Omega FPU5-MT-110 - Manual

Peristaltic Pump Motor iii TABLE OF CONTENTS Page 6.6 Other Pumping Options ........................................................... 6-21 6.6.1 Auxiliary Out (Remote Monitor) .............................................. 6-21 6.6.2 Auxiliary In (Remote Start/Stop) ..................................

Index I I A Accessories ............................................ 10-1Auxiliary In ........................................... 6-22Auxiliary Out ....................................... 6-21 C Calibrating the Tubing .......................... 5-6Calibration Accuracy ............................. 9...

Introduction 1-1 1 1.1 Description The peristaltic pump motor offers microprocessor control and a digital display,and is designed to be fully compatible with our peristaltic pump. No mountingplate is needed, just two mounting screws. A 1 ⁄ 10 HP (75W) motor provides flow rates of up to 2280 mL/minut...

Parts of the Pump Motor 2-1 2 2.1 Front View Figure 2-1. Front View of the Pump Motor Table 2-1. Front View Item Description Function 1 ON/OFF Switch Toggles the unit’s power on and off 2 Display Displays the pump messages; provides information while the pump is running 3 Membrane Keypad Allows you ...

Parts of the Pump Motor 2 2-2 2.2 Left Side View Figure 2-2. Left Side View of the Pump Motor Table 2-2. Left Side View Item Description Function 1 ON/OFF Switch Toggles the pump motor’s power on and off 5 Mounting Holes Provides attachment sites for pump(s) 6 Top Alignment Pin Aligns the pump head ...

2.3 Right Side View Figure 2-3. Right Side View of the Pump Motor Table 2-3. Right Side View Item Description Function 1 ON/OFF Switch Toggles the pump motor’s power on and off 5 Safety Cover Screws Secure safety cover to the motor - if safety cover is not in place, the exposed holes are the Mountin...

2.4 Membrane Keypad and Display Figure 2-4. Membrane Keypad and Display Table 2-4. Membrane Keypad Detail Item Description Function 2 Display Shows pump messages; provides quantitativeinformation while the pump is running 14 Left Pump Icon Side view of a pump(s); associated with twogreen LEDs 15 Gre...

Table 2-4. Membrane Keypad Details (cont’d) Item Description Function 21 FLOW RATE key Initiates the FLOW RATE Mode of pumping and displays the FLOW RATE setting of thepump motor; displays the actual fluid flowrate, as it occurs in time 22 TUBE ID key Selects the inner diameter of a tube 23 TIME key...

Table 2-6. Rear View (cont’d) Item Description Function 33 Auxiliary OUT Terminals Allow remote monitoring of the motor’s start orstop status 34 LANGUAGE Button Changes the language of the pump messages inthe display window 35 SMP Type K Thermocouple Allows the user to connect a Type K Connector the...

Getting Started 3-1 3 3.1 Attaching the Pump 3.1.1 Introduction There are five possible mounting configurations for using the peristaltic pumpmotor. Table 3-1 describes these mounting configurations. Table 3-1. Pump Motor Mounting Configurations Number of Pumps on Number of Pumps on Reference Sectio...

Getting Started 3 3-2 3.1.2 Attaching a Single Pump Directly to the Motor Perform ALL of the steps in Chapter 3 before turning the motor on. Refer to Figures 3-1 through 3-4. Figure 3-1. Pump in Closed Position Figure 3-2. Aligning the Rotor Shaft Figure 3-3. Pump in Closed Position Figure 3-4. Alig...

5. Refer to Figure 3-4. With the pump and motor aligned, insert the mountingscrews through the mounting holes in the pump, until they make contact with thethreaded mounting holes in the face of the motor. 6. Tighten the screws fully with a 9/64 (M3.5) allen wrench. 3.1.3 Stacking Two Pumps on One Si...

3.2 Selecting Tubing Select a tubing material and size that is right for your application (the fluid andflow rate that you are pumping). Table 9-2 in Chapter 9, shows the average flow rates for different size tubing.Normalized flow rates (mL per revolution) vary significantly, based on motorspeed, t...

Turning on the Power 4-1 4 4.1 Introduction to the Two Display Modes The pump motor has two modes of operation defined by whether or not themotor is running. Refer to Table 4-1. These two modes are known as the STOPPED Display Mode and the RUNNING Display Mode . Table 4-1. STOPPED vs. RUNNING Displa...

Turning on the Power 4 4-2 3. Turn on the unit’s power. You are now in the STOPPED Display Mode (refer to Figure 4-1). The motor and the pump(s) are stopped. The display flashes,indicating that the pump motor is waiting for you to do something. The non-flashing, green LEDs indicate the tubing inlets...

Operating the Pump Motor in theSTOPPED Display Mode 5-1 5 5.1 Displaying Pump Messages in Five Different Languages The LANGUAGE button , located toward the bottom on the back of the pump motor, changes the language of the pump messages. 1. To display pump messages in another language, press the LANG...

5.2 Defining the Direction of Pumping The INLET SELECT key , left and right pump icons, and green LEDs define the direction of pumping by specifying the tubing inlets and outlets. 1. Refer to Figure 5-1. 2. To determine the direction of pumping, look at the left and right pump icons andgreen LEDs. O...

Figure 5-1. Defining the Direction of Pumping 3. To change the direction of pumping, press the INLET SELECT key . The lit, green LEDs change positions. Fluid flows in the opposite direction. 4. To change back to the original direction of pumping, simply press the INLET SELECT key again. 5.3 Selectin...

1. Press the TUBE ID key . The display shows the last TUBE ID setting used, in inches or millimeters. Table 5-2 lists all the pre-programmed tubing innerdiameters. 2. Use the UP and DOWN ARROW keys to enter a TUBE ID on the display. Once you start the pump motor, after selecting a mode (refer to Cha...

5.4 Priming the Tubing Pressing the PRIME key causes the tubing to fill with fluid. 1. To prime the tubing, press and hold down the PRIME key . As long as you hold down the PRIME key , fluid flows in the tubing, and the display shows “Priming...”. 2. To stop priming a tube, simply release the PRIME ...

10. After you have finished dispensing, press the START/STOP key to stop the pump motor. Then measure the dispensed fluid’s volume using your calibrated beaker. 11. When you have determined the volume of the dispensed fluid, use the UP and DOWN ARROW keys to enter this volume on the display. 12. Onc...

5.6 Measuring the Temperature of a Fluid The TEMP key displays the temperature of the fluid, as measured via an optional Type K thermocouple probe. The pump motor is equipped with an SMP Type Kfemale thermocouple jack, located near the bottom on the back of the pumpmotor. 1. To measure the temperatu...

Operating the Pump Motor in the RUNNING Display Mode 6-1 6 6.1 The RPM Mode Figure 6-1 shows the overall block diagram of the RPM Mode in the RUNNING Display Mode . Figure 6-1. Block Diagram: Pumping in the RPM Mode In the RPM Mode , you pump fluid at a certain motor speed, without setting the amoun...

5. Use the UP and DOWN ARROW keys to enter the RPM setting you desire. Figure 6-2 shows the range of the RPM numbers you can work with. Figure 6-2. RPM Range 5. Once the display shows the RPM setting you desire, press the START/STOP key . As the fluid begins to dispense, the non-flashing display sho...

6-3 Table 6-1 RPM MODE KEY DISPLAY ACTION TAKEN SHOWS AND PROCEDURE xxx rpm Pump motor’s power NOTE: if you turn off the pump motor’s power, the pump stops running. To continue pumping, turn on the unit’s power. The displayreturns to the STOPPED Display Mode and shows the current RPM setting. The ac...

6.2 The FLOW RATE Mode Figure 6-3 shows the overall block diagram of the FLOW RATE Mode in the RUNNING Display Mode . Figure 6-3. Block Diagram: Pumping in the FLOW RATE Mode In the FLOW RATE Mode , you pump fluid at a certain flow rate, without setting the amount of time you pump or the amount of f...

Figure 6-4. FLOW RATE Ranges (cont’d) 6. Once the display shows the FLOW RATE setting you desire, press the START/STOP key . As the fluid begins to dispense, the non-flashing display shows the calculatedfluid flow rate. Refer to Section 6.5 to learn about how to prevent tubing from movingthrough the...

6-9 Table 6-2 FLOW RATE MODE KEY DISPLAY ACTION TAKEN SHOWS AND PROCEDURE XXX mL/min or XXX L/min Pump motor’s power NOTE: if you turn off the pump motor’s power, the pump stops running. To continue pumping, turn on the unit’s power. The displayreturns to the STOPPED Display Mode and shows the curre...

6.3 The TIME Mode Figure 6-5 shows the overall block diagram of the TIME Mode in the RUNNING Display Mode . Figure 6-5. Block Diagram: Pumping in the TIME Mode In the TIME Mode , you pump fluid at a certain motor speed or flow rate, for a particular amount of time. The pump motor uses the RPM or FLO...

6-14 Table 6-3 TIME MODE KEY DISPLAY ACTION TAKEN SHOWS AND PROCEDURE xx:xx:xx Pump motor’s power NOTE: if you turn off the pump motor’s power, the pump stops running. To continue pumping, turn on the unit’s power. The displayreturns to the STOPPED Display Mode and shows the time elapsed during pump...

6.4 The TOTAL VOLUME Mode Figure 6-7 shows the overall block diagram of the TOTAL VOLUME Mode in the RUNNING Display Mode . Figure 6-7. Block Diagram: Pumping in the TOTAL VOLUME Mode In the TOTAL VOLUME Mode , you pump a specific quantity of fluid at a certain motor speed or flow rate. The pump mot...

Operating the Pump Motor in the RUNNING Display Mode 6 6-17 6.4.1 Pumping in the TOTAL VOLUME Mode To pump fluid in the TOTAL VOLUME Mode , do the following: 1. Set up the pump motor for pumping, according to Chapter 3. 2. Toggle the ON/OFF switch to turn on the unit’s power. The display is in the S...

6-19 Table 6-4 TOTAL VOLUME MODE KEY DISPLAY ACTION TAKEN SHOWS AND PROCEDURE xxx mL or xxx Liters Pump motor’s power NOTE: if you turn off the pump motor’s power, the pump stops running. To continue pumping, turn on the unit’s power. The displayreturns to the STOPPED Display Mode and shows the volu...

6.5 Preventing Tubing from Moving During Pump Operation Once you start the pump, you may need to adjust the Clamp Screw slightly, toprevent the tube from creeping (moving) through the pump. Creeping tends tooccur on tubing of larger sizes and tubing made from low friction materials (forexample, Sant...

Figure 6-10. Schematic of Auxiliary Out Circuit 1. Connect the circuit shown to the Auxiliary Out terminals with the motor stopped. 2. Press the START/STOP key . The motor starts, and the LED in the circuit goes off. 3. Press the START/STOP key . The motor stops, and the LED in the circuit lights up...

Troubleshooting Guide 7-1 7 7.1 Display Error Messages Error Message Problem Solution CAL OVERFLOW! While calibrating, you 1. Repeatedly press the have allowed the motor CALIBRATE key until to run at a high RPM the message “Prime or setting for a very long START?” appears. time, or you have entered ...

Error Message Problem Solution OVERCURRENT! 6. Make sure the tubing is not caught on the bottom roller.Reposition the roller slightlyand reload the tubing, if necessary. 7. Make sure no part of the tubing is being constricted bya clamp. Loosen clamps ifnecessary. 8. Turn the unit’s power off andon, ...

7.2 Other Pumping Problems Problem Solution 1. Make sure the line cord is plugged into an active wall socket. 2. Check to see if the fuse is blown. Replace if necessary. Refer to Chapter 9 for fuse ratings and chapter 8 for instructions on how toreplace it. 3. Turn the unit’s power off and on, adjus...

Technical Details 8-1 8 8.1 Theory of Operation The pump motor consists of an electric motor and a pulley assembly controlledby a microprocessor and circuit board. Driven by ac power, the motor producesa torque which drives the pulley assembly. The pulley assembly reduces themotor output speed and d...

Specifications 9-1 9 Maximum Fluid Back Pressure: 20 PSI Max Suction Lift: 20 feet of H 2 O (6.1 meters of H 2 O) Temperature Range (Fluid): -50°F to 300°F (-46°C to -149°C) Flow Rate: 1 to 2280 mL/min Motor: Reversible, 75 W ( 1 ⁄ 10 HP), 90 Vdc (10 to 600 rpm) Display: 16 character dot matrix LCD,...

Flow rate tests were done with 20°C water at 0 PSI back pressure. Table 9-2. Average Flow Rates Tubing Wall Tubing Size mL per Minimum Flow Maximum Flow Thickness Inner Diameter Revolution Rate at 600 RPM Rate at 600 RPM (mL/Minute) (mL/Minute) 1 ⁄ 16 " 1 ⁄ 32 " 0.05 1 30 1 ⁄ 16 " 1 ⁄ 16...

Tubing operating life tests are done at 600 RPM, with 20°C water, 0 PSI backpressure until the tubing breaks. Average tubing life hours are shown. However,tubing life varies considerably depending on tubing formulation, tubing backpressure, and fluid pumped. Tubing should be inspected periodically f...

Table 9-6. Average Flow Rates For Viscous Liquids Tubing Wall Tubing Size Liquid Thickness Inner Diameter mL Per Revolution Viscosity Mineral Oil 1 ⁄ 16 " 1 ⁄ 32 " 0 400 cps Mineral Oil 1 ⁄ 16 " 1 ⁄ 16 " 0.005 400 cps Mineral Oil 1 ⁄ 16 " 1 ⁄ 8 " 0.04 400 cps Mineral Oil 1 ⁄ ...

Spare Parts and Accessories 10-1 10 The pump motor is equipped with a protective cover, which can be attached towhichever pump mounting site is not being used for pumping. Simply place thecover over the mounting site to avoid catching fingers or clothing in the grooveof the motor shaft. Attach it wi...

You can use optional Peristaltic Pumps (Part Number FPU500) with the motor. Figure 10-1shows a pump. You can attach one pump to each side of the motor or two pumps to eitherside. Contact Sales for more information about the pumps. Figure 10-1. Peristatic Pump Spare Parts and Accessories 10 10-3

WARRANTY/ DISCLAIMER OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for aperiod of 25 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal two (2) year product warranty to cover handling and shipping...