Page 2 - for DA Series Printers; Operator Guide
W983 Power Stacker W863 Ink Dryer for DA Series Printers Operator Guide SV61228 Rev. A Stacker_Dryer Op Guide Book.indb 1 Stacker_Dryer Op Guide Book.indb 1 3/30/2004 10:26:33 AM 3/30/2004 10:26:33 AM
Page 3 - This equipment has been tested and found to comply with the; FCC Compliance; Changes or modi; Canadian DOC Compliance
First Edition, March 2004© 2004 Pitney Bowes Inc. All rights reserved. This book may not be reproduced in whole or in part in any fashion or stored in a retrieval system of any type or transmitted by any means, electronically or mechanically, without the express written permission of Pitney Bowes In...
Page 4 - Table of Contents
1 SV61228 Rev. A W983 Stacker/W863 Dryer Operating Guide Table of Contents Safety Summary ....................................................................3 W983 Power Stacker Controls and Indicators .........................................................5 Operator Panel ..........................
Page 5 - Jams
2 SV61228 Rev. A W983 Stacker/W863 Dryer Operating Guide Table of Contents W863 Ink Dryer Controls and Indicators .......................................................21Technical Specifications ......................................................21Dryer Operation ...................................
Page 6 - Safety Summary
3 SV61228 Rev. A W983 Stacker/W863 Dryer Operating Guide • WARNING – alerts you to conditions or practices that could cause serious injury. • CAUTION – alerts you to conditions or practices that could cause damage to the equip ment or to the material being run. • IMPORTANT –alerts you to conditions ...
Page 8 - W983 Power Stacker Controls and Indicators; Operator Panel; Power Switch; - This is a rocker switch with indicator light. Press; Speed Adjustment Knob; - To eliminate possible ink smudg ing; Stacker Full Light; - This LED flashes when the Stacker ramp is
5 SV61228 Rev. A W983 Stacker/W863 Dryer Operating Guide W983 Power Stacker Controls and Indicators Operator Panel 1 Power Switch - This is a rocker switch with indicator light. Press the top in to turn the Stacker on. Press the bottom in to turn the Stacker off. 2 Speed Adjustment Knob - To elimina...
Page 9 - Media Stop; - This plate is adjusted so that mailpieces from the; Stacker Full Arm Fixture; - Sets the stop position for mailpieces; Stacker Full Arm; - This arm is adjusted so that the mailpieces; Hold Down Springs and Rollers; - These springs and rollers are; Conveyor Deck
6 SV61228 Rev. A W983 Stacker/W863 Dryer Operating Guide 1 Media Stop - This plate is adjusted so that mailpieces from the printer hit the stop and drop flat onto the conveyor belt. The height adjustment handles materials of varying thicknesses. 2 Stacker Full Arm Fixture - Sets the stop position fo...
Page 10 - Connector and Side Panels
7 SV61228 Rev. A W983 Stacker/W863 Dryer Operating Guide The illustrations above show the Stacker connectors and fuses.1 Trip Sensor connector - This is where the cable from the Stack ing full arm is con nect ed. This activates when the Stacker is full. 2 Printer Interface connector - This is where ...
Page 11 - Height Adjustment Knob; - used to adjust the height of the; Casters; stacker. Two are locking casters for holding the stacker in place.; Optional Stand for Power Stacker
8 SV61228 Rev. A W983 Stacker/W863 Dryer Operating Guide The illustration above shows the location of these stand components.1 Height Adjustment Knob - used to adjust the height of the stacker so it can be aligned with your printer or to operator level. 2 Casters (in circles above) - allows for easi...
Page 12 - Stacker Technical Specifications; Operational; Stacker Materials Specifications; Weight
9 SV61228 Rev. A W983 Stacker/W863 Dryer Operating Guide Stacker Technical Specifications Input Power: 120 AC, 60 Hz, 12 Amps Fuses: Two 1.6 A Slo Blow 250 VAC Dimensions: Conveyor/Stacker: Height: 9” Width: 15” Length: 70” Weight: 58 lbs. Stacker Stand: Height: 30” (maximum) 24” (minimum) Width: 15...
Page 13 - Stacker Setup Guidelines; Media Stop, Stacker Height and Distance
10 SV61228 Rev. A W983 Stacker/W863 Dryer Operating Guide Stacker Setup Guidelines The following are guidelines to consider when making your Stacker Job Setup adjustments. Media Stop, Stacker Height and Distance The Stacker height and distance adjustments and the media stop adjustment are set so tha...
Page 14 - Adjust Stacker Height and Distance; CAUTION; : The Stacker deck may rapidly; Stacker Job Setup; Speed Control; Set the height to the rec om mend ed value (referenced from the; DA Series Printer
11 SV61228 Rev. A W983 Stacker/W863 Dryer Operating Guide Adjust Stacker Height and Distance Depending on the mailpiece, you will have to adjust the height and dis tance of the Stacker in relation to the output of the printer. CAUTION : The Stacker deck may rapidly drop to its lowest height when you...
Page 15 - Adjust Media Stop
12 SV61228 Rev. A W983 Stacker/W863 Dryer Operating Guide Adjust Media Stop The media stop is adjusted so that mailpieces from the printer hit the stop and drop flat onto the conveyor belt. There are two adjustments on the media stop: height and depth. Height Adjustment Knob Depth Scales Depth Knobs...
Page 16 - Adjust Stacker Full Arm; Arm Fixture
13 SV61228 Rev. A W983 Stacker/W863 Dryer Operating Guide Adjust Stacker Full Arm This consists of making two adjustments: locating the full arm fixture on the ramp and locating a metal tip on the full arm. There is a scale on the ramp and one on the arm that are used to set up for different size ma...
Page 17 - Adjust Hold Downs; Knobs
14 SV61228 Rev. A W983 Stacker/W863 Dryer Operating Guide Adjust Hold Downs The hold downs consists of two rollers and two springs used to keep the media in contact with the conveyor belts. They are adjusted by loosening the knob on each roller and spring and setting the desired distance from the co...
Page 23 - Stacker Tips and Troubleshooting; Cleaning; DO NOT; Wait 1 to; Fuse Replacement; Fuses
20 SV61228 Rev. A W983 Stacker/W863 Dryer Operating Guide Stacker Tips and Troubleshooting Cleaning The Stacker requires a clean environment, free from dust, air borne contaminants and moisture. Operator maintenance is limited to clean ing the belts with a lint-free cloth dampened with a mild soap a...
Page 24 - Power Cord; - where the input power cord is con nect ed.; Height Handle; - adjusts the height of the Dryer over the material; Power Outlet; - the other end of the power cord is attached to; Optional W863 Ink Dryer; Controls and Indicators; Dryer Technical Specifications; Watts
21 SV61228 Rev. A W983 Stacker/W863 Dryer Operating Guide The illustrations above show the location of the Dryer components.1 Power On/Off Switch - turns on or off Dryer. 2 Power Cord - where the input power cord is con nect ed. 3 Height Handle - adjusts the height of the Dryer over the material (si...
Page 25 - Dryer Operation; IMPORTANT; : Be sure to observe all labeled warnings and; CAUTION:Turn Power Off
22 SV61228 Rev. A W983 Stacker/W863 Dryer Operating Guide Dryer Operation The Dryer contains only one operator control, a power on/off switch with an associated indicator. This switch is used to turn power to the Dryer on or off. The switch will light when on.Since the Dryer receives its power from ...
Page 26 - Adjust Dryer Height; speed of the conveyor on the Stacker; Dryer Job Setup; Height Adjustment Handle; The Dryer with Stacker combination
23 SV61228 Rev. A W983 Stacker/W863 Dryer Operating Guide Adjust Dryer Height You will have to adjust the height of the Dryer whenever the following changes drastically from the previous job:• speed of the conveyor on the Stacker • the size of the material being dried • how much ink is used The heig...
Page 27 - Dryer Tips and Troubleshooting; press the; Disconnect power before replacing
24 SV61228 Rev. A W983 Stacker/W863 Dryer Operating Guide Dryer Tips and Troubleshooting Cleaning The Dryer requires a clean environment, free from dust, air borne contaminants and moisture. Operator maintenance is limited to keeping the vents open and avoiding dust, paper fragments, and material fr...
Page 29 - Does not run; Dryer Troubleshooting Table
26 SV61228 Rev. A W983 Stacker/W863 Dryer Operating Guide Symptom Possible Cause Remedy Does not run No power Check plug connections. Check power switch.Check Dryer fuse. Check Stacker fuse. Ink not drying Wrong Stacker speed Adjust Stacker speed con-trol for a slower speed to al-low more time for m...
