Page 3 - TABLE OF CONTENTS
4 P/N: 307271 TABLE OF CONTENTS INTRODUCTION .............................................................................................................................. 6 SECTION 1 SAFETY ................................................................................................................
Page 5 - OWNER’S RESPONSIBILITY; INTRODUCTION
6P/N: 307271 OWNER’S RESPONSIBILITY Your new Boss air compressor was engineered, built and tested to ensure the user both dependable andeconomical service. This compressor has also been certified as conforming to the applicable Noise Emissionstandards of the Environmental Protection Agency. Continua...
Page 6 - WARNING; Do not attempt to service any part while machine is operating.; DANGER; Periodically check all safety devices for proper operation.
7 P/N: 307271 WARNING AIR COMPRESSOR SAFETY PRECAUTIONSSafety is basically common sense. There are standard safety rules but each situation has its own peculiarities,which cannot always be covered by rules. Therefore with your experience and common sense, you are ina position to do something about s...
Page 7 - USER MODIFICATION; TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED; Federal law prohibits the following act:
8P/N: 307271 USER MODIFICATION This Boss compressor incorporates numerous features to minimize noise emissions from the unit duringoperation. This configuration has been tested for noise emissions at conditions specified by the U.S.Environmental Protection Agency. Conformance to regulations requires...
Page 8 - SECTION 1 SAFETY; CHOOSING A PARKING SITE; BEFORE STARTING THE COMPRESSOR
9 P/N: 307271 SECTION 1 SAFETY 1.1 PARKING CHOOSING A PARKING SITE 1. Park the compressor on a level firm area. Never park on a grade of more than 15 degrees (27%).If you must park on any grade, park across the grade so that the compressor does not tend to roll. 2. Park so that the wind carries exha...
Page 9 - DO NOT WELD
10P/N: 307271 1.4 SERVICING 1. Before servicing compressor, relieve receiver pressure and allow to cool. 2. Be sure all access panels are opened and/or removed. 3. Wipe up all spills resulting from servicing. 4. Disconnect the grounded (negative) battery connection before making repairs or cleaning ...
Page 10 - SECTION 2 DESCRIPTION; ROTARY COMPRESSOR COMPONENTS; COMPRESSOR DESCRIPTION
11 P/N: 307271 SECTION 2 DESCRIPTION 2.1 INTRODUCTION Your Boss compressor is a gas/diesel driven Rotary Screw Compressor unit that provides superiorperformance and reliability along with a minimal amount of required maintenance. 2.2 ROTARY COMPRESSOR COMPONENTS COMPRESSOR DESCRIPTION The compressor...
Page 11 - CONTROL SYSTEM; ENGINE COMPONENTS; ENGINE DESCRIPTION
12P/N: 307271 AIR/OIL SEPARATOR At the compressor discharge the compressed air and the hot oil flow into a steel ASME coded pressurevessel (rated at 175 psig-250psig) that acts as a reservoir for the air and separates out the oil. From thebottom of this oil sump the oil leaves the vessel on its way ...
Page 12 - FRAME; INSTRUMENT PANEL DOOR
13 P/N: 307271 2.4 CHASSIS FRAME The entire compressor frame and body is “utilized” and constructed of 3/16" or 10 gauge steel plate,resulting in light weight while providing a much stronger body than conventional designs of light sheetmetal over structural members. 2.5 ENCLOSURE Enclosure is 14...
Page 13 - SECTION 3 OPERATION; START UP PREPARATION
14P/N: 307271 SECTION 3 OPERATION 3.1 START UP PREPARATION 1. Check engine and compressor oil levels. Do not overfill. 2. Check coolant level in radiator (Fill at coolant recovery bottle). 3. Check for fuel, oil and coolant leaks. 4. Check air cleaner, clamps and hoses. 5. Check battery connections....
Page 14 - SECTION 4 MAINTENANCE; ENGINE FUEL SPECIFICATIONS
15 P/N: 307271 SECTION 4 MAINTENANCE 4.1 ENGINE FUEL SPECIFICATIONS WARNING CAUTION HIGH ALTITIDE AND LOW TEMPERATURE FUELS Fuels with cetane numbers higher than 40 may be needed in high altitudes or extremely low ambienttemperatures to prevent misfires and excessive smoke. COLD WEATHER FUEL At open...
Page 15 - ENGINE OIL AND FILTER; OIL FILTER REPLACEMENT; Clean the area around the lubricating filter head.; CAUTION; ENGINE COOLING SPECIFICATIONS; Use a high quality, low silicate antifreeze; ENGINE COOLING SYSTEM
16P/N: 307271 4.2 ENGINE OIL AND FILTER See engine manufactures operator/instruction manual for the proper engine oil and filter changing intervalsfor the brand engine in your Boss compressor. OIL FILTER REPLACEMENT 1. Clean the area around the lubricating filter head. 2. Remove the filter. 3. Clean...
Page 16 - RADIATOR PRESSURE CAP
17 P/N: 307271 COOLANT LEVEL Before each start-up, when radiator is cold, the coolant should be checked. When needed, refill with a 50/50 solution of water and ethylene glycol, DO NOT use 100% antifreeze for “topping off”. WARNING 4.4 FAN Check the fan for cracks, loose rivets, and bent or loose bla...
Page 19 - COMPRESSOR & ENGINE AIR FILTER MAINTENANCE; ELEMENT REPLACEMENT; Empty the dirt from the dust cup.
20P/N: 307271 4.8 COMPRESSOR & ENGINE AIR FILTER MAINTENANCE ELEMENT REPLACEMENT 1. Loosen the clamps that secure the dust cup to the body and remove the cover. 2. Empty the dirt from the dust cup. 3. Remove the element. 4. Clean the canister and dust cap with a damp cloth inside and out. DO NOT...
Page 20 - COMPRESSOR OIL THERMOSTATIC VALVE; CLEANING OIL THERMOSTAT; Inspect the element for bent or dented parts.
21 P/N: 307271 4.9 COMPRESSOR OIL THERMOSTATIC VALVE The oil thermostatic valve acts as a thermostatically controlled by-pass valve and allows varying amountsof oil, depending upon the temperature, to by-pass cooler during the warm up period. When circulated oilreaches a temperature of 140 º F, the ...
Page 23 - MAINTENANCE SCHEDULE; DAILY OPERATION
24P/N: 307271 4.15 MAINTENANCE SCHEDULE A good maintenance program is the key to long machine life. Follow a regular schedule of inspection andservicing, based on operating hours. Keep an accurate logbook for maintenance, servicing and operatinghours. Use the factory recommended Periodic Maintenance...
Page 24 - MAINTENANCE SCHEDULE CHART
25 P/N: 307271 INTERVAL REQUIRED MAINTENANCE REFERENCE 1. Check compressor system fluid level.2. Check radiator coolant level in coolant recovery tank.3. Check fuel supply after running.4. Check air filter maintenance indicator (if equppied).5. Check for fuel, oil, air, and water leaks.6. Check batt...
Page 25 - RECOMMENDED SPARE PARTS LIST; COMPLETE KITS ARE ALSO AVAILABLE THAT INCLUDE ALL THE ABOVE PARTS.; PROCEDURE FOR ORDERING PARTS
26P/N: 307271 4.18 RECOMMENDED SPARE PARTS LIST COMPLETE KITS ARE ALSO AVAILABLE THAT INCLUDE ALL THE ABOVE PARTS. KIT FOR JOHN DEERE 4045 WITH 10G COMPRESSOR...............................................................80114 4.19 PROCEDURE FOR ORDERING PARTS Parts can be ordered directly from the ...
Page 26 - SECTION 5 TROUBLESHOOTING; Check for loose battery cables. Tighten if necessary
27 P/N: 307271 SECTION 5 TROUBLESHOOTING 5.1 TROUBLESHOOTING If the unit will not crank when a “START” is attempted, DO NOT jump-start without first considering thefollowing:• If there is obvious battery damage such as a cracked or broken case, replace battery • Check for loose battery cables. Tight...
Page 27 - TROUBLESHOOTING CHART; Check for loose wiring.
28P/N: 307271 5.2 TROUBLESHOOTING CHART The information contained in the troubleshooting chart has been compiled from field report data and factoryexperience. It contains symptoms and usual causes for the report data and factory experience. It containssymptoms and usual causes for the described prob...
Page 30 - WARRANTY
31 P/N: 307271 WARRANTY Boss Industries, Inc. (BOSS) warrants that this Rotary Screw Compressor unit conforms to applicabledrawings and specifications approved in writing by BOSS. The unit assembly will be free from defectsin material and workmanship for a period of three (3) years from the date of ...
Page 31 - SUMMARY OF MAIN WARRANTY PROVISIONS
32P/N: 307271 SUMMARY OF MAIN WARRANTY PROVISIONS As claims, policies and procedures are governed by the terms of the BOSS Industries, Inc. (BOSS) warranty,it is necessary to outline some of the more important provisions. The BOSS warranty applies only to new and unused products, which, after shipme...
Page 32 - WARRANTY/RETURN GOODS INSTRUCTIONS; Please see the following instructions to initiate a return:; WARRANTY CLAIMS – PREPARATION OF PART RETURN; additional information.
33 P/N: 307271 WARRANTY/RETURN GOODS INSTRUCTIONS The warranty/return procedure outlined below is provided to give the claimant the information necessaryto file a warranty/return claim, and enable BOSS INDUSTRIES the ability to best serve its’ customers. Please see the following instructions to init...
Page 33 - GENERAL; An approved claim depends on the following provision:; DAMAGE IN TRANSIT; Visible Loss or Damage
34P/N: 307271 GENERAL An approved claim depends on the following provision: 1. An RGA # must be issued by BOSS INDUSTRIES. (See filing procedures.)2. Failed part must be returned within 30 days of original invoice date, freight prepaid, with RGA #.3. Part is determined to be defective.4. Workmanship...
Page 34 - SCREW COMPRESSOR AIR-END EXCHANGE PROGRAM
35 P/N: 307271 SCREW COMPRESSOR AIR-END EXCHANGE PROGRAM Replacement air-ends are available from the factory. For current prices and availability, contact BOSSINDUSTRIES, Inc. or an authorized BOSS INDUSTRIES distributor. Prices are F.O.B. shipping point.Prices do not include labor for removal or in...
Page 35 - NOTES
