Manual Shift Shifting Gears NOTE : Always allow the engine to warm up before shifting gears. 1. When starting from a stopped position with the transmission in neutral, squeeze and hold the brake lever. 2. With the throttle closed (not depressed), squeeze the clutch lever to ...
Page 71 - Deceleration
68 FEATURES AND CONTROLS Manual Shift Deceleration To slow or stop the ATV, release the throttle lever and apply the brakes smoothly and evenly. As the vehicle slows and engine RPM decreases, disengage the clutch and shift to a lower gear. NOTE: Be sure the engine RPM has sufficiently decreased befo...
Page 72 - OPERATION; Fuel Safety
69 OPERATION Fuel Safety Gasoline is highly flammable and explosive under certain conditions. S Always exercise extreme caution whenever handling gasoline. S Always refuel with the engine stopped, and outdoors or in a well ventilated area. S Do not smoke or allow open flames or sparks in or near the...
Page 73 - following procedures carefully.
70 OPERATION Break-In Period Careful treatment of a new engine and transmission will result in more efficient performance and longer life for both. The break-in period for your new Polaris Predator is defined as the first one hour of operation (followed by an additional two hours of cautious operati...
Page 74 - level between the safe and add marks.
71 OPERATION Break-In Period 1. Fill the fuel tank with gasoline. See page 64.2. Check the oil level on the dipstick. See page 105. Add oil if necessary to maintain the level between the safe and add marks. 3. Allow the engine sufficient time to warm up before operating.4. Drive slowly at first. Sel...
Page 75 - Item/Inspection Procedure
72 OPERATION Pre-Ride Inspection Use the following checklist to verify that your vehicle is in proper working condition before each use. Item/Inspection Procedure 1. Fuel tank and engine oil level - Fill both to their proper levels. See page 105.2. Engine coolant - Check for proper level at the reco...
Page 76 - secured by cotter pins.
73 OPERATION Pre-Ride Inspection 5. Throttle - Check for free operation and closing. See page 156.6. Steering - Check for free operation, noting any unusual looseness in any area.7. Headlight/Taillight/Brakelight - Check operation of all indicator lights and switches.8. Engine stop switch - Check fo...
Page 77 - Starting a Cold Engine; Place the transmission in neutral, lock the parking brake
74 OPERATION Starting a Cold Engine 1. Place the transmission in neutral, lock the parking brake and disengage the clutch. Make sure the fuel valve is on. 2. Sit on the ATV and pull the choke knob (1) out until it stops. NOTE: If the knob doesn’t stay where positioned, increase the tension by rotati...
Page 79 - Starting a Warm Engine
76 OPERATION Starting a Warm Engine Warm engines do not normally require the use of the choke. Excessive use of the choke can cause the spark plug to become wet fouled.1. Place the transmission in neutral and lock the parking brake.2. Turn the fuel tank valve on, sit on the vehicle, and turn the eng...
Page 80 - Driving Safely; Driving Procedures
77 OPERATION Driving Safely Driving Procedures 1. Sit upright with both feet on the footpegs and both hands on the handlebars. 2. Start the engine and allow it to warm up, then shift the transmission into gear. See page 67. 3. Check your surroundings and determine your path of travel. 4. Release the...
Page 81 - Making Turns
78 OPERATION Driving Safely Making Turns Your ATV is equipped with a solid rear axle, which drives both rear wheels equally at all times. The wheel on the outside of the turn travels a greater distance than the inside wheel when turning, and the inside tire slips traction slightly. To turn, steer in...
Page 82 - Driving on Slippery Surfaces; Whenever riding on slippery surfaces such as wet trails or loose
79 OPERATION Driving Safely Driving on Slippery Surfaces Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions:1. Slow down when entering slippery areas.2. Maintain a high level of alertness, reading the trail and avoiding quick...
Page 83 - Driving Uphill; Keep both feet on the footpegs and transfer your
80 OPERATION Driving Safely Driving Uphill Whenever traveling uphill, follow these precautions:1. Always travel straight uphill.2. Avoid steep hills (25 _ maximum). 3. Keep both feet on the footpegs and transfer your weight forward. 4. Proceed at a steady rate of speed and throttle opening. 5. Be al...
Page 84 - Driving Across Hills; toward the hill while keeping your feet on the footpegs.
81 OPERATION Driving Safely Driving Across Hills If you enter into a situation where sidehilling is unavoidable:1. Slow down.2. Lean into the hill, transferring your upper body weight toward the hill while keeping your feet on the footpegs. 3. Steer slightly into the hill to maintain vehicle directi...
Page 85 - Turning Around on a Hill; the clutch lever and lock the park brake.; serious injury or death. Avoid climbing steep hills (25
82 OPERATION Driving Safely Turning Around on a Hill If the vehicle stalls while climbing a hill, never back it down the hill! One maneuver that can be used when it’s necessary to turn around while climbing a hill is the K-turn:1. Keep your body weight uphill.2. Pull in the clutch lever and apply th...
Page 86 - slowly
83 OPERATION Driving Safely Turning Around on a Hill 5. Staying uphill of the ATV, turn the handlebars full left. Reach across the handlebar and apply the front brakes to unlock the park brake. 6. With the front brakes applied, pull in the clutch lever. Use the brakes to slowly allow the vehicle to ...
Page 87 - Driving Downhill; Whenever descending a hill, follow these; operate slowly when traveling downhill.
84 OPERATION Driving Safely Driving Downhill Whenever descending a hill, follow these precautions:1. Proceed directly downhill.2. Transfer your weight to the rear of the vehicle.3. Slow down.4. Shift to the lowest gear possible while maintaining a safe speed. 5. Apply the foot brake slightly to aid ...
Page 88 - Parking on an Incline; Avoid parking on an incline if
85 OPERATION Driving Safely Parking on an Incline Avoid parking on an incline if possible. If it’s unavoidable, follow these precautions:1. Turn the engine off.2. Place the transmission in first gear. 3. Lock the parking brake.4. Always block the rear wheels on the downhill side. See illustration. 5...
Page 89 - Driving Through Water; critical
86 OPERATION Driving Safely Driving Through Water Your ATV can operate through water with a maximum recommended depth equal to the level of the footpegs (1). Follow these procedures when operating through water:1. Determine water depths and current before crossing. 2. Choose a crossing where both ba...
Page 91 - Driving Over Obstacles; you’re traveling on. Be constantly alert for
88 OPERATION Driving Safely Driving Over Obstacles Be alert!Look ahead and learn to read the terrain you’re traveling on. Be constantly alert for hazards such as logs, rocks and low hanging branches. Severe injury or death can result if your vehicle comes in contact with a hidden obstacle. Not all o...
Page 92 - compliance with state and local noise level requirements.; Spark Arrestor; gases to enter the atmosphere.
89 EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with state and local noise level requirements. Spark Arrestor Your Polaris vehicle has a spark arrestor that was tested and approved in accordance with ...
Page 93 - Polaris recommends that the operator perform. Any
90 EMISSION CONTROL SYSTEMS Exhaust Emission Control System The emissions from the exhaust of this vehicle are controlled by engine design, including factory-set carburetion and ignition. The engine and related components must be maintained at Polaris specifications to achieve optimal performance.Ad...
Page 94 - MAINTENANCE AND LUBRICATION; Periodic Maintenance Schedule; Spark plug socket and handle
91 MAINTENANCE AND LUBRICATION Periodic Maintenance Schedule Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the following pages. And to help you perform routine maintenan...
Page 95 - Perform all services more frequently under severe use.; Maintenance Chart Key; No. 2, such as Conoco Superlube M or Mobilegrease Special; Improperly performing the procedures marked with a
92 MAINTENANCE AND LUBRICATION Periodic Maintenance Schedule Hours of operation are based on a 10 mph average. For example, if a service is due at 20 hours, the equivalent odometer reading would be 200 miles. Perform all services at whichever reading is reached first: hours of operation, miles logge...
Page 100 - Lubrication Points
97 MAINTENANCE AND LUBRICATION Periodic Maintenance Schedule Lubrication Points A A C B
Page 104 - NOTES
Page 105 - Periodic Maintenance Record; Use the following chart to record periodic maintenance.
102 MAINTENANCE AND LUBRICATION Periodic Maintenance Record Use the following chart to record periodic maintenance. Maintenance Interval Performed Servicing Date Servicing Dealer or Person Remarks 10 hrs. 20 hrs. 50 hrs. 100 hrs.
Page 107 - Lubrication Recommendations; performance and protection and prolonged clutch life.
104 MAINTENANCE AND LUBRICATION Lubrication Recommendations Performance Synthetic 4-Stroke (PS-4) Oil Polaris highly recommends the use of Polaris PS-4 or a similar oil designed for use in 4-stroke manual clutch ATV and motorcycle applications. PS-4 has been specifically formulated for use in high p...
Page 108 - Engine Oil Level
105 MAINTENANCE AND LUBRICATION Engine Oil Level Check the oil level before each use of the vehicle. The dipstick (1) is located on the left side of the ATV.1. Position the ATV on a level surface.2. Start the engine and let it idle for one minute.3. Stop the engine and remove the dipstick. Wipe it d...
Page 109 - Water accumulation increases as outside temperature decreases.
106 MAINTENANCE AND LUBRICATION Engine Oil Level If the ATV is used year-round, check the oil level frequently. A rising oil level could indicate the accumulation of contaminates such as water or excess fuel in the bottom of the oil tank. Water in the bottom of the tank can lead to engine damage and...
Page 110 - Oil and Filter Change; weather riding is all riding below 10
107 MAINTENANCE AND LUBRICATION Oil and Filter Change The suggested break-in oil change should be performed after one hour of operation, or after the first tank of fuel, whichever comes first. Perform the next oil and filter changes every 10 hours or every six months, whichever comes first.Severe us...
Page 111 - crankcase (2) drain plugs with clean shop
108 MAINTENANCE AND LUBRICATION Oil and Filter Change 1. Place the vehicle on a level surface.2. Clean the area around the oil tank (1) and crankcase (2) drain plugs with clean shop towels. 3. Run the engine for two to three minutes until warm, then stop the engine. 4. Place a drain pan beneath the ...
Page 112 - A spring located
109 MAINTENANCE AND LUBRICATION Oil and Filter Change 7. Place a drain pan beneath the crankcase and remove the drain plug.8. Allow the oil to drain completely.9. Replace the sealing washer and reinstall the plug. Torque to 14 ft. lbs. (19 Nm).10. Place shop towels beneath the oil filter.11. Remove ...
Page 113 - The long bolt
110 MAINTENANCE AND LUBRICATION Oil and Filter Change 14. Replace the o-ring in the cover.15. Lubricate the gasket on the new filter with a film of fresh engine oil.16. Reinstall the spring and install the new filter with the open end facing outward.17. Install the cover and torque the bolts to 72-7...
Page 114 - upper mark on the dipstick.
111 MAINTENANCE AND LUBRICATION Oil and Filter Change 18. Remove the dipstick and fill the oil tank with 2 quarts (1.9 l) of recommended oil.19. Place the transmission in neutral and set the parking brake.20. Start the engine and let it idle for one to two minutes. Stop the engine and inspect for le...
Page 115 - Air Filter Systems
112 MAINTENANCE AND LUBRICATION Air Filter Systems 1. Unlatch and remove the seat.2. Loosen the intake duct clamp (1) on the carburetor. 3. Pull the duct (2) off the carburetor.4. Release the eight airbox cover clips (3) and remove the cover (4). 5. Remove the air filter (5). Inspect and replace if ...
Page 116 - reinstall the breather filter after removing for service.
113 MAINTENANCE AND LUBRICATION Air Filter Systems 7. Reinstall the air filter.8. Reinstall the airbox cover and secure the clips.9. Reinstall the intake duct to the carburetor and secure the clamp.10. Check the hoses for cracks, deterioration, abrasion, or leaks. Replace as needed. Operation of you...
Page 117 - Engine Cooling System; page 175 for the part numbers of Polaris products.
114 MAINTENANCE AND LUBRICATION Engine Cooling System The engine coolant level is controlled or maintained by the recovery system. The recovery system components are the recovery bottle, radiator filler neck, radiator pressure cap and connecting hose.To ensure that the coolant maintains its ability ...
Page 118 - Coolant Level
115 MAINTENANCE AND LUBRICATION Engine Cooling System Coolant Level The recovery bottle (1) is located on the left side of the machine under the front fender. The fluid level must be maintained between the minimum and maximum marks on the bottle (when the fluid is cool).As coolant operating temperat...
Page 119 - Radiator Coolant Level; properly. Contact your dealer for the correct replacement part.
116 MAINTENANCE AND LUBRICATION Engine Cooling System Radiator Coolant Level NOTE: This procedure is required only if the cooling system has been drained for maintenance and/or repair. However, if the recovery bottle has run dry, inspect the level in the radiator and add coolant if necessary.1. Remo...
Page 120 - they’ve cooled sufficiently.
117 MAINTENANCE AND LUBRICATION Lights When servicing a halogen lamp, don’t touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. WARNING Poor lighting while driving can result in severe injury or death. Headlight and tailli...
Page 121 - Headlight Lamp Replacement; counterclockwise
118 MAINTENANCE AND LUBRICATION Lights Headlight Lamp Replacement 1. Remove the wire harness connector from the back of the headlight. 2. On the left headlamp, grasp the bulb housing and turn it counterclockwise (1) to remove the bulb. On the right headlamp, turn the bulb housing clockwise (2) to re...
Page 122 - Headlight Assembly Replacement; Remove the wire harness connector from the
119 MAINTENANCE AND LUBRICATION Lights Headlight Assembly Replacement 1. Remove the wire harness connector from the headlights. 2. Remove the front cab (see page 124). Position the cab upside down on a soft protective surface to prevent scratching. 3. Remove the small adjuster bracket (1) and instal...
Page 123 - mounting tab on the cab.
120 MAINTENANCE AND LUBRICATION Lights Headlight Assembly Replacement 5. Install the new headlamp by inserting the outboard pivot pin in the hole of the mounting tab on the cab. 6. Install the adjuster bracket onto the inboard pivot pin of the headlamp.7. Adjust for approximately 1/16” clearance bet...
Page 124 - Taillight/Brakelight Lamp Replacement; Remove the lens cover (2) and gasket and set aside for
121 MAINTENANCE AND LUBRICATION Lights Taillight/Brakelight Lamp Replacement If the taillight/brakelight does not work the lamp may need to be replaced.1. Remove the taillight lens cover mounting screws (1). Remove the lens cover (2) and gasket and set aside for reassembly. 2. Remove the lamp (3) an...
Page 125 - Headlight Adjustment
122 MAINTENANCE AND LUBRICATION Lights Headlight Adjustment 1. Position the ATV on a level surface with the headlight approximately 25 ft. (7.6 m) from a flat wall. 2. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height. 3. Start the engi...
Page 126 - Side Panel Removal
123 MAINTENANCE AND LUBRICATION Side Panel Removal 1. Unlatch and remove the seat.2. Remove the four screws (1) securing the side panel. 3. Remove the side panel. Rear Cab Removal 1. Unlatch and remove the seat.2. Remove the four bolts (2) on the rear fenders of the cab and the two bolts (3), washer...
Page 127 - Front Cab Removal; Remove the wire harness connector from the
124 MAINTENANCE AND LUBRICATION Front Cab Removal 1. Remove the screws and washers (1) from the front left-hand and right-hand cab mounts. 2. Remove the wire harness connector from the headlights. 3. Loosen the screw (2) located inside the cab under the front cover. 4. Gently pull the cab forward to...
Page 128 - Spark Plugs; Use NGK DCPR8E spark plugs.
125 MAINTENANCE AND LUBRICATION Spark Plugs S Use NGK DCPR8E spark plugs. S Proper electrode gap is .035 ″ (.90 mm). S Spark plug torque is 14 ft. lbs. (19 Nm). Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine has been warmed...
Page 129 - range for the engine and the service.
126 MAINTENANCE AND LUBRICATION Spark Plugs 1. Normal The normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. NOTE: The tip should not be white....
Page 130 - Spark Plug Removal and Replacement
127 MAINTENANCE AND LUBRICATION Spark Plugs Spark Plug Removal and Replacement 1. Remove the side panels and front cab (see pages 123-124).2. Turn the fuel valve to OFF. WARNING A hot ember on the ATV could cause fuel to ignite. Allow all components to cool sufficiently before accessing the spark pl...
Page 133 - system temperatures can reach 1000
130 MAINTENANCE AND LUBRICATION Spark Arrestor WARNING Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death.Do not perform service on the spark arrestor while the system is hot. Exhaust system temperatures can reach 1000 ° F. Allow compone...
Page 134 - from the end of the muffler.
131 MAINTENANCE AND LUBRICATION Spark Arrestor Periodically clean the spark arrestor to remove accumulated carbon.1. Remove the three screws (1) and remove the arrestor (2) from the end of the muffler. 2. Use a non-synthetic brush to clean the arrestor screen (3). A synthetic brush may melt if compo...
Page 135 - Vehicle Immersion; which will allow
132 MAINTENANCE AND LUBRICATION Vehicle Immersion If your ATV has been submerged or overturned in water deeper than the footpeg level, it’s critical to dry it promptly and properly before starting the engine. Do not perform the following procedures if you don’t feel completely capable, or if you sus...
Page 136 - water vapor is no longer ejecting from the spark plug hole.
133 MAINTENANCE AND LUBRICATION Vehicle Immersion 5. Intermittently and briefly touch the starter button in half-second intervals to SLOWLY rotate the engine three or four times. Water will eject from the spark plug hole. 6. Press and hold the starter button for 10 second intervals for about one min...
Page 137 - Battery; fully; Battery Removal
134 MAINTENANCE AND LUBRICATION Battery The YUASA sealed battery is already filled with electrolyte and has been sealed and fully charged at the factory. Never pry the sealing strip off or add any other fluid to this battery. Keep battery terminals and connections free of corrosion. If cleaning is n...
Page 138 - Battery Installation; shorter life. It can also hinder vehicle performance.; Battery Storage; monthly and before reusing.
135 MAINTENANCE AND LUBRICATION Battery Installation 1. Set the battery in the battery holder.2. Connect and tighten the red (positive) cable first, then connect and tighten the black (negative) cable. 3. Attach the hold-down strap and reinstall the rear cab.4. Verify that cables are properly routed...
Page 139 - The Polaris Battery Tender; Allow it to cool before resuming charging.
136 MAINTENANCE AND LUBRICATION Battery Charging (Sealed Battery) The most important part of maintaining a sealed battery is keeping it fully charged.The battery included with your ATV is sealed and the sealing strip cannot be removed. Use a voltmeter or multimeter to measure DC voltage. A fully cha...
Page 141 - Tires
138 MAINTENANCE AND LUBRICATION Tires Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death.Maintain proper tire pressure as described on the ATV de...
Page 142 - Tire Tread Depth; Always replace tires when tread depth is worn to; Wheel Removal; Stop the engine, place the transmission in gear and
139 MAINTENANCE AND LUBRICATION Tire Tread Depth Always replace tires when tread depth is worn to 1/8 ″ (.3 cm) or less. See illustration. Wheel Removal 1. Stop the engine, place the transmission in gear and lock the parking brake. 2. Loosen the wheel nuts slightly.3. Elevate the side of the vehicle...
Page 143 - Wheel Installation
140 MAINTENANCE AND LUBRICATION Wheel Installation 1. Place the transmission in gear and lock the parking brake. 2. Place the wheel on the wheel hub with the valve stem toward the outside and rotation arrows on the tire pointing toward forward rotation. 3. Install the wheel nuts and finger tighten.4...
Page 144 - Wheel Nut Torque Specifications; Bolt Size
141 MAINTENANCE AND LUBRICATION Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they’ve been loosened for maintenance service. Bolt Size Specification Front 3/8 ″ 25 ft. lbs. (34 Nm) Rear 3/8 ″ 25 ft. lbs. (34 Nm)
Page 145 - ADJUSTMENTS; Brakes; heavily under normal operation.
142 ADJUSTMENTS Brakes Under normal operation, the diaphragm extends into the reservoir as fluid level drops. If the fluid level is low and the diaphragm is not extended, a leak is likely and the diaphragm should be replaced. Always fill the reservoir as needed whenever the cover is loosened or remo...
Page 146 - Always maintain the brake fluid at an adequate level
143 ADJUSTMENTS Brakes 1. Always maintain the brake fluid at an adequate level (see page 60). 2. Check the brake system for fluid leaks.3. Check the brakes for excessive travel or spongy feel.4. Check the friction pads for wear, damage and looseness.5. Check the security and surface condition of the...
Page 147 - Toe Alignment; The steering arm can be used as an indicator of whether; authorized Polaris dealer.
144 ADJUSTMENTS Toe Alignment Use the following procedure to check the toe alignment of the vehicle. The Predator is designed for a neutral toe setting.1. Set the handlebars in a straight-ahead position. Use tie straps to secure the handlebars so they can’t move. NOTE: The steering arm can be used a...
Page 148 - toe out
145 ADJUSTMENTS Toe Alignment 3. Tie an elastic string (2) around the stands, making sure the string just touches the side surface of the rear tires on each side of the vehicle and goes around the stands in front of the vehicle. 4. Measure the distance from the string to the rim at the front and rea...
Page 149 - Chain Tension
146 ADJUSTMENTS Chain Tension CAUTION Never adjust or operate the vehicle with the rear drive chain too loose or too tight. Severe damage to the transmission and drive components can result. Chain tension must be inspected with the swing arm in the position shown in the illustration so that the axle...
Page 150 - the top side of the chain.
147 ADJUSTMENTS Chain Tension Check the amount of chain slack by moving the vehicle slightly forward to remove slack at the top side of the chain. NOTE: The chain has a press-on master link. A chain tool must be used if it’s necessary to remove the chain for service.1. Collapse the suspension with a...
Page 152 - Steering Assembly; The camber and caster are non-adjustable.; Suspension Settings
149 ADJUSTMENTS Steering Assembly The steering assembly of the ATV should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, see your Polaris dealer for service before operating the vehicle. Camber and Caster The camber and caster are non-adjustable. Suspension Sett...
Page 153 - Front Suspension
150 ADJUSTMENTS Front Suspension The front suspension preload may be adjusted to suit different riding conditions and operator weight. WARNING Uneven adjustment may cause poor handling of the ATV, which could result in an accident and serious injury or death. Always adjust both the left and right sp...
Page 154 - Spring Preload; Raise and safely support the front of the ATV off the
151 ADJUSTMENTS Front Suspension Spring Preload 1. Raise and safely support the front of the ATV off the ground to allow the suspension to fully extend. 2. Turn the adjusting ring to the left (A) to increase preload. Turn the ring to the right (B) to decrease preload. NOTE: See Suspension Settings o...
Page 155 - Rear Suspension
152 ADJUSTMENTS Rear Suspension The rear suspension spring preload, shock rebound damping and shock compression damping may be adjusted to suit different riding conditions and operator weight. Spring Preload 1. Raise and safely support the rear of the ATV off the ground to allow the suspension to fu...
Page 156 - Rebound Damping
153 ADJUSTMENTS Rear Suspension Rebound Damping 1. Locate the rebound damping clicker drum between the lower spring seat and the lower shock mount. 2. Turn the clicker to the left (A) to decrease the rebound damping. Turn it to the right (B) to increase rebound damping. NOTE: The rebound damping is ...
Page 157 - Compression Damping
154 ADJUSTMENTS Rear Suspension Compression Damping The compression damping clicker drum is located on top of the shock reservoir, under the left rear fender. It has eight possible positions ranging from position 1 (softest) to 8 (firmest). The compression damping is factory set at position 4. To ad...
Page 158 - Clutch Lever Freeplay
155 ADJUSTMENTS Clutch Lever Freeplay 1. Measure clutch lever freeplay between the perch and the lever (A). This distance should be 1/8 ″ - 3/16 ″ (3.1 mm - 4.7 mm). 2. If adjustment is required, slide the clutch perch pivot boot down the clutch cable to access the clutch adjustment screw (B) and lo...
Page 159 - Throttle Cable Freeplay; adjuster sleeve (2) and loosen the adjuster
156 ADJUSTMENTS Throttle Cable Freeplay Throttle cable freeplay is adjusted at the handlebar.1. Slide the boots (1) off the inline cable adjuster sleeve (2) and loosen the adjuster locknut (3). 2. Turn the adjuster until 1/16 ″ to 1/8 ″ freeplay is achieved at the thumb lever. NOTE: While adjusting ...
Page 160 - Handlebars; If desired, the handlebars can be adjusted for rider preference.; exactly, or see your Polaris dealer for service.
157 ADJUSTMENTS Handlebars If desired, the handlebars can be adjusted for rider preference. 1. Remove the instrument panel and locate the handlebar bolts (1).2. Loosen the four bolts and adjust the handlebar to the desired height. Be sure the handlebars do not contact the gas tank or any other part ...
Page 161 - If the engine idle speed is not satisfactory, and all other
158 ADJUSTMENTS Carburetor/Idle RPM If the engine idle speed is not satisfactory, and all other conditions are favorable, the carburetor can be adjusted.1. Warm up the engine by running the vehicle for five minutes, or until operating temperature is reached. 2. Apply the park brake and place the tra...
Page 162 - special tools required to perform these modifications.
159 ADJUSTMENTS Carburetor/Idle RPM If the vehicle is to be operated at various altitudes and temperatures, certain adjustments can be made to improve its operation and driveability. Above 6000 feet (1800 m) the engine air/fuel mixture becomes overly rich. An engine loses approximately 3% of its pow...
Page 163 - CLEANING AND STORAGE; See page 175 for the part numbers of Polaris products.; Cleaning the ATV
160 CLEANING AND STORAGE See page 175 for the part numbers of Polaris products. Cleaning the ATV Keeping your ATV clean will not only improve its appearance but it can also extend the life of various components. With a few precautions, your ATV can be cleaned much like an automobile. Washing the ATV...
Page 164 - Waxing the ATV; harsh cleaners since they can scratch the body finish.
161 CLEANING AND STORAGE Waxing the ATV Your ATV can be waxed with any non-abrasive automotive paste wax. Avoid the use of harsh cleaners since they can scratch the body finish. Certain products, including insect repellants and chemicals, will damage plastic surfaces. Use caution when using these pr...
Page 165 - Storage Recommendations; Clean the Exterior; Carbon
162 CLEANING AND STORAGE See page 175 for the part numbers of Polaris products. Storage Recommendations Clean the Exterior Make necessary repairs and then clean the ATV thoroughly as outlined on page 160. Stabilize the Fuel Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer to the fu...
Page 166 - Oil and Filter; Warm the engine and change the oil and filter. See page 107.; Breather Filter
163 CLEANING AND STORAGE Storage Recommendations Oil and Filter Warm the engine and change the oil and filter. See page 107. Air Filter / Air Box Inspect and clean or replace the pre-cleaner and air filter. Clean the air box and drain the sediment tube. Breather Filter Inspect and clean or replace t...
Page 167 - Fog the Engine
164 CLEANING AND STORAGE See page 175 for the part numbers of Polaris products. Storage Recommendations Fog the Engine 1. Start the engine and allow it to warm up. Turn engine off.2. Unlatch and remove the seat.3. Loosen the intake duct clamp at the carburetor and pull the duct off the carburetor.4....
Page 168 - Inspect and Lubricate; Polaris Premium All Season Grease.
165 CLEANING AND STORAGE Storage Recommendations Inspect and Lubricate Inspect all cables and lubricate. Follow lubrication guidelines in the Maintenance Section of the service or owner’s manual to completely grease and lubricate the entire vehicle with Polaris Premium All Season Grease. Engine Anti...
Page 169 - Transporting the ATV; frame
166 CLEANING AND STORAGE Transporting the ATV Follow these procedures when transporting the vehicle.1. Turn off the engine and remove the key to prevent loss during transporting. 2. Turn the fuel valve off.3. Be sure the fuel cap, oil cap and seat are installed correctly. 4. Always tie the frame of ...
Page 170 - TROUBLESHOOTING; Engine Doesn’t Turn Over; Possible Cause
167 TROUBLESHOOTING Contact your Polaris dealer for service if you’re unable to identify solutions using the following charts. Engine Doesn’t Turn Over Possible Cause Solution Fuseable link See Polaris dealer for replacement Low battery voltage Recharge battery to 12.8 VDC Loose battery connections ...
Page 171 - Engine Turns Over, Fails to Start
168 TROUBLESHOOTING Engine Turns Over, Fails to Start Possible Cause Solution Out of fuel Turn fuel valve to reserve, refuel Clogged fuel valve Inspect and clean or replace Water is present in fuel Drain the fuel system and refuel Fuel valve is turned off Turn the fuel valve on Old, poor or non-reco...
Page 172 - Engine Pings or Knocks; Engine Backfires
169 TROUBLESHOOTING Engine Pings or Knocks Possible Cause Solution Poor quality or low octane fuel Replace with recommended fuel Incorrect ignition timing See your Polaris dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Engine Backfires Possible Cause Solution Weak, f...
Page 173 - Engine Runs Irregularly, Stalls or Misfires
170 TROUBLESHOOTING Engine Runs Irregularly, Stalls or Misfires Possible Cause Solution Fouled or defective spark plug Inspect, clean and/or replace spark plugs Worn or defective spark plug wire See your Polaris dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Loose ig...
Page 174 - Possible Lean Fuel Mixture Cause
171 TROUBLESHOOTING Engine Runs Irregularly, Stalls or Misfires Possible Lean Fuel Mixture Cause Solution Low or contaminated fuel Add or change fuel, clean the fuel system Low octane fuel Replace with recommended fuel Old, poor or non-recommended fuel Replace with recommended fuel Clogged fuel valv...
Page 175 - Engine Stops or Loses Power
172 TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Solution Out of fuel Turn fuel valve to reserve, refuel Kinked or plugged fuel vent line Inspect and replace Water present in fuel Replace with new fuel Overuse of choke Inspect, clean and/or replace spark plugs Fouled or defective spark...
Page 176 - Engine Overheating
173 TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Solution Clogged, dirty or wet air filter Inspect and clean or replace Electronic throttle control (ETC) malfunction See your Polaris dealer Other mechanical failure See your Polaris dealer Overheated engine Clean radiator screen and cor...
Page 178 - POLARIS PRODUCTS
175 POLARIS PRODUCTS Part # Description Part # Description Engine Lubricant Coolant 2874414 Performance Synthetic 4-Stroke (PS-4) Oil (qt.) 2871323 60/40 Coolant (gal.) 2874415 PS-4 Oil (gal.) 2871534 60/40 Coolant (qt.) Grease / Specialized Lubricants 2871312 Grease Gun Kit, Premium All Season (3 o...
Page 179 - SPECIFICATIONS
176 SPECIFICATIONS Predator 500 Gross Vehicle Weight 645 lbs./292 kg Pilot Jet 45 Fuel Capacity 3.25 gal./12.3 l Main Jet 150 Overall Length 71.5 in./182 cm Needle Jet O-OM Overall Width 47.5 in./121 cm Jet Needle 6CGY07-060-3 Overall Height 45 in./114 cm Alternator Output 200 w @ 3000 RPM Wheelbase...
Page 180 - Jetting Chart
177 SPECIFICATIONS Predator 500 Driving System Type Rear Two-Wheel Drive Tire Size/Pressure - Front 21 x 7 - 10 / 4 psi Shift Type 5-Speed Manual Shift Tire Size/Pressure - Rear 20 x 11 - 9 / 4 psi Drive Ratio - Final 14/37 Front Brake Hydraulic Disc Gear Ratio - 1st 2.6 Rear Brake Hydraulic Disc Ge...
Page 181 - WARRANTY; LIMITED WARRANTY
178 WARRANTY LIMITED WARRANTY Polaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIMITED WARRANTY on all com- ponents of the Polaris All Terrain Vehicle (ATV) against defects in material or workmanship. Polaris also gives a one year limited warranty on the final drive chain for...
Page 182 - WARRANTY COVERAGE AND EXCLUSIONS:; LIMITATIONS OF WARRANTIES AND REMEDIES
179 WARRANTY WARRANTY COVERAGE AND EXCLUSIONS: LIMITATIONS OF WARRANTIES AND REMEDIES The Polaris limited warranty excludes any failures that are not caused by a defect in material or workmanship. This warranty does not cover accidental damage, normal wear and tear, abuse or improper handling. This ...
Page 184 - HOW TO OBTAIN WARRANTY SERVICE; Engine Oil
181 WARRANTY HOW TO OBTAIN WARRANTY SERVICE If your ATV requires warranty service, you must take it to a Polaris dealer authorized to repair Polaris ATVs. When requesting warranty service you must present your copy of the Warranty Registration form to the dealer. (THE COST OF TRANSPORTATION TO AND F...
Page 185 - Exported Vehicles
182 WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BUL- LETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER’S AUTHORIZED LOCATION.This policy does not apply to vehicles that have received authorization for expo...
Page 186 - How to Get Service
183 WARRANTY Exported Vehicles How to Get Service In the Country where your vehicle was purchased: Warranty or Service Bulletin repairs must be done by an authorized Polaris dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs...
Page 187 - Notice
184 WARRANTY Exported Vehicles How to Get Service If Purchased From A Private Party: If you purchase a Polaris product from a private citizen outside of the country in which the vehicle was originally purchased, all warranty coverage will be denied. Notice If your vehicle is registered outside of th...
Page 188 - Index
185 Index A ADJUSTMENTS 142-159 . . . . . . . . . . . Air Filter Systems 112-113 . . . . . . . . . . . B Battery 134 . . . . . . . . . . . . . . . . . . . . . . Battery Charging 136-137 . . . . . . . . . . . . Battery Installation 135 . . . . . . . . . . . . . Battery Removal 134 . . . . . . . . . ....